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TABLE OF CONTENTS


    • Introduction
    • Playgrounds
• Product Specification
INTRODUCTION
AGLgrass IS THE CREATION OF
                C.E.O., IVAN COUTO.

Ivan has 22 years of experience in the artificial grass industry.
IC Improvements Inc., AGLgrass’ sister company, has installed
hundreds of artificial grass athletic fields all over the world.
Ivan noticed changes that could be made in the industry
   and helped to create the products and installation
            techniques that are used today.
In fact, no other artificial grass company has been in business
 under the same ownership longer and than IC Improvements.




   Through constant innovation and research, our product
   is designed to last the test of time, while having the
            appearance and feel of natural grass.
AGLgrass was developed for the growing need of lawn
replacement solutions for residential and commercial properties.




 AGLgrass has now expanded their operation throughout North
             America, Mexico and the Caribbean
AGLgrass is a
recognized brand
  and has been
featured on many
Television shows
  and events.
With the public eye on many environmental issues AGLgrass has helped
conserve water, prevent pesticide use and help control the use of
carbon-emitting lawn equipment.
AGLgrass takes great pride in their GREEN INITIATIVES and the growing
need for such a solution.
• Exceeds fall-height & ADA requirements • Durable to high traffic
           • Always soft • Safe for children • Non-toxic
AGLgrass PLAYGROUND SYSTEMS
  Aesthetically, we take great pride in the way our artificial grass looks and feels.
The lush full look AGLgrass has is so realistic, you would have to look twice before you
  realized it was artificial. You can further enhance the look through various color
        choices for pathways or logos for the ultimate playground experience.
FUNCTION, with such strict standards on safety
surfaces, AGLgrass is a wise choice. Safety
surfaces are tested and evaluated on two
criteria's. The HIC (head injury criteria) and
the GMAX (force of impaction). The CSA
standard requires that a safety surface must be
lower than a HIC of 1000 and a GMAX of 200.
The most recent 12’ fall height tests done on
AGLgrass exceeds those expectations with a
HIC of 780 and a GMAX of 112. What this means
is that the play area is safe and even more
important is that your children will not be
injured if he/she falls from a height of 12’
feet.
ACCESSIBILITY is a word we hear
more and more today. AGLgrass
meets all ADA requirements for
wheelchair accessibility.
Artificial grass can be installed and
maintain a smooth transition with
almost any other surface. No worry
about any trip hazards or wheelchair
ramps needed.
DURABILITY is very important.
When you invest in a safety
surface you want one that will
last. AGLgrass has 22 years
experience in its design. It has
been proven on sport fields that
receive 80 to 100 hours of play on
it a week.
AGLgrass play systems are built to
last.
AGLgrass Specifications
•Face weight : 52 oz. Per square yard
      •Cryogenic rubber infill
       •Multi-layered backing
       •Closed cell foam pad
WHAT ARE THE KEY SPECIFICATIONS THAT I NEED TO KNOW?

          There are 4 general areas to consider:



                INFILL MATERIAL
                    GRASS FIBER
               BACKING MATERIAL
           CLOSED CELL FOAM PAD
WHAT YOU NEED TO KNOW ABOUT THE INFILL

What does the infill actually do?
• Infill supports the blades and keeps them upright
• Adds additional weight to the area and prevents the area from moving
• Allows for water to percolate through the material evenly
•Adds additional softness and increases the ability to meet all CSA fall
 height requirements
Cryogenic rubber is frozen in liquid
nitrogen first, then shattered through a            CRYOGENIC RUBBER
cracker mill while a large magnet removes
all metals and fibers. The shape of rubber is
jagged allowing the rubber to stay in place
like aggregate. The freezing process changes
the properties of the rubber. The rubber
cells are closed and does not absorb, decay
or change shape. Properly installed it will
have no break in period and no splash
effect.

Here’s a close-up look at cryogenic rubber
granules. Note the angular shape, and how similar
in appearance they are to crushed stone:
THERE ARE 2 BASIC TYPES OF FIBER AND EACH IS
MANUFACTURED IN AN ENTIRELY DIFFERENT WAY:



          MONOFILAMENT FIBER


            FILM-BASED FIBER
            often called SLIT-FILM fiber
               or FIBRILLATED fiber.
(We'll note in passing that a “fibril” is a thin fiber, and
to “fibrillate” something means to split it into many
thin fibers. The result of the manufacturing process is       SLIT FILM
the creation of “fibrillated” fiber.)

Imagine that the roll is pulled through a machine which
cuts the film into narrow strips (think of the end result
as old style magnetic recording tape).

Imagine further that each one of these individual strips
is then pulled through another machine with sharp
blades, which cut slits of a certain length in each strip.
What you end up with is a length of fiber which when
pulled apart sideways reveals a honeycomb pattern. An
early generation of the product reveals a honeycomb
pattern which looks like this (right):
Some slit-film products of more recent
design have proven to be more durable
and less resistant to splitting, partly
because of the chemistry of the fiber,
but also because of a change in size of
the cells in honeycomb. With fewer
cells in the honeycomb and wider walls,
the fiber is much more resilient.

Here’s a picture of the newer generation film-
based fiber, with fewer slits, fewer “cells” in
the honeycomb.
MONOFILAMENT FIBER
A modern monofilament fiber has some advantages:
Due to the fact that there is no honeycomb that can break down over time, the
fiber has the appearance of natural grass from the very beginning. We’ll also
see in a moment that a monofilament blade can also be more child and pet
friendly while having a much softer feel as well.

Different ways of manufacturing a monofilament blade:
The equipment is entirely different from that used to manufacture slit-film
fiber. You can’t use the same machinery to manufacture slit-film fiber one day
and monofilament the next. Monofilament is created through an extrusion
process, which forces the semi-solid polyethylene material through small holes
in a spinneret. The final product has the same shape as the hole through which
the material was forced.
This fiber doesn't split, it's non-
abrasive, and it's durable, but even
so, relative to the best film-based
products, it still tends to flatten
out with heavy use, although not as
much as other monofilament.
The durability of the fiber has been
shown in testing. AGLgrass uses 52
oz. per square yard to ensure
lushness and overall durability and
performance.
Here is an extreme close up                And here is the same product
       of the fiber when new:                   after 5 years of simulated use:




You’ll notice that there’s no evidence of serious splitting or wear of any kind.
WHAT YOU NEED TO KNOW ABOUT BACKINGS

          There are 2 backings:
          • PRIMARY BACKING •
        • SECONDARY BACKING •
There are two important issues—the design of each layer and what materials the
layers are made of.

The primary backing in some turf products is not much different from that found in the
carpet in your living room. These backings are typically made of polypropylene, a material
which easily expands and contracts with changes in temperature. Now that’s not a problem
in your home because the temperature there is fairly constant. But it can be a major
problem outdoors and with changes in the seasons. For artificial grass applications,
backings with a high percentage of polyester (which is resistant to expansion and
contraction) are the much better choice.
Let’s have a look at an excellent three-layer primary backing,
specifically designed to stand up to the forces encountered in
      athletic competition on an artificial grass surface.


                                             GRASS FIBERS


                                             WOVEN LAYER


                                              FIBER LAYER

                                             MECHANICAL BONDING LAYER
The top woven layer with a checkerboard-like
pattern provides dimensional stability in latitudinal
and longitudinal directions, and because the fibers
run continuously, you have excellent protection
against flexing and impacts. Beneath the top layer is
a layer made of strands of fiber oriented in random
directions. This layer provides strength in all
directions and resists the shearing forces imposed
by pets and play. The bottom layer is made of a
kind of a fuzzy, fleece-like material. Its sole
purpose is to ensure better adhesion of the
polyurethane that forms the secondary backing.
THE SECONDARY BACKING

Once the rolls of grass are tufted, the rolls move through a coating facility
which applies the secondary backing. The rolls are turned upside down so
that the fuzzy, fleece layer in our example faces up and the rolls are fed
through a machine which slathers a semi-liquid polyurethane goo over the
entire surface. The rolls are then fed through a series of ovens, where the
high temperatures speed up the curing of the polyurethane. After the cure
is complete, 1/4” holes are punched at regular intervals to facilitate
drainage once the rolls are in place on a area.
Viewed from the secondary backing side, here's what the finished product looks like
             once the polyurethane has hardened and turned shiny:




There are variations in the process. In some cases, latex is used rather than polyurethane.
 Latex, however, is water-soluble, so a latex backing outdoors will deteriorate over time
TUFT BIND

Another thing the secondary backing should do is to ensure
“tuft bind”. The hardened polyurethane “glues” the individual
fibers in place, and tuft bind testing determines how much
force is required to pull a fiber out of the backing.
It's measured in foot/pounds, and the higher the number (the
more force required), the less likely you're going to have a field
which, so to speak, has its "hair falling out."
A final note about the secondary backing:
The weight of this backing can be very misleading because it's possible to
add a large quantity of fillers (calcium carbonate) to the polyurethane
“stew.” The fillers, while adding to the weight, do nothing to ensure tuft
bind or dimensional stability
CLOSED CELL FOAM
Closed cell foam pad are used beneath the
Artificial grass system to enhance the ability
                                                       PAD
to meet the critical fall height
requirements.
AGLgrass uses a 2” closed cell foam pad to
meet a fall height requirement of up to 8' ,
and a 4” closed cell foam pad to meet up to
a 12' fall height requirement.
The closed cell foam pad also helps increase
the drainage capabilities of the area. The
drainage rate is 20” per hour for the total
artificial grass system.
AGLgrass looks forward to putting the
   “PLAY” into your Playground.
Please feel free to contact us or visit our showroom at:
             1040 South Service rd. Unit #4
               Stoney Creek, ON, Canada
                        L8E 6G3
                     905-643-5000
                   www.aglgrass.com
2011 Playground Presentation With Buyers Guide 2011 02 01

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2011 Playground Presentation With Buyers Guide 2011 02 01

  • 1.
  • 2. TABLE OF CONTENTS • Introduction • Playgrounds • Product Specification
  • 4. AGLgrass IS THE CREATION OF C.E.O., IVAN COUTO. Ivan has 22 years of experience in the artificial grass industry. IC Improvements Inc., AGLgrass’ sister company, has installed hundreds of artificial grass athletic fields all over the world.
  • 5. Ivan noticed changes that could be made in the industry and helped to create the products and installation techniques that are used today.
  • 6. In fact, no other artificial grass company has been in business under the same ownership longer and than IC Improvements. Through constant innovation and research, our product is designed to last the test of time, while having the appearance and feel of natural grass.
  • 7. AGLgrass was developed for the growing need of lawn replacement solutions for residential and commercial properties. AGLgrass has now expanded their operation throughout North America, Mexico and the Caribbean
  • 8. AGLgrass is a recognized brand and has been featured on many Television shows and events.
  • 9. With the public eye on many environmental issues AGLgrass has helped conserve water, prevent pesticide use and help control the use of carbon-emitting lawn equipment. AGLgrass takes great pride in their GREEN INITIATIVES and the growing need for such a solution.
  • 10. • Exceeds fall-height & ADA requirements • Durable to high traffic • Always soft • Safe for children • Non-toxic
  • 11. AGLgrass PLAYGROUND SYSTEMS Aesthetically, we take great pride in the way our artificial grass looks and feels. The lush full look AGLgrass has is so realistic, you would have to look twice before you realized it was artificial. You can further enhance the look through various color choices for pathways or logos for the ultimate playground experience.
  • 12. FUNCTION, with such strict standards on safety surfaces, AGLgrass is a wise choice. Safety surfaces are tested and evaluated on two criteria's. The HIC (head injury criteria) and the GMAX (force of impaction). The CSA standard requires that a safety surface must be lower than a HIC of 1000 and a GMAX of 200. The most recent 12’ fall height tests done on AGLgrass exceeds those expectations with a HIC of 780 and a GMAX of 112. What this means is that the play area is safe and even more important is that your children will not be injured if he/she falls from a height of 12’ feet.
  • 13. ACCESSIBILITY is a word we hear more and more today. AGLgrass meets all ADA requirements for wheelchair accessibility. Artificial grass can be installed and maintain a smooth transition with almost any other surface. No worry about any trip hazards or wheelchair ramps needed.
  • 14. DURABILITY is very important. When you invest in a safety surface you want one that will last. AGLgrass has 22 years experience in its design. It has been proven on sport fields that receive 80 to 100 hours of play on it a week. AGLgrass play systems are built to last.
  • 15.
  • 16. AGLgrass Specifications •Face weight : 52 oz. Per square yard •Cryogenic rubber infill •Multi-layered backing •Closed cell foam pad
  • 17.
  • 18. WHAT ARE THE KEY SPECIFICATIONS THAT I NEED TO KNOW? There are 4 general areas to consider: INFILL MATERIAL GRASS FIBER BACKING MATERIAL CLOSED CELL FOAM PAD
  • 19. WHAT YOU NEED TO KNOW ABOUT THE INFILL What does the infill actually do? • Infill supports the blades and keeps them upright • Adds additional weight to the area and prevents the area from moving • Allows for water to percolate through the material evenly •Adds additional softness and increases the ability to meet all CSA fall height requirements
  • 20. Cryogenic rubber is frozen in liquid nitrogen first, then shattered through a CRYOGENIC RUBBER cracker mill while a large magnet removes all metals and fibers. The shape of rubber is jagged allowing the rubber to stay in place like aggregate. The freezing process changes the properties of the rubber. The rubber cells are closed and does not absorb, decay or change shape. Properly installed it will have no break in period and no splash effect. Here’s a close-up look at cryogenic rubber granules. Note the angular shape, and how similar in appearance they are to crushed stone:
  • 21. THERE ARE 2 BASIC TYPES OF FIBER AND EACH IS MANUFACTURED IN AN ENTIRELY DIFFERENT WAY: MONOFILAMENT FIBER FILM-BASED FIBER often called SLIT-FILM fiber or FIBRILLATED fiber.
  • 22. (We'll note in passing that a “fibril” is a thin fiber, and to “fibrillate” something means to split it into many thin fibers. The result of the manufacturing process is SLIT FILM the creation of “fibrillated” fiber.) Imagine that the roll is pulled through a machine which cuts the film into narrow strips (think of the end result as old style magnetic recording tape). Imagine further that each one of these individual strips is then pulled through another machine with sharp blades, which cut slits of a certain length in each strip. What you end up with is a length of fiber which when pulled apart sideways reveals a honeycomb pattern. An early generation of the product reveals a honeycomb pattern which looks like this (right):
  • 23. Some slit-film products of more recent design have proven to be more durable and less resistant to splitting, partly because of the chemistry of the fiber, but also because of a change in size of the cells in honeycomb. With fewer cells in the honeycomb and wider walls, the fiber is much more resilient. Here’s a picture of the newer generation film- based fiber, with fewer slits, fewer “cells” in the honeycomb.
  • 24. MONOFILAMENT FIBER A modern monofilament fiber has some advantages: Due to the fact that there is no honeycomb that can break down over time, the fiber has the appearance of natural grass from the very beginning. We’ll also see in a moment that a monofilament blade can also be more child and pet friendly while having a much softer feel as well. Different ways of manufacturing a monofilament blade: The equipment is entirely different from that used to manufacture slit-film fiber. You can’t use the same machinery to manufacture slit-film fiber one day and monofilament the next. Monofilament is created through an extrusion process, which forces the semi-solid polyethylene material through small holes in a spinneret. The final product has the same shape as the hole through which the material was forced.
  • 25. This fiber doesn't split, it's non- abrasive, and it's durable, but even so, relative to the best film-based products, it still tends to flatten out with heavy use, although not as much as other monofilament. The durability of the fiber has been shown in testing. AGLgrass uses 52 oz. per square yard to ensure lushness and overall durability and performance.
  • 26. Here is an extreme close up And here is the same product of the fiber when new: after 5 years of simulated use: You’ll notice that there’s no evidence of serious splitting or wear of any kind.
  • 27. WHAT YOU NEED TO KNOW ABOUT BACKINGS There are 2 backings: • PRIMARY BACKING • • SECONDARY BACKING •
  • 28. There are two important issues—the design of each layer and what materials the layers are made of. The primary backing in some turf products is not much different from that found in the carpet in your living room. These backings are typically made of polypropylene, a material which easily expands and contracts with changes in temperature. Now that’s not a problem in your home because the temperature there is fairly constant. But it can be a major problem outdoors and with changes in the seasons. For artificial grass applications, backings with a high percentage of polyester (which is resistant to expansion and contraction) are the much better choice.
  • 29. Let’s have a look at an excellent three-layer primary backing, specifically designed to stand up to the forces encountered in athletic competition on an artificial grass surface. GRASS FIBERS WOVEN LAYER FIBER LAYER MECHANICAL BONDING LAYER
  • 30. The top woven layer with a checkerboard-like pattern provides dimensional stability in latitudinal and longitudinal directions, and because the fibers run continuously, you have excellent protection against flexing and impacts. Beneath the top layer is a layer made of strands of fiber oriented in random directions. This layer provides strength in all directions and resists the shearing forces imposed by pets and play. The bottom layer is made of a kind of a fuzzy, fleece-like material. Its sole purpose is to ensure better adhesion of the polyurethane that forms the secondary backing.
  • 31. THE SECONDARY BACKING Once the rolls of grass are tufted, the rolls move through a coating facility which applies the secondary backing. The rolls are turned upside down so that the fuzzy, fleece layer in our example faces up and the rolls are fed through a machine which slathers a semi-liquid polyurethane goo over the entire surface. The rolls are then fed through a series of ovens, where the high temperatures speed up the curing of the polyurethane. After the cure is complete, 1/4” holes are punched at regular intervals to facilitate drainage once the rolls are in place on a area.
  • 32. Viewed from the secondary backing side, here's what the finished product looks like once the polyurethane has hardened and turned shiny: There are variations in the process. In some cases, latex is used rather than polyurethane. Latex, however, is water-soluble, so a latex backing outdoors will deteriorate over time
  • 33. TUFT BIND Another thing the secondary backing should do is to ensure “tuft bind”. The hardened polyurethane “glues” the individual fibers in place, and tuft bind testing determines how much force is required to pull a fiber out of the backing. It's measured in foot/pounds, and the higher the number (the more force required), the less likely you're going to have a field which, so to speak, has its "hair falling out."
  • 34. A final note about the secondary backing: The weight of this backing can be very misleading because it's possible to add a large quantity of fillers (calcium carbonate) to the polyurethane “stew.” The fillers, while adding to the weight, do nothing to ensure tuft bind or dimensional stability
  • 35. CLOSED CELL FOAM Closed cell foam pad are used beneath the Artificial grass system to enhance the ability PAD to meet the critical fall height requirements. AGLgrass uses a 2” closed cell foam pad to meet a fall height requirement of up to 8' , and a 4” closed cell foam pad to meet up to a 12' fall height requirement. The closed cell foam pad also helps increase the drainage capabilities of the area. The drainage rate is 20” per hour for the total artificial grass system.
  • 36. AGLgrass looks forward to putting the “PLAY” into your Playground. Please feel free to contact us or visit our showroom at: 1040 South Service rd. Unit #4 Stoney Creek, ON, Canada L8E 6G3 905-643-5000 www.aglgrass.com