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1DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution7 March 2013
Integrity  Service  Excellence
Joycelyn S. Harrison
Program Officer
AFOSR/RTD
Air Force Research Laboratory
Low Density Materials
Date: 03 07 2013
2DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
2013 AFOSR SPRING REVIEW
NAME: Low Density Materials
PORTFOLIO DESCRIPTION :
Transformative research targeting advanced materials that enable
substantial reductions in system weight with enhancements in
performance and function.
INCREASING SPECIFIC PERFORMANCE
(performance/pound)
PORTFOLIO SUB-AREAS:
Structural Lightweighting
Multifunctionality
Materials By Design
Increased emphasis on forging interdisciplinary
teams to address broad-base challenges
3DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Why Low Density Materials?
If it has structure and rises above the ground,
material density is important!
Material density impacts: payload capacity, range, cost,
agility, survivability, environmental impact….
Research Thrusts
STRUCTURAL LIGHTWEIGHTING
- taking the weight out of traditional
composites
MULTIFUNCTIONALITY
- coupling structure + function
MATERIALS BY DESIGN
- bottoms-up materials design based on structural requirements
DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
5DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Structural Lightweighting Highlights
Translating the revolutionary properties of nanostructured
materials to macroscale load-bearing structures
• Signed Memorandum of Agreement with NASA LaRC
• Nanotube Assemblages for Structures Workshop, April 2012
• Established working group to develop coordinated interagency
roadmap for structural nanomaterials
Improved Fibers
& Resins
Nanoscale
Porosity
Nanotechnology Predictive Modeling
Nanomaterials for Aerospace Structures
6DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Materials By Design
Design the structure
based on limitations of
the material
7DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Discipline
MaterialsScience
PhysicsChemistryEngineering
pm nm µm mm
Length Scale
Electronic
Atomistic
Micro
Macro
Dr. Tim Breitzman
AFRL/RXBC
Dr. Rajiv Berry
AFRL/RXBN
Prof. Jim Moller
Connecting Atomistic & Microscale Behavior
-- Essential for Materials Design
8DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Fundamental Scientific Challenges
Limits - Current Practice Novel Approach
• Derive resin fracture toughness from
atomistic behavior
• Integrate atomic & molecular simulation
methods into materials system analysis
• Unrealistic methods used to represent
strain rate
• Bond scission not considered or
permitted via a force field
parameterized for other contexts
• Toughness properties in continuum
scale based on empiricism
• Strain-rate-controlled deformation
• Bond scission in covalently-bonded glassy
polymer systems via Quantum Mechanics
• Detailed post-processing
• No direct knowledge of fracture nucleation
(Morgan, Mones, Steele, Polymer, 1982)
Connecting Atomistic & Microscale Behavior
-- Essential for Materials Design
Goals
9DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
AccomplishmentsTechnical Approach
Impact
• Improved understanding of the origins of
fracture: captured subatomic, molecular, &
nanoscale events at nucleation.
• Effect of resin formulation on nucleation.
• Information for micro-mechanics
• Quantum mechanical (QM) simulation of highly-
strained zones
• Bond scission during deformation
• Unique analysis of molecular re-conformation
dynamics & free volume development
Segments of molecular network
absorbing mechanical energy
Weak points of the
cross-linked network
Integrated Quantum Mechanics-based Bond
Scission with Molecular Dynamics
Chain backbone dihedral angle
associated to uncoiling
Free volume clusters in
molecular system
Strain
Cumulative
Scissions
Specificabsorption
energy
After
Scission
Before
Scission
Strained epoxy system
Strain
Strain
Angle
10DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Strength,σf(MPa)
100
10-1
101
102
103
104
0.1 0.3 1 3 10 30
Density, ρ (Mg/m3)
polymers
ceramics
polymer
composites
metal
alloys
Al Ti
Fe
Strength-Density
- metals/polymers:yield strength
- ceramics: compressive strength
BMG’s
molecular
hybrids
• Molecular hybrids exhibit the lowest densities
with the potential for significant increases in
strength and toughness properties
• Organic and inorganic components from
molecular to macro length scales enables
mechanically-robust materials with
multifunctional property sets
• Opportunity to tailor mechanical, thermal,
electrical, and optical properties
Prof. Reinhold
Dauskardt
• Fellow of ACerS and
ASM
• Recipient of Maso,
IBM, SIA, and TMS
Awards for
fundamental
contributions to
structural and
electronic materials
Bottom-Up Design of Multifunctional Hybrid Materials
100 nm 1 mm 100 mm 1 mmÅ 10 nm
200 nm
Molecular Hybrids
Porous Hybrids and
Nano-Composites Hybrid Laminates
Multifunctional Devices
11DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Molecular Hybrid Design:
High Performance Bonding
Atom%
Sputtering Depth, h (nm)
Si
HL
Epoxy-Rich
Zr-Rich
Sputteringa.)
SiO2
TiO2
SnO2
Al2O3
NiO
ITO
BMG
tune parameters:
sol-gel pH
composition
metal atoms
surface catalysis
Hybrids
20 30 40 50 60 70 80 90 100
10-11
10-10
10-9
10-8
10-7
10-6
10-5
10-4
CrackGrowthRate,da/dt(m/s)
Applied Strain Energy Release Rate, G (J m-2
)
With HL
85% RH
25˚C
Without HL
30% RH
Without
HL
85% RH
Hybrid Layer
Si Substrate
Hybrid Layer
Untoughened epoxy
(~50 μm)
Si Substrate
Hybrid Layer
Si Substrate
Untoughened epoxy
(~50 μm)
Si Substrate
Interphase RegionPerformance Laminates
Adhesive Joints
Hybrid Sol /Gel Film
Toughened Epoxy
Substrate
Polymer layer
Interphase
Interphase
Substrate Oxide
Hybrid Molecular
Hybrid Sol / Gel Layers
12DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
1D
Carbon
Nanotubes
2D
Graphene
Nanostructured Carbon
0D
Fullerene
3D
?
13DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Overarching Scientific Challenges
• Covalent junctions between building blocks leading to 3D networks
• Systematic characterization/modeling of the junctions and properties
• Development of scalable growth processes for 3D nanostructured solids
• Structure-property correlations of mechanical and transport properties
Potential Payoffs
• Translation of exceptional 1D and 2D properties of tubes and sheets to 3D
• High surface area for energy storage and conversion devices
• Orthogonal transport of phonons for thermal management
• Mechanical reinforcement
MURI 11: Nanofabrication of
3D Nanotube Architectures
14DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
7-atom rings at the graphene-nanotube
junction creates a seamless conductor
Surface area > 2,000 m2/gm
Model prediction
Prof. James Tour
Prof. Boris
Yakobson
Towers of nanotubes sprout from graphene
(Futurity, Sci. and Technology, Nov. 27, 2012.)
(Nature Communications, 3:1225 doi: 10.1038/2234 (2012))
Rice U. MURI Team 2012 Highlights
Comparison of simulated and
experimental STEM images
illustrating covalent bonding
between CNTs and graphene
15DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Electrical properties of the 3D CNT/graphene nanostructures
(Nature Communications, 3:1225 doi: 10.1038/2234 (2012))
-1.0 -0.5 0.0 0.5 1.0
-1.0
-0.5
0.0
0.5
1.0
I(mA)
V(V)
I
II
III
SiO2
Graphene
CNT
Pt
SiO2
Graphene
CNT
Pt
SiO2
Graphene
CNT
Pt
I
II
III
Ohmic contact at CNT and
graphene junctions
Rice U. MURI Team 2012 Highlights
16DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
3D Solids of Boron-Doped Nanotube Networks
(CBxMWNT sponges)
Covalent
junctions
established
via boron
doping led
to novel
properties
Hydrophobic Oleophilic
Prof. P. Ajayan
Rice Univ.
Prof. Mauricio
Terrones
Penn State Univ.
Rice U. MURI Team 2012 Highlights
17DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
CSS, Inc. is a spin-off company out of
Rice University (Houston, TX)
founded in August 2012 (by student
Daniel Hashim) with a mission to
research, develop, and manufacture
patent protected 3-D nanosponge
products from the lab to the
marketplace. Exploiting the
nanomaterial’s unique combination
of multifunctional properties at both
the nano-scale and macro-scale,
many possible applications are
expected for the environment,
energy, and biomedical industries.
Carbon Sponge Solutions, Inc.
- Road to commercialization
MURI Discovery Leads to Tech Transition
18DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
CNT Fiber Tech Transition
Prof. Matteo
Pasquali
“…high-performance multifunctional carbon nanotube (CNT) fibers that
combine the specific strength, stiffness, and thermal conductivity of carbon
fibers with the specific electrical conductivity of metals. “
(Science, 11 January 2013: Vol. 339 no. 6116 pp. 182-186.)
Tech Transition
- AFRL/RX
- Teijin Aramids
19DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
AFOSR/NSF Joint Research Solicitation
Basic Research Initiative
Advance understanding of folding and unfolding of materials
structures across scales for design of engineered systems
ODISSEI: Origami Design for Integration of
Self-assembling Systems for Engineering Innovation
• Synthesizing Complex Structures from Programmable Self-Folding Active Materials, Richard Malak, Texas A&M U.
• Mechanical Meta-Materials from Self-Folding Polymer Sheets, Christian Santangelo, U. of Massachusetts Amherst
• Photo-Origami, Hang (Jerry) Qi, U. of Colorado at Boulder
• Externally-Triggered Origami of Responsive Polymer Sheets, Jan Genzer, North Carolina State U.
• Programmable Origami for Integration of Self-assembling Systems in Engineered Structures,
Daniela Rus, Massachusetts Institute of Technology
• Multi-field Responsive Origami Structures - Advancing the Emerging Frontier of Active Compliant Mechanisms,
Mary Frecker, Pennsylvania State U.
• Uniting Principles of Folding and Compliant Mechanisms to Create Engineering Systems, Larry Howell, Brigham
Young U.
• Multi-scale Origami for Novel Photonics, Energy Conversion, Max Shtein, U. of Michigan Ann Arbor
Jointly reviewed and funded 8 grants totaling approx. $16M
20DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Joint RX, RQ Labtask
Adaptive Origami for Efficiently Folded Structures
STRUCTURES MECHANISMS
Aeronautics Aerospace
Light and strong Compact, repeated pattern
Optics, Sensors, Energy Harvesting, Bio Research Team
http://www.origami-resource-center.com/origami-science.html
Origami Honeycomb
Shock absorbing
structures
Self folding sheet
Ultrathin, High-
Resolution Origami
Lens
Deployable Solar sails, Antennas
Solar origami
Expandable stents
Wing folding
James Joo Greg Reich Rich Vaia Tim White Loon-Seng Tan
21DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Research Community Leadership
DOD COMMUNITY
INTERNATIONAL
AFOSR
Low
Density
Materials
RX, RV, RQ, RW
LRIRs, STTRs,
MURIs,
Workshops,
Reviews, Visits
Lightweight
Structures
Nanostructured
Materials
AFRL
DIRECTORATES
OTHER AGENCIES
Origami
2D Beyond Graphene
US-India Tunable
Materials Forum
US-AFRICA
Initiative
Reliance 21 Board
Materials and
Processing COI
22DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Acknowledgements
Markus Buehler
MIT
Ashlie Martini
UC Merced
Robert Moon
Forrest Products Lab
Acknowledgements
Brandon Arritt
AFRL/RV
Ryan Justice
AFRL/RX
Benji Marayama
AFRL/RX
Chris Muratore
AFRL/RX
Rajesh Naik
AFRL/RX
Sharmila
Mukhopadhyay
Wright State U.
James Seferis
GloCal Network
Satish Kumar
Georgia Tech
Greg Odegard
Michigan Tech
Soumya Patnaik
AFRL/RX
Ajit Roy
AFRL/RX
Marilyn Minus
Northeastern U.
Yuris Dzenis
U. Nebraska
Stephen Cheng
U. Akon
Frank Harris
U. Akon
Samit Roy
U. Alabama
Alex Zettyl
UC Berkeley
Ben Wang
Georgia Tech
Cheol Park
Natl Inst Aerospace
Richard Liang
Florida State U.
Jeff Youngblood
Purdue U.
Changhong Ke
Binghamton U.
Mesfin Tsige
U. Akron
Rodney Priestley
Princeton U.
Henry Sodano
U. Florida
Micah Green
Texas Tech U.
Philip Bradford
NC State U.
Yuntian Zhu
NC State U.
Pulickel Ajayan
Rice U.
Liming Dai
Case Western
Reserve U.
Olesya Zhupanska
U. Iowa
23DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
THANK YOU
24DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Prof. Pulickel Ajayan, Lead PI
Prof. James Tour
Prof. Boris Yacobson
Prof. Matteo Pasquali
Rice Univ.
Prof. Mauricio Terrones
Penn State Univ.
Prof. Ray Baughman
Univ. Texas Dallas
Prof. Jonghwan Suhr
Univ. Delaware
Rice Univ. MURI Team:
Strong Multidisciplinary Collaborations
25
Hierarchical Organization
in Materials Design
Goals
- Develop fundamental understanding of the role of hierarchy in controlling properties
and functionality in material surfaces, interfaces and in cellular structures
- Analytical and predictive numerical models for studying the mechanical behavior of
hierarchical honeycombs, composite lattice structures and bonded joints with non-flat
interfaces
Self-similar Hierarchical Spiderweb
Honeycombs with 1st and 2nd order hierarchy
Prof. Ashkan Vaziri,
Northestern Univ.
• AFOSR YIP Award
Numerical simulations show significant increase in
the effective stiffness of spiderweb honeycombs
compared to regular honeycombs of the same
mass/density
DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
26DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
Increasing Specific Performance
in Aerospace Platforms
27
Self-Similar Hierarchical Honeycombs
A new class of self-similar (fractal-
appearing) hierarchical honeycombs with a
wide range of elastic, plastic and load-
induced expansion properties1
n=3
n=4
Maximumachievablestiffness
Order of hierarchy
Optimum topology of hierarchical honeycombs,
which approaches the fractal limit.
DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
28
Fiber reinforced composite panels with lattice
cores
Bonded joints with non-flat interface design.
Bioinspired Surface and Interfaces
DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution

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Harrison - Low Density Materials - Spring Review 2013

  • 1. 1DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution7 March 2013 Integrity  Service  Excellence Joycelyn S. Harrison Program Officer AFOSR/RTD Air Force Research Laboratory Low Density Materials Date: 03 07 2013
  • 2. 2DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution 2013 AFOSR SPRING REVIEW NAME: Low Density Materials PORTFOLIO DESCRIPTION : Transformative research targeting advanced materials that enable substantial reductions in system weight with enhancements in performance and function. INCREASING SPECIFIC PERFORMANCE (performance/pound) PORTFOLIO SUB-AREAS: Structural Lightweighting Multifunctionality Materials By Design Increased emphasis on forging interdisciplinary teams to address broad-base challenges
  • 3. 3DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Why Low Density Materials? If it has structure and rises above the ground, material density is important! Material density impacts: payload capacity, range, cost, agility, survivability, environmental impact….
  • 4. Research Thrusts STRUCTURAL LIGHTWEIGHTING - taking the weight out of traditional composites MULTIFUNCTIONALITY - coupling structure + function MATERIALS BY DESIGN - bottoms-up materials design based on structural requirements DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
  • 5. 5DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Structural Lightweighting Highlights Translating the revolutionary properties of nanostructured materials to macroscale load-bearing structures • Signed Memorandum of Agreement with NASA LaRC • Nanotube Assemblages for Structures Workshop, April 2012 • Established working group to develop coordinated interagency roadmap for structural nanomaterials Improved Fibers & Resins Nanoscale Porosity Nanotechnology Predictive Modeling Nanomaterials for Aerospace Structures
  • 6. 6DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Materials By Design Design the structure based on limitations of the material
  • 7. 7DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Discipline MaterialsScience PhysicsChemistryEngineering pm nm µm mm Length Scale Electronic Atomistic Micro Macro Dr. Tim Breitzman AFRL/RXBC Dr. Rajiv Berry AFRL/RXBN Prof. Jim Moller Connecting Atomistic & Microscale Behavior -- Essential for Materials Design
  • 8. 8DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Fundamental Scientific Challenges Limits - Current Practice Novel Approach • Derive resin fracture toughness from atomistic behavior • Integrate atomic & molecular simulation methods into materials system analysis • Unrealistic methods used to represent strain rate • Bond scission not considered or permitted via a force field parameterized for other contexts • Toughness properties in continuum scale based on empiricism • Strain-rate-controlled deformation • Bond scission in covalently-bonded glassy polymer systems via Quantum Mechanics • Detailed post-processing • No direct knowledge of fracture nucleation (Morgan, Mones, Steele, Polymer, 1982) Connecting Atomistic & Microscale Behavior -- Essential for Materials Design Goals
  • 9. 9DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution AccomplishmentsTechnical Approach Impact • Improved understanding of the origins of fracture: captured subatomic, molecular, & nanoscale events at nucleation. • Effect of resin formulation on nucleation. • Information for micro-mechanics • Quantum mechanical (QM) simulation of highly- strained zones • Bond scission during deformation • Unique analysis of molecular re-conformation dynamics & free volume development Segments of molecular network absorbing mechanical energy Weak points of the cross-linked network Integrated Quantum Mechanics-based Bond Scission with Molecular Dynamics Chain backbone dihedral angle associated to uncoiling Free volume clusters in molecular system Strain Cumulative Scissions Specificabsorption energy After Scission Before Scission Strained epoxy system Strain Strain Angle
  • 10. 10DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Strength,σf(MPa) 100 10-1 101 102 103 104 0.1 0.3 1 3 10 30 Density, ρ (Mg/m3) polymers ceramics polymer composites metal alloys Al Ti Fe Strength-Density - metals/polymers:yield strength - ceramics: compressive strength BMG’s molecular hybrids • Molecular hybrids exhibit the lowest densities with the potential for significant increases in strength and toughness properties • Organic and inorganic components from molecular to macro length scales enables mechanically-robust materials with multifunctional property sets • Opportunity to tailor mechanical, thermal, electrical, and optical properties Prof. Reinhold Dauskardt • Fellow of ACerS and ASM • Recipient of Maso, IBM, SIA, and TMS Awards for fundamental contributions to structural and electronic materials Bottom-Up Design of Multifunctional Hybrid Materials 100 nm 1 mm 100 mm 1 mmÅ 10 nm 200 nm Molecular Hybrids Porous Hybrids and Nano-Composites Hybrid Laminates Multifunctional Devices
  • 11. 11DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Molecular Hybrid Design: High Performance Bonding Atom% Sputtering Depth, h (nm) Si HL Epoxy-Rich Zr-Rich Sputteringa.) SiO2 TiO2 SnO2 Al2O3 NiO ITO BMG tune parameters: sol-gel pH composition metal atoms surface catalysis Hybrids 20 30 40 50 60 70 80 90 100 10-11 10-10 10-9 10-8 10-7 10-6 10-5 10-4 CrackGrowthRate,da/dt(m/s) Applied Strain Energy Release Rate, G (J m-2 ) With HL 85% RH 25˚C Without HL 30% RH Without HL 85% RH Hybrid Layer Si Substrate Hybrid Layer Untoughened epoxy (~50 μm) Si Substrate Hybrid Layer Si Substrate Untoughened epoxy (~50 μm) Si Substrate Interphase RegionPerformance Laminates Adhesive Joints Hybrid Sol /Gel Film Toughened Epoxy Substrate Polymer layer Interphase Interphase Substrate Oxide Hybrid Molecular Hybrid Sol / Gel Layers
  • 12. 12DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution 1D Carbon Nanotubes 2D Graphene Nanostructured Carbon 0D Fullerene 3D ?
  • 13. 13DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Overarching Scientific Challenges • Covalent junctions between building blocks leading to 3D networks • Systematic characterization/modeling of the junctions and properties • Development of scalable growth processes for 3D nanostructured solids • Structure-property correlations of mechanical and transport properties Potential Payoffs • Translation of exceptional 1D and 2D properties of tubes and sheets to 3D • High surface area for energy storage and conversion devices • Orthogonal transport of phonons for thermal management • Mechanical reinforcement MURI 11: Nanofabrication of 3D Nanotube Architectures
  • 14. 14DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution 7-atom rings at the graphene-nanotube junction creates a seamless conductor Surface area > 2,000 m2/gm Model prediction Prof. James Tour Prof. Boris Yakobson Towers of nanotubes sprout from graphene (Futurity, Sci. and Technology, Nov. 27, 2012.) (Nature Communications, 3:1225 doi: 10.1038/2234 (2012)) Rice U. MURI Team 2012 Highlights Comparison of simulated and experimental STEM images illustrating covalent bonding between CNTs and graphene
  • 15. 15DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Electrical properties of the 3D CNT/graphene nanostructures (Nature Communications, 3:1225 doi: 10.1038/2234 (2012)) -1.0 -0.5 0.0 0.5 1.0 -1.0 -0.5 0.0 0.5 1.0 I(mA) V(V) I II III SiO2 Graphene CNT Pt SiO2 Graphene CNT Pt SiO2 Graphene CNT Pt I II III Ohmic contact at CNT and graphene junctions Rice U. MURI Team 2012 Highlights
  • 16. 16DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution 3D Solids of Boron-Doped Nanotube Networks (CBxMWNT sponges) Covalent junctions established via boron doping led to novel properties Hydrophobic Oleophilic Prof. P. Ajayan Rice Univ. Prof. Mauricio Terrones Penn State Univ. Rice U. MURI Team 2012 Highlights
  • 17. 17DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution CSS, Inc. is a spin-off company out of Rice University (Houston, TX) founded in August 2012 (by student Daniel Hashim) with a mission to research, develop, and manufacture patent protected 3-D nanosponge products from the lab to the marketplace. Exploiting the nanomaterial’s unique combination of multifunctional properties at both the nano-scale and macro-scale, many possible applications are expected for the environment, energy, and biomedical industries. Carbon Sponge Solutions, Inc. - Road to commercialization MURI Discovery Leads to Tech Transition
  • 18. 18DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution CNT Fiber Tech Transition Prof. Matteo Pasquali “…high-performance multifunctional carbon nanotube (CNT) fibers that combine the specific strength, stiffness, and thermal conductivity of carbon fibers with the specific electrical conductivity of metals. “ (Science, 11 January 2013: Vol. 339 no. 6116 pp. 182-186.) Tech Transition - AFRL/RX - Teijin Aramids
  • 19. 19DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution AFOSR/NSF Joint Research Solicitation Basic Research Initiative Advance understanding of folding and unfolding of materials structures across scales for design of engineered systems ODISSEI: Origami Design for Integration of Self-assembling Systems for Engineering Innovation • Synthesizing Complex Structures from Programmable Self-Folding Active Materials, Richard Malak, Texas A&M U. • Mechanical Meta-Materials from Self-Folding Polymer Sheets, Christian Santangelo, U. of Massachusetts Amherst • Photo-Origami, Hang (Jerry) Qi, U. of Colorado at Boulder • Externally-Triggered Origami of Responsive Polymer Sheets, Jan Genzer, North Carolina State U. • Programmable Origami for Integration of Self-assembling Systems in Engineered Structures, Daniela Rus, Massachusetts Institute of Technology • Multi-field Responsive Origami Structures - Advancing the Emerging Frontier of Active Compliant Mechanisms, Mary Frecker, Pennsylvania State U. • Uniting Principles of Folding and Compliant Mechanisms to Create Engineering Systems, Larry Howell, Brigham Young U. • Multi-scale Origami for Novel Photonics, Energy Conversion, Max Shtein, U. of Michigan Ann Arbor Jointly reviewed and funded 8 grants totaling approx. $16M
  • 20. 20DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Joint RX, RQ Labtask Adaptive Origami for Efficiently Folded Structures STRUCTURES MECHANISMS Aeronautics Aerospace Light and strong Compact, repeated pattern Optics, Sensors, Energy Harvesting, Bio Research Team http://www.origami-resource-center.com/origami-science.html Origami Honeycomb Shock absorbing structures Self folding sheet Ultrathin, High- Resolution Origami Lens Deployable Solar sails, Antennas Solar origami Expandable stents Wing folding James Joo Greg Reich Rich Vaia Tim White Loon-Seng Tan
  • 21. 21DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Research Community Leadership DOD COMMUNITY INTERNATIONAL AFOSR Low Density Materials RX, RV, RQ, RW LRIRs, STTRs, MURIs, Workshops, Reviews, Visits Lightweight Structures Nanostructured Materials AFRL DIRECTORATES OTHER AGENCIES Origami 2D Beyond Graphene US-India Tunable Materials Forum US-AFRICA Initiative Reliance 21 Board Materials and Processing COI
  • 22. 22DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Acknowledgements Markus Buehler MIT Ashlie Martini UC Merced Robert Moon Forrest Products Lab Acknowledgements Brandon Arritt AFRL/RV Ryan Justice AFRL/RX Benji Marayama AFRL/RX Chris Muratore AFRL/RX Rajesh Naik AFRL/RX Sharmila Mukhopadhyay Wright State U. James Seferis GloCal Network Satish Kumar Georgia Tech Greg Odegard Michigan Tech Soumya Patnaik AFRL/RX Ajit Roy AFRL/RX Marilyn Minus Northeastern U. Yuris Dzenis U. Nebraska Stephen Cheng U. Akon Frank Harris U. Akon Samit Roy U. Alabama Alex Zettyl UC Berkeley Ben Wang Georgia Tech Cheol Park Natl Inst Aerospace Richard Liang Florida State U. Jeff Youngblood Purdue U. Changhong Ke Binghamton U. Mesfin Tsige U. Akron Rodney Priestley Princeton U. Henry Sodano U. Florida Micah Green Texas Tech U. Philip Bradford NC State U. Yuntian Zhu NC State U. Pulickel Ajayan Rice U. Liming Dai Case Western Reserve U. Olesya Zhupanska U. Iowa
  • 23. 23DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution THANK YOU
  • 24. 24DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Prof. Pulickel Ajayan, Lead PI Prof. James Tour Prof. Boris Yacobson Prof. Matteo Pasquali Rice Univ. Prof. Mauricio Terrones Penn State Univ. Prof. Ray Baughman Univ. Texas Dallas Prof. Jonghwan Suhr Univ. Delaware Rice Univ. MURI Team: Strong Multidisciplinary Collaborations
  • 25. 25 Hierarchical Organization in Materials Design Goals - Develop fundamental understanding of the role of hierarchy in controlling properties and functionality in material surfaces, interfaces and in cellular structures - Analytical and predictive numerical models for studying the mechanical behavior of hierarchical honeycombs, composite lattice structures and bonded joints with non-flat interfaces Self-similar Hierarchical Spiderweb Honeycombs with 1st and 2nd order hierarchy Prof. Ashkan Vaziri, Northestern Univ. • AFOSR YIP Award Numerical simulations show significant increase in the effective stiffness of spiderweb honeycombs compared to regular honeycombs of the same mass/density DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
  • 26. 26DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution Increasing Specific Performance in Aerospace Platforms
  • 27. 27 Self-Similar Hierarchical Honeycombs A new class of self-similar (fractal- appearing) hierarchical honeycombs with a wide range of elastic, plastic and load- induced expansion properties1 n=3 n=4 Maximumachievablestiffness Order of hierarchy Optimum topology of hierarchical honeycombs, which approaches the fractal limit. DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution
  • 28. 28 Fiber reinforced composite panels with lattice cores Bonded joints with non-flat interface design. Bioinspired Surface and Interfaces DISTRIBUTION STATEMENT A – Unclassified, Unlimited Distribution