The document describes ThermaQ, an advanced far-infrared heating system. It is made of a flame-retardant base film coated with carbon heating elements and laminated with PET film. Unlike normal heaters, it emits far-infrared heat uniformly from the entire film surface for health benefits. The exterior material is also waterproofed for semi-permanent wall, ceiling or floor installation. It has advantages like no heat loss, maintaining temperature easily with a controller, and even heat distribution over a larger area than conventional heaters. The document provides details on its components, manufacturing, safety features, durability testing, models available, and specifications.
2. ®
ThermaQ Heating System
ThermaQ heating system is the most advanced far-infrared
planar heating element made of insulated and flame-retardant
base film applied with carbon heating element, thin-coated with
active carbon, absorbent for contaminants and laminated with
PET film after making electrodes with copper bus bar.
Unlike a normal heater, the carbon heating element applied all
over the film emits far infrared radiant heat good for the health
uniformly so that you can feel warmth like sunlight.
Since the exterior material for film heater is a special polyester
fabrics with a special waterproofing treatment not to contact the
air, it is a future-oriented heater for wall, ceiling or floor heating
which can be used almost semi-permanently.
The performance of heating system depends on dispersion
technology of nano particles by adhesion and resistance of
carbon particles, silver particles and others.
3. ® The Advantages of Planar Heating Element
The planar heating element emits a radiant heat generated from electric energy
conducted and absorbed by wide surface of thin film itself; i.e. a directly and
momentarily transferred heating method without process of convective or conductive
heat transfer,
No loss of heat,
Time not required for maintaining heating
Obtaining Desirable temperature through a digital temperature
controller
Heating surface area is 5 to 10 times bigger than by conventional
heaters, as a result the heat distributes evenly in all directions
Simplicity in installation
Low load on the building
Easiness in maintenance
4. ®
Structure
Structure
ThermaQ Heating System is
produced by accurate (under 1 micron)
printing technology by coating carbon on
PET film to radiate heat.
The film is so strong that you can not
cut it without scissors because the
material was heat-treated over 150℃
Safeness
Steady temperature range and
resistance variation
• Coating high density carbon particle
• Cutting edge doping technology for
uniformly printed surface
• Continuous development of special
equipment for heating system
• World class film with the character of
insulation and anti-flame
• Preventing spark on carbon surface by
specialized design
• Special waterproof treatment
• Laminated insulation film
7. ®
ThermaQ Heating Component Characteristics
2. Silver Paste, Conduction part
of ThermaQ Heating System
Silver paste, a conductive pasting
material, is a low temperature
type of conductive paste applied
to planar heating element, which
has excellent property for screen
printing, high conductivity,
excellent flexibility and excellent
adhesion to P.E.T with Laminex.
Test of resistance results in less
than 0.1Ω.
◈ If resistance of silver paste, the planar heating element, is high, it
may cause sparks and problem in safety. The lower resistance of
conductor , the higher electrical efficiency.
8. ®
ThermaQ Heating Component Characteristics
3. P.E.T (polyethylene terephthalate) material for ThermaQ Heating System
Characteristics of P.E.T Film
Excellent electric or electro thermal wire widely used as an
electric insulation for power generator, transformer, etc.
Applied to heat sensitive areas such as film, coating, etc
because of its low thermal shrinkage (Shrinkage rate +/-2% at
placement for 20 minutes at 150℃)
High strength and elasticity
Excellent durability against chemical reaction
UV-protective effect
Little ingredients hazardous to environment at incineration
Required property of PET for heating :
Adhesion, Insulation and flame-retardancy, No shrinkage
9. ®
ThermaQ Heating Component Characteristics
4. BASE FILM for electric insulation of ThermaQ Heating System
Film material for ThermaQ is a product with high turbidity excellent in insulation.
UL flame
retardant
certificate
Color
Price
Printing,
engraving, label
No data
None
Transparent
Low
DISPLAY
Display
Diffusion plate
No data
None
Transparent
Low
Electric &
electronic use
Polyester
Film
Application cat.
Breakdown
voltage
Graphic
Item
Detailed
application
Covering wire
Insulation, Fire
proof
125 17Kv
188 19Kv
VTM - 2
Increase of
insulation chip
Milky (Semitransparent)
High
5. E.V.A, E.E.A, heat resistant adhesives for ThermaQ Heating System
Adhesives for laminating in process of manufacturing heating film are mainly applied with E.V.A
(Ethylene-vinylacetate) and E.E.A (Ethylene-Ethylacylate).
Adhesion of laminating part is very important for heating film to prevent from moisture
penetration, thermal resistance and formation of air layer in the film.
10. ®
Durability TEST for ThermaQ Heating System
Test 1. Durability test against over voltage and overheating
Durability test by applying 480V (23 times higher than designed power consumption)
for about 30 minute to ThermaQ Heating
ThermaQ
Applying the film heater for
high heat
After 10 minutes
Film surface temperature
148.9℃, Beginning
transformation of film and
generation of bubble
After 17 minutes
Film surface temperature
165.5℃, Fine wrinkles
occurring and spreading on
film surface
After 23 minutes
Film surface temperature
171.1℃, Film beginning to
be shrunken
11. Durability TEST for ThermaQ Heating Film (Ⅱ)
Operate ThermaQ Heating elements for 20
minutes and keep film surface temperature
40.5℃, and then turn off power and cool the film
rapidly up to film surface temperature 0℃.
Repeat the same procedure for 24 hours and
then check cracks on the surface of carbon
heating element.
Amperage
®
The test results show that ThermaQ Heating System
can be used after 10 years use without any problem in
durability.
Year
12. ®
Kind of Heating elements and specifications
Width
Power
Consumption
Caloric Value
Temperature
050-110W
50cm
110wh/m
95Kcal/h
50-60
080-180W
80cm
180wh/m
155Kcal/h
50-60
100cm
220wh/m
190Kcal/h
50-60
Model no.
0100-220W
Network Voltage
220V ,50 HZ
Far Infrared Ray:
90,4%
Waves Length
5 – 20 µm