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Heat Exchanger Technology, LLC Cooling Viscous Fluids with Forced Convective Heat Transfer using fin tubes April 2010
Heat Exchanger Technology, LLC AGENDA ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Heat Exchanger Technology, LLC Viscous Fluids Definition of Viscosity Viscosity: The tangential force required to move one horizontal plane with respect to the other  at one unit velocity when maintained a unit distance apart by the fluid   The sheering stress between layers of a non-turbulent fluid moving in straight parallel lines can be defined as: Newton’s Law of Friction
Heat Exchanger Technology, LLC Viscous Fluids Definition of Laminar Laminar flow generally happens when dealing with small pipes and low flow velocities. Laminar flow can be regarded as a series of liquid cylinders in the pipe, where the innermost parts flow the fastest, and the cylinder touching the pipe isn't moving at all.  The Reynolds number is important in analyzing any type of flow when there is substantial velocity gradient (i.e. shear.) It indicates the relative significance of the viscous effect  compared to the inertia effect. The Reynolds number is proportional to  inertial force   divided by  viscous force . The flow is laminar  when  Re < 2300   transient  when  2300 < Re < 4000   turbulent  when  4000 < Re
Heat Exchanger Technology, LLC ,[object Object],[object Object],[object Object],[object Object],Technology as of March 2010
Heat Exchanger Technology, LLC ,[object Object],[object Object],[object Object],[object Object],History as of March 2010
Heat Exchanger Technology, LLC Testing Process Precision: Temperature +/- .1F  Pressure  2%  Flow 1%  Regression Error .02%
Heat Exchanger Technology, LLC Test Results for Spiral Turbulator for a 1” tube ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Heat Exchanger Technology, LLC Improvement on Prior Art Hypothesis ,[object Object],Support for Hypothesis ,[object Object],[object Object],[object Object],Argument against Hypothesis ,[object Object]
Heat Exchanger Technology, LLC Examples of Prior Art
Heat Exchanger Technology, LLC Improvement on Prior Art Test Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Heat Exchanger Technology, LLC Improvement on Prior Art Test Results Modified Ribbon Wire Spring Ribbon Film Coefficient Pressure Drop Thermal Efficiency
Heat Exchanger Technology, LLC Improvement on Prior Art Conclusions ,[object Object],[object Object],[object Object],[object Object]
Heat Exchanger Technology, LLC Technology after March 2010 Patent Pending TM
Heat Exchanger Technology, LLC Patent Status TM ,[object Object],[object Object],[object Object],[object Object]
Heat Exchanger Technology, LLC Test Results TM U  (btu/hr-sq ft-F) 1906  Twisted Ribbon Change Low Flow 35-40 84-96 140% Medium Flow 42-46 101-112 141% High Flow 46-52 114-118 148%
Heat Exchanger Technology, LLC Design Benefits TM 1906 Twisted ribbon  12 x .16 = 1.92sq.ft BTS 2010 SpiralX  4 x .26 = 1.04sq. ft BTS 1906 Twisted ribbon  8 x .26 = 2.08sq. ft BTS
Heat Exchanger Technology, LLC Rating Benefits TM Traditional 1906 Design Number of Passes
Heat Exchanger Technology, LLC Rating Benefits TM SpiralX 2010 Design Pitch/diameter
Heat Exchanger Technology, LLC Consumer Benefits TM Up to 50% less foot print Up to 50% less energy required Greater than 50% less noise pollution SpiralX are removable Minimum Fouling Can be changed for changing conditons
Heat Exchanger Technology, LLC Going Forward TM Continue to collect data for Viscous Fluids Develop data for 5/8” and ¾” tubes Develop SpiralX for low pressure air Develop SpiralX for Natural Gas Services
Heat Exchanger Technology, LLC TM Questions

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Spiralx Internet

  • 1. Heat Exchanger Technology, LLC Cooling Viscous Fluids with Forced Convective Heat Transfer using fin tubes April 2010
  • 2.
  • 3. Heat Exchanger Technology, LLC Viscous Fluids Definition of Viscosity Viscosity: The tangential force required to move one horizontal plane with respect to the other at one unit velocity when maintained a unit distance apart by the fluid The sheering stress between layers of a non-turbulent fluid moving in straight parallel lines can be defined as: Newton’s Law of Friction
  • 4. Heat Exchanger Technology, LLC Viscous Fluids Definition of Laminar Laminar flow generally happens when dealing with small pipes and low flow velocities. Laminar flow can be regarded as a series of liquid cylinders in the pipe, where the innermost parts flow the fastest, and the cylinder touching the pipe isn't moving at all. The Reynolds number is important in analyzing any type of flow when there is substantial velocity gradient (i.e. shear.) It indicates the relative significance of the viscous effect compared to the inertia effect. The Reynolds number is proportional to inertial force divided by viscous force . The flow is laminar when Re < 2300 transient when 2300 < Re < 4000 turbulent when 4000 < Re
  • 5.
  • 6.
  • 7. Heat Exchanger Technology, LLC Testing Process Precision: Temperature +/- .1F Pressure 2% Flow 1% Regression Error .02%
  • 8.
  • 9.
  • 10. Heat Exchanger Technology, LLC Examples of Prior Art
  • 11.
  • 12. Heat Exchanger Technology, LLC Improvement on Prior Art Test Results Modified Ribbon Wire Spring Ribbon Film Coefficient Pressure Drop Thermal Efficiency
  • 13.
  • 14. Heat Exchanger Technology, LLC Technology after March 2010 Patent Pending TM
  • 15.
  • 16. Heat Exchanger Technology, LLC Test Results TM U (btu/hr-sq ft-F) 1906 Twisted Ribbon Change Low Flow 35-40 84-96 140% Medium Flow 42-46 101-112 141% High Flow 46-52 114-118 148%
  • 17. Heat Exchanger Technology, LLC Design Benefits TM 1906 Twisted ribbon 12 x .16 = 1.92sq.ft BTS 2010 SpiralX 4 x .26 = 1.04sq. ft BTS 1906 Twisted ribbon 8 x .26 = 2.08sq. ft BTS
  • 18. Heat Exchanger Technology, LLC Rating Benefits TM Traditional 1906 Design Number of Passes
  • 19. Heat Exchanger Technology, LLC Rating Benefits TM SpiralX 2010 Design Pitch/diameter
  • 20. Heat Exchanger Technology, LLC Consumer Benefits TM Up to 50% less foot print Up to 50% less energy required Greater than 50% less noise pollution SpiralX are removable Minimum Fouling Can be changed for changing conditons
  • 21. Heat Exchanger Technology, LLC Going Forward TM Continue to collect data for Viscous Fluids Develop data for 5/8” and ¾” tubes Develop SpiralX for low pressure air Develop SpiralX for Natural Gas Services
  • 22. Heat Exchanger Technology, LLC TM Questions