American Engineering Group (ISO 9001:2000) offers Design, Analysis & Simulation (CAE, CFD, Multi-body Dynamics, Aeroelasticity, Composite Structures, PDM) services for several aerospace components.
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AEG - Aerospace Capabilities
1. Aerospace
AEG Engineering Service Offered By AEG Through Joint Venture Partner In India
Premium Components...Without The Premium Price
ISO 9001:2000
Automotive
Design Defense
Rail Industry
Feasibility Study Oil Industry
Concept Design Manufacturing
Aerospace
Detail Design Medical Devices
Design and development of fuselage, wing, empennage, control surfaces, Automotive
landing gear, transmission systems, helicopter rotors, hydraulic system Defense
components and flight control mechanisms
Design of composite structures
Design of gas turbine components, assembly and systems
Design of nascelle, thrust reversers and piston engine DMU Medical Devices
Devices
Device
ces
Digital assembly
Electrical harness routing
The design scope includes Computer Aided Design and Manufacturing
Design and development of repair schemes
Design Modification for mid-life upgrade
Role conversion
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Defense
Loft and Mylar preparation
Damage tolerance design
Manufacturing
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Aerospace
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Analysis & Simulation (CAE, CFD, Multi-body Dynamics, Aeroelasticity, Medical Devices
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Composite Structures, PDM)
Computer Aided Engineering Solutions
Thermo-mechanical analysis
Finite element meshing of structures
Analysis of spinning structure
Structural analysis
Flight loads estimations
Non-Linear Analysis (Crash, Contact-Impact, Material, Geometric)
Aeroelasticity, flutter and gust response of aircraft
Instability Analysis structures
Dynamic analysis of aerospace structures, systems Control system analysis
and components
Crash analysis, impact and blade-off studies
Damage tolerance analysis
Bird strike and bird ingestion studies
Thermal Analysis of gas turbine engine,
components and systems Design sensitivity analysis and optimization study
Viscoelastic analysis of solid propellant Composite structure F.E. modeling and analysis
Crack propagation (fracture) analysis Fluid-structure interaction
SLOSH/POGO analysis
Computational Fluid Dynamics (CFD) Solutions
External aerodynamics Conjugate heat transfer analysis
Aero thermal analysis Primary and secondary flow studies
Helicopter aerodynamics Store separation and trajectory predictions
Turbo machinery flow simulation Aircraft/Store aerodynamic load predictions
Combustion flow studies Aerospace vehicle drag and performance predictions etc.
Multi-Body Dynamics Solutions
Full aircraft / Space vehicle simulation Control performance and load evaluations
Motion data calculations (Forces, Accelerations and Velocities) Stability and control analysis
Dynamic simulations Time responses calculations
Motion simulations of moving parts Landing gear simulations
Rigid and flexible body dynamics simulations Control surface and mechanism simulations
www.engineering-group.com
American Engineering Group A Global Supplier of Engineering Components
*Engineering Services Offered By AEG Through Affilitiates In India
2. Aerospace
AEG Engineering Service Offered By AEG Through Joint Venture Partner In India
Premium Components...Without The Premium Price
ISO 9001:2000
Advanced Engineering Solutions
Composite Structure Design Product Data Management
Design Project management
Lay-up sequencing Requirement analysis, gap analysis,
Material selection process analysis
Evolution of factors like stiffness and System design, workflow design,
bending behavior architectural design
System Implementation, installation
Structural Integrity and customization
Life estimation study of components, Data conversion, data loading
systems and full aircraft System interfaces, documentation,
Life extension programs (TBO & TTL) system support
Fracture mechanics/crack growth
analysis Manufacturing Simulations & Digital Manufacturing
– Stress intensity factors
– Crack growth models Tool & die design
– Cycle-by-cycle crack growth analysis Casting / structural fabrication / forging simulation
– Residual strength Precision machining simulations
Design of jigs & fixtures
Aeroelasticity
Rapid prototyping
Some of our solutions include: Process planning, machine tool programing,
Panel, wing & empennage flutter and NC code generations
Limit cycle oscillations Machine tool modeling - modeling of errors
Tail buffeting and prediction of machine tool performance
Wake and tail interaction Production system engineering - material flow,
Dynamic interface production line layout, and mechanical assembly process
Fluid-structure interaction Ergonomic modeling – simulation of manual assembly
Aeroelastic wing studies operations
Shop-floor simulations
Other Services
Manufacturing: CNC modeling, planning and
programing
Documentation for certification
Testing: test plan, design of test rigs
Design evaluation, Test plan approval
Life extension & upgradation
Accident / incident Investigations and failure studies
Structural modification
MIL spec and standards DEFSTAN, FAR, AIR, JAR, BCAR,
Design support for manufacture / testing GOST, ASTM, ESDU Data Sheets & Pacs, JIS, DDP MAS ñ
Value engineering & reverse engineering 2002, DIN
Software Expertise
CAD Digital Manufacturing
Catia Unigraphics Solidworks Delmia (ENVISION, IGRIP, QUEST, VIRTUAL NC)
Pro/E I-Deas AutoCAD PDM
CAE TeamCenter Enovia
MSC.Nastran ANSYS MSC.ADAMS OptiStruct Smarteam Windchill
MSC.Patran LS-Dyna Hypermesh ABAQUS CFD
MSC.Dytran MSC.Marc Ansa SYSNOISE STAR-CD FLUENT
MSC.Fatigue CFX
Simulations
MSC. Superform MSC. Superforge Hyperform
Moldflow
www.engineering-group.com
American Engineering Group A Global Supplier of Engineering Components
*Engineering Services Offered By AEG Through Affilitiates In India
3. Aerospace
AEG Engineering Service Offered By AEG Through Joint Venture Partner In India
ISO 9001:2000 Premium Components...Without The Premium Price
Aerospace Project Experience
Design / development and modifications of Critical evaluation of high temperature zones and
airframe including fuselage, wing, empennage re-engineering of the components
and control surfaces made of metallic, fiber Static analysis of compressor and turbine rotor
reinforced composites and non-metallic (rubber,
plastics, Perspex TM ), components in fuselage like Structural integrity of gas turbine engine
bulkhead / pressure bulkhead, frames, Bird impact studies on rotating bullet nose, rotor system
l ongerons, shear walls, skin & stringer, integral of a gas turbine engine
fuel tanks, floors, doors and hatches, air Disk growth analysis of LP turbine disk of a gas turbine
intakes, engine shroud, fairings, splicing, engine
mounting for systems, etc. Detail design of main rotor and control system of a helicopter
Conceptual, design & development of Structural analysis of helicopter rotors, fuselage, tailboom, etc.
composite empennage structure for a small Main and nose landing gear analysis of helicopters
passenger aircraft
Structural integrity of emergency flotation structure for
Structural integration of all systems on aircraft a helicopter
Bird strike analysis on wind screen / gas turbine engine Concept design and analysis of integral fuel tank
Thermal and random response analysis of Design and analysis of composite structures (wing & fuselage)
electronics packages mounted on aircraft
Space craft thermal stability studies
Fatigue analysis of all fuselage components
Optimization of missile sections for weight reduction
Flutter analysis and support for flight testing
for confirmation Loading and analysis of fuel tanks engine mounts and
in-house developed actuators
Optimization of wing using weight,design,
stress and manufacturing constraints Stress analysis of support structures for various
system installations like – hydraulics, electrical,
Analysis of engine mount, main landing gear, avionics, ECS, FCS, armament, fuel and power plant
wing fuselage interface and control surface torsion
tubes Windscreen and canopy analysis
Created geometrical and FE model for full Crash survivability analysis – seat anchoring and
aircraft from NMG level related support structure for harness and equipment
Linear and buckling analysis of full aircraft Ground handling equipment’s design and analysis
assembly and components Analysis of deploying mechanism for drag and anti-spin
Analysis of control surfaces parachutes
Engine mount analysis for piston engine
Engine mount analysis for turboprop engine
Optimization of aircraft engine components
Engineering Design Analysis Services Warranty Offered By AEG
This warranty is expressly in lieu of all other warranties, express or implied, and whether statutory or otherwise, including
any implied warranty of merchantability or fitness for a particular purpose, and no warranties are expressed or implied
which extend beyond the description of the face hereof, in no event shall AEG be liable to buyer for collateral, indirect,
incidental or consequential damages of any kind. This exclusive remedy will not be deemed to have failed of its essential
design purpose so long as AEG is willing and able to repeat the engineering analysis or refund the purchase price of
warranted engineering services as provided herein.
AEG can only provide recommendations for buyer’s design consideration because:
AEG does not accept design responsibility as part of its role as a contract analyst of the customer design.
AEG does not have familiarity with, nor can it anticipate or control process or product variation, or variation in service
environments which may affect or impact design considerations.
AEG cannot fully analyze the functionality of the current design regarding foreseeable uses or misuse of the part.
AEG does not know, nor can it fully appreciate the design safety factor issues that are incumbent on the buyer design
AEG recommend buyers to verify this computer-based engineering design analysis and simulation results using
component testing in the laboratory.
www.engineering-group.com
American Engineering Group A Global Supplier of Engineering Components
*Engineering Services Offered By AEG Through Affilitiates In India