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Aerospace
     AEG                  Engineering Service Offered By AEG Through Joint Venture Partner In India
                          Premium Components...Without The Premium Price
   ISO 9001:2000
                                                                                                                               Automotive
Design                                                                                                                           Defense
                                                                                                                               Rail Industry
  Feasibility Study                                                                                                            Oil Industry
  Concept Design                                                                                                              Manufacturing
                                                                                                                                Aerospace
  Detail Design                                                                                                               Medical Devices
  Design and development of fuselage, wing, empennage, control surfaces,                                                        Automotive
   landing gear, transmission systems, helicopter rotors, hydraulic system                                                       Defense
   components and flight control mechanisms
  Design of composite structures
  Design of gas turbine components, assembly and systems
  Design of nascelle, thrust reversers and piston engine DMU                                                                   Medical Devices
                                                                                                                                       Devices
                                                                                                                                       Device
                                                                                                                                           ces
  Digital assembly
  Electrical harness routing
  The design scope includes Computer Aided Design and Manufacturing
  Design and development of repair schemes
  Design Modification for mid-life upgrade
  Role conversion
                                                                                                                                   D
                                                                                                                                   Defense
  Loft and Mylar preparation
  Damage tolerance design
                                                                                                                               Manufacturing
                                                                                                                                  nufac
                                                                                                                                  nufact
                                                                                                                                 Aerospace
                                                                                                                                  eros
Analysis & Simulation (CAE, CFD, Multi-body Dynamics, Aeroelasticity,                                                          Medical Devices
                                                                                                                                  ica
                                                                                                                                   c
Composite Structures, PDM)
 Computer Aided Engineering Solutions
                                                                     Thermo-mechanical analysis
  Finite element meshing of structures
                                                                     Analysis of spinning structure
  Structural analysis
                                                                     Flight loads estimations
  Non-Linear Analysis (Crash, Contact-Impact, Material, Geometric)
                                                                     Aeroelasticity, flutter and gust response of aircraft
  Instability Analysis                                                 structures
  Dynamic analysis of aerospace structures, systems                  Control system analysis
     and components
                                                                     Crash analysis, impact and blade-off studies
  Damage tolerance analysis
                                                                     Bird strike and bird ingestion studies
  Thermal Analysis of gas turbine engine,
    components and systems                                           Design sensitivity analysis and optimization study
  Viscoelastic analysis of solid propellant                          Composite structure F.E. modeling and analysis
  Crack propagation (fracture) analysis                              Fluid-structure interaction
                                                                     SLOSH/POGO analysis
Computational Fluid Dynamics (CFD) Solutions
  External aerodynamics                                              Conjugate heat transfer analysis
  Aero thermal analysis                                              Primary and secondary flow studies
  Helicopter aerodynamics                                            Store separation and trajectory predictions
  Turbo machinery flow simulation                                    Aircraft/Store aerodynamic load predictions
  Combustion flow studies                                            Aerospace vehicle drag and performance predictions etc.
Multi-Body Dynamics Solutions
  Full aircraft / Space vehicle simulation                           Control performance and load evaluations
 Motion data calculations (Forces, Accelerations and Velocities)     Stability and control analysis
 Dynamic simulations                                                 Time responses calculations
 Motion simulations of moving parts                                  Landing gear simulations
 Rigid and flexible body dynamics simulations                        Control surface and mechanism simulations


                                                                     www.engineering-group.com
American Engineering Group                                           A Global Supplier of Engineering Components
                                                                     *Engineering Services Offered By AEG Through Affilitiates In India
Aerospace
    AEG                Engineering Service Offered By AEG Through Joint Venture Partner In India
                       Premium Components...Without The Premium Price
  ISO 9001:2000

Advanced Engineering Solutions
Composite Structure Design                                   Product Data Management
  Design                                                         Project management
  Lay-up sequencing                                              Requirement analysis, gap analysis,
  Material selection                                                process analysis
  Evolution of factors like stiffness and                        System design, workflow design,
     bending behavior                                               architectural design
                                                                 System Implementation, installation
Structural Integrity                                                and customization
  Life estimation study of components,                           Data conversion, data loading
       systems and full aircraft                                 System interfaces, documentation,
  Life extension programs (TBO & TTL)                               system support
  Fracture mechanics/crack growth
       analysis                                              Manufacturing Simulations & Digital Manufacturing
       – Stress intensity factors
       – Crack growth models                                     Tool & die design
       – Cycle-by-cycle crack growth analysis                    Casting / structural fabrication / forging simulation
       – Residual strength                                       Precision machining simulations
                                                                 Design of jigs & fixtures
Aeroelasticity
                                                                 Rapid prototyping
Some of our solutions include:                                   Process planning, machine tool programing,
  Panel, wing & empennage flutter                                   and NC code generations
  Limit cycle oscillations                                       Machine tool modeling - modeling of errors
  Tail buffeting                                                    and prediction of machine tool performance
  Wake and tail interaction                                      Production system engineering - material flow,
  Dynamic interface                                                 production line layout, and mechanical assembly process
  Fluid-structure interaction                                    Ergonomic modeling – simulation of manual assembly
  Aeroelastic wing studies                                          operations
                                                                 Shop-floor simulations
Other Services
  Manufacturing: CNC modeling, planning and
     programing
                                                                 Documentation for certification
  Testing: test plan, design of test rigs
                                                                 Design evaluation, Test plan approval
  Life extension & upgradation
                                                                 Accident / incident Investigations and failure studies
  Structural modification
                                                                 MIL spec and standards DEFSTAN, FAR, AIR, JAR, BCAR,
  Design support for manufacture / testing                          GOST, ASTM, ESDU Data Sheets & Pacs, JIS, DDP MAS ñ
  Value engineering & reverse engineering                           2002, DIN
Software Expertise
 CAD                                                                  Digital Manufacturing
   Catia            Unigraphics     Solidworks                          Delmia (ENVISION, IGRIP, QUEST, VIRTUAL NC)
   Pro/E            I-Deas          AutoCAD                           PDM
 CAE                                                                    TeamCenter       Enovia
   MSC.Nastran       ANSYS          MSC.ADAMS       OptiStruct          Smarteam         Windchill
   MSC.Patran        LS-Dyna        Hypermesh       ABAQUS            CFD
   MSC.Dytran        MSC.Marc       Ansa            SYSNOISE            STAR-CD          FLUENT
   MSC.Fatigue                                                          CFX
 Simulations
   MSC. Superform       MSC. Superforge     Hyperform
   Moldflow
                          www.engineering-group.com
American Engineering Group A Global Supplier of Engineering Components
                                            *Engineering Services Offered By AEG Through Affilitiates In India
Aerospace
   AEG                                            Engineering Service Offered By AEG Through Joint Venture Partner In India
  ISO 9001:2000                                   Premium Components...Without The Premium Price
Aerospace Project Experience
   Design / development and modifications of                  Critical evaluation of high temperature zones and
      airframe including fuselage, wing, empennage               re-engineering of the components
      and control surfaces made of metallic, fiber            Static analysis of compressor and turbine rotor
      reinforced composites and non-metallic (rubber,
      plastics, Perspex TM ), components in fuselage like     Structural integrity of gas turbine engine
      bulkhead / pressure bulkhead, frames,                   Bird impact studies on rotating bullet nose, rotor system
      l ongerons, shear walls, skin & stringer, integral          of a gas turbine engine
      fuel tanks, floors, doors and hatches, air              Disk growth analysis of LP turbine disk of a gas turbine
      intakes, engine shroud, fairings, splicing,                engine
      mounting for systems, etc.                              Detail design of main rotor and control system of a helicopter
   Conceptual, design & development of                        Structural analysis of helicopter rotors, fuselage, tailboom, etc.
      composite empennage structure for a small               Main and nose landing gear analysis of helicopters
      passenger aircraft
                                                              Structural integrity of emergency flotation structure for
   Structural integration of all systems on aircraft               a helicopter
   Bird strike analysis on wind screen / gas turbine engine   Concept design and analysis of integral fuel tank
   Thermal and random response analysis of                    Design and analysis of composite structures (wing & fuselage)
        electronics packages mounted on aircraft
                                                              Space craft thermal stability studies
   Fatigue analysis of all fuselage components
                                                              Optimization of missile sections for weight reduction
   Flutter analysis and support for flight testing
        for confirmation                                      Loading and analysis of fuel tanks engine mounts and
                                                                  in-house developed actuators
   Optimization of wing using weight,design,
        stress and manufacturing constraints                  Stress analysis of support structures for various
                                                                  system installations like – hydraulics, electrical,
   Analysis of engine mount, main landing gear,                   avionics, ECS, FCS, armament, fuel and power plant
      wing fuselage interface and control surface torsion
      tubes                                                   Windscreen and canopy analysis
   Created geometrical and FE model for full                  Crash survivability analysis – seat anchoring and
      aircraft from NMG level                                    related support structure for harness and equipment
   Linear and buckling analysis of full aircraft              Ground handling equipment’s design and analysis
      assembly and components                                 Analysis of deploying mechanism for drag and anti-spin
   Analysis of control surfaces                                 parachutes
   Engine mount analysis for piston engine
   Engine mount analysis for turboprop engine
   Optimization of aircraft engine components


Engineering Design Analysis Services Warranty Offered By AEG
This warranty is expressly in lieu of all other warranties, express or implied, and whether statutory or otherwise, including
any implied warranty of merchantability or fitness for a particular purpose, and no warranties are expressed or implied
which extend beyond the description of the face hereof, in no event shall AEG be liable to buyer for collateral, indirect,
incidental or consequential damages of any kind. This exclusive remedy will not be deemed to have failed of its essential
design purpose so long as AEG is willing and able to repeat the engineering analysis or refund the purchase price of
warranted engineering services as provided herein.
AEG can only provide recommendations for buyer’s design consideration because:
    AEG does not accept design responsibility as part of its role as a contract analyst of the customer design.
    AEG does not have familiarity with, nor can it anticipate or control process or product variation, or variation in service
         environments which may affect or impact design considerations.
    AEG cannot fully analyze the functionality of the current design regarding foreseeable uses or misuse of the part.
    AEG does not know, nor can it fully appreciate the design safety factor issues that are incumbent on the buyer design
    AEG recommend buyers to verify this computer-based engineering design analysis and simulation results using
         component testing in the laboratory.



                          www.engineering-group.com
American Engineering Group A Global Supplier of Engineering Components
                                            *Engineering Services Offered By AEG Through Affilitiates In India

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AEG - Aerospace Capabilities

  • 1. Aerospace AEG Engineering Service Offered By AEG Through Joint Venture Partner In India Premium Components...Without The Premium Price ISO 9001:2000 Automotive Design Defense Rail Industry Feasibility Study Oil Industry Concept Design Manufacturing Aerospace Detail Design Medical Devices Design and development of fuselage, wing, empennage, control surfaces, Automotive landing gear, transmission systems, helicopter rotors, hydraulic system Defense components and flight control mechanisms Design of composite structures Design of gas turbine components, assembly and systems Design of nascelle, thrust reversers and piston engine DMU Medical Devices Devices Device ces Digital assembly Electrical harness routing The design scope includes Computer Aided Design and Manufacturing Design and development of repair schemes Design Modification for mid-life upgrade Role conversion D Defense Loft and Mylar preparation Damage tolerance design Manufacturing nufac nufact Aerospace eros Analysis & Simulation (CAE, CFD, Multi-body Dynamics, Aeroelasticity, Medical Devices ica c Composite Structures, PDM) Computer Aided Engineering Solutions Thermo-mechanical analysis Finite element meshing of structures Analysis of spinning structure Structural analysis Flight loads estimations Non-Linear Analysis (Crash, Contact-Impact, Material, Geometric) Aeroelasticity, flutter and gust response of aircraft Instability Analysis structures Dynamic analysis of aerospace structures, systems Control system analysis and components Crash analysis, impact and blade-off studies Damage tolerance analysis Bird strike and bird ingestion studies Thermal Analysis of gas turbine engine, components and systems Design sensitivity analysis and optimization study Viscoelastic analysis of solid propellant Composite structure F.E. modeling and analysis Crack propagation (fracture) analysis Fluid-structure interaction SLOSH/POGO analysis Computational Fluid Dynamics (CFD) Solutions External aerodynamics Conjugate heat transfer analysis Aero thermal analysis Primary and secondary flow studies Helicopter aerodynamics Store separation and trajectory predictions Turbo machinery flow simulation Aircraft/Store aerodynamic load predictions Combustion flow studies Aerospace vehicle drag and performance predictions etc. Multi-Body Dynamics Solutions Full aircraft / Space vehicle simulation Control performance and load evaluations Motion data calculations (Forces, Accelerations and Velocities) Stability and control analysis Dynamic simulations Time responses calculations Motion simulations of moving parts Landing gear simulations Rigid and flexible body dynamics simulations Control surface and mechanism simulations www.engineering-group.com American Engineering Group A Global Supplier of Engineering Components *Engineering Services Offered By AEG Through Affilitiates In India
  • 2. Aerospace AEG Engineering Service Offered By AEG Through Joint Venture Partner In India Premium Components...Without The Premium Price ISO 9001:2000 Advanced Engineering Solutions Composite Structure Design Product Data Management Design Project management Lay-up sequencing Requirement analysis, gap analysis, Material selection process analysis Evolution of factors like stiffness and System design, workflow design, bending behavior architectural design System Implementation, installation Structural Integrity and customization Life estimation study of components, Data conversion, data loading systems and full aircraft System interfaces, documentation, Life extension programs (TBO & TTL) system support Fracture mechanics/crack growth analysis Manufacturing Simulations & Digital Manufacturing – Stress intensity factors – Crack growth models Tool & die design – Cycle-by-cycle crack growth analysis Casting / structural fabrication / forging simulation – Residual strength Precision machining simulations Design of jigs & fixtures Aeroelasticity Rapid prototyping Some of our solutions include: Process planning, machine tool programing, Panel, wing & empennage flutter and NC code generations Limit cycle oscillations Machine tool modeling - modeling of errors Tail buffeting and prediction of machine tool performance Wake and tail interaction Production system engineering - material flow, Dynamic interface production line layout, and mechanical assembly process Fluid-structure interaction Ergonomic modeling – simulation of manual assembly Aeroelastic wing studies operations Shop-floor simulations Other Services Manufacturing: CNC modeling, planning and programing Documentation for certification Testing: test plan, design of test rigs Design evaluation, Test plan approval Life extension & upgradation Accident / incident Investigations and failure studies Structural modification MIL spec and standards DEFSTAN, FAR, AIR, JAR, BCAR, Design support for manufacture / testing GOST, ASTM, ESDU Data Sheets & Pacs, JIS, DDP MAS ñ Value engineering & reverse engineering 2002, DIN Software Expertise CAD Digital Manufacturing Catia Unigraphics Solidworks Delmia (ENVISION, IGRIP, QUEST, VIRTUAL NC) Pro/E I-Deas AutoCAD PDM CAE TeamCenter Enovia MSC.Nastran ANSYS MSC.ADAMS OptiStruct Smarteam Windchill MSC.Patran LS-Dyna Hypermesh ABAQUS CFD MSC.Dytran MSC.Marc Ansa SYSNOISE STAR-CD FLUENT MSC.Fatigue CFX Simulations MSC. Superform MSC. Superforge Hyperform Moldflow www.engineering-group.com American Engineering Group A Global Supplier of Engineering Components *Engineering Services Offered By AEG Through Affilitiates In India
  • 3. Aerospace AEG Engineering Service Offered By AEG Through Joint Venture Partner In India ISO 9001:2000 Premium Components...Without The Premium Price Aerospace Project Experience Design / development and modifications of Critical evaluation of high temperature zones and airframe including fuselage, wing, empennage re-engineering of the components and control surfaces made of metallic, fiber Static analysis of compressor and turbine rotor reinforced composites and non-metallic (rubber, plastics, Perspex TM ), components in fuselage like Structural integrity of gas turbine engine bulkhead / pressure bulkhead, frames, Bird impact studies on rotating bullet nose, rotor system l ongerons, shear walls, skin & stringer, integral of a gas turbine engine fuel tanks, floors, doors and hatches, air Disk growth analysis of LP turbine disk of a gas turbine intakes, engine shroud, fairings, splicing, engine mounting for systems, etc. Detail design of main rotor and control system of a helicopter Conceptual, design & development of Structural analysis of helicopter rotors, fuselage, tailboom, etc. composite empennage structure for a small Main and nose landing gear analysis of helicopters passenger aircraft Structural integrity of emergency flotation structure for Structural integration of all systems on aircraft a helicopter Bird strike analysis on wind screen / gas turbine engine Concept design and analysis of integral fuel tank Thermal and random response analysis of Design and analysis of composite structures (wing & fuselage) electronics packages mounted on aircraft Space craft thermal stability studies Fatigue analysis of all fuselage components Optimization of missile sections for weight reduction Flutter analysis and support for flight testing for confirmation Loading and analysis of fuel tanks engine mounts and in-house developed actuators Optimization of wing using weight,design, stress and manufacturing constraints Stress analysis of support structures for various system installations like – hydraulics, electrical, Analysis of engine mount, main landing gear, avionics, ECS, FCS, armament, fuel and power plant wing fuselage interface and control surface torsion tubes Windscreen and canopy analysis Created geometrical and FE model for full Crash survivability analysis – seat anchoring and aircraft from NMG level related support structure for harness and equipment Linear and buckling analysis of full aircraft Ground handling equipment’s design and analysis assembly and components Analysis of deploying mechanism for drag and anti-spin Analysis of control surfaces parachutes Engine mount analysis for piston engine Engine mount analysis for turboprop engine Optimization of aircraft engine components Engineering Design Analysis Services Warranty Offered By AEG This warranty is expressly in lieu of all other warranties, express or implied, and whether statutory or otherwise, including any implied warranty of merchantability or fitness for a particular purpose, and no warranties are expressed or implied which extend beyond the description of the face hereof, in no event shall AEG be liable to buyer for collateral, indirect, incidental or consequential damages of any kind. This exclusive remedy will not be deemed to have failed of its essential design purpose so long as AEG is willing and able to repeat the engineering analysis or refund the purchase price of warranted engineering services as provided herein. AEG can only provide recommendations for buyer’s design consideration because: AEG does not accept design responsibility as part of its role as a contract analyst of the customer design. AEG does not have familiarity with, nor can it anticipate or control process or product variation, or variation in service environments which may affect or impact design considerations. AEG cannot fully analyze the functionality of the current design regarding foreseeable uses or misuse of the part. AEG does not know, nor can it fully appreciate the design safety factor issues that are incumbent on the buyer design AEG recommend buyers to verify this computer-based engineering design analysis and simulation results using component testing in the laboratory. www.engineering-group.com American Engineering Group A Global Supplier of Engineering Components *Engineering Services Offered By AEG Through Affilitiates In India