CLFR Solar Thermal 2 MW, Noan Sard, Udon Thani, Thailand. Operate in Full Solar Mode for 24 hrs with Gasifier Backup

1. Compact Linear Fresnel Reflector
Power Plant 1 MW
On
Pure Solar Mode 24 hours
Operation
for
Soft Land, Medium Insolation
By and Humid Country
Solar Space Frame Industrial Co., Ltd.
Bangkok, Thailand
February 8, 2555

2. Intro
In CSP technology such as Trough, Compact Linear Fresnel Receiver,
Solar Tower, Solar Dish Stirling, etc required large area as shading effect. It
needs high insolation such as 1,000 W/m2 min. It is not suitable to operate
in humid and medium insolation such as 500 W/m2. As the structure so long
it needs good foundation in Soft-land area. It uses high power for tracking
as the system has no sound weight balanced. CSP had high thermal losses
due to long receiver tubes, long deliver fluid tubes, high temperature
thermal storage, and high working temperature. It required very good
thermal insulation. Once the structure to long it cannot prevented from
twisting so the structure will be large and heavy.
The turbine required high pressure, temperature, and dry steam quality.
Also generator required synchronous system when connected to grid. It is
not Easy to transport and assembly. As high technology the operation and
maintenance costs will be high. The material is not easy to find as the
system use high temperature. We expect the cost of CSP should below 90
THB/W, 3.0 US$/W, or 2.1 EURO/W when compare to solar cell. The Solar
Thermal Dish Steam Turbine with Induction Motor Farm may solve these
problems and make it possible for commercial.

3. Compact Linear Fresnel Reflector

4. WORLD
Future Solar Thermal
SOLAR THERMAL 30% Power Generation Capacity
700 0C 70 BAR USA 20,000 MW
CHINA 20,000 MW
LIGNITE POWER PLANT 70% INDIA 20,000 MW
THAILAND
Expected Solar Thermal
SOLAR THERMAL 75%
180 0C 15 BAR Power Generation
Capacity in 2020
3,500 MW
BIOMASS 25%
35,000 MTHB/Yr Savings
World Sustainable Energy Solution

5. Develop and deploy solar energy technology to serve
our customers’ who need special design for medium
insolation, soft-land, and humid countries. For global
electricity and thermal energy needs in a dependable,
market-competitive and environmentally responsible
manner.
Our Mission

6.  Offer comprehensive and fully integrated CSP solutions
 Lowest cost and most land-efficient CSP technology
 Solar steam generators offer turnkey solar solutions, including
power block and balance of plant
 High-volume manufacturing and installation, scalable and
modular
 Support services in project development and EPC
 Life-cycle services for long-term operations and maintenance
 Easy to operate and maintenance
 Low operation and maintenance cost
 Operate from medium to high insolation
 Molten salt storage
 Direct Steam at saturation or superheat temperature
 Low tracking power
 Light weight structure but heavy duty
 Structure prepare for earthquake, and high wind
 High efficiency receiver
 Back up by biomass, biogas, LPG, CNG, Hydrogen (Water)
 Could operate 24/7 min 300 days/year
 Provide breakthrough innovation to lower our customers’ cost of
energy
 Design for monsoon climate insolation 500 – 1,000 w/m2 and soft-
land country
Comprehensive Solar Solutions

8.  Compact Linear Fresnel Reflector (CLFR)
 Arrays of optically-shaped reflector mirrors
 Concentrate over 50 “suns” of energy
 Boiler tubes generate high pressure
saturated and/or superheated steam
CLFR Technology

9. Steam (Saturated or Superheated)
Standalone Solar & Solar Solar Steam Augmentation Industrial Processing
Hybrid Power Plants
Customers
• Utilities • Utilities • Enhanced oil recovery & refining
• IPPs • IPPs • Mining
• Chemical processing & refining
• Food processing
• Desalination, Absorption Chiller
Applications and Markets

10.  Solar Steam Generators (SSGs) use Concentrated Solar Power
(CSP) to drive screw steam turbines or provide process steam
 SSG could have dimension upto 365 m (1200’) long, 18 m
(60’) high, 36 m (120’) wide depend on power produced
 SSG can produce up to 10,000 kg/hr (22,000 lbs/hr) of
saturated or superheated steam
 Solar boiler, ASME S-Stamp qualify.
 SSG will not overheat, even with coincident failure of offsite
power (feed water and reflector drive) and backup power
(reflector drive) at solar noon on the summer solstice
 Durable designs of standard materials can be erected rapidly
and deployed at scale
 IBC/UBC structural design for Seismic Zone 4 and 145 km/hr
(90 mph) wind speed
Key Product Attributes

11.  ASME “S” Stamp Solar boiler standard
 ASME Boiler & Pressure Vessel Code
 Section I, 2007 Edition, 2008a Addenda
 ASME B31.1 Power Piping Code
 2007 Edition, 2008a Addenda
 Structural Codes
 Uniform building code
 International building code
 Authorized Inspector
Standard Code and Design

12.  Most land-efficient solar technology,
lowest cost CSP technology
 Lower land and grading costs and
ongoing O&M costs, less time-intensive
permitting
 Easier access to contiguous, flat land, can
be built on sloping sites (<3% grade)
 Reduced environmental impact (no oil
containments), lower view shed impact
 Easy to erection, operation and
maintenance, less time-intensive
permitting
 Scalable by adding solar steam
generators, greater ability to site at
existing power plants and industrial sites
CSP Reference Plant @ 24 hrs Crystalline 84 Rais
Pure Solar Mode @ 550 w/m2 Thin Film 126 Rais
Solar Trough 64 Rais
1 MW = 67,200 Sqm = 42 Rai CLFR 42 Rais
= 6.72 Hectares Solar Tower 84 Rais
CLFR Advantages

13.  SSG is the building block
 Each SSG contains one receiver with boiler tubes
 Receiver heated by reflector rows in segments
 Segments comprised of factory assembled reflectors and drives
 Modular System 250 kW, 1MW, 5MW, 10 MW
 Scalable 1MW, 5MW, 25 MW, 50 MW
Modular, Scalable and Deployment

14. Field Assembly

15.  Rapid field erection
 Minimal grading required (3% grade acceptable)
 Simple foundations
 Steel Truss Structural
 Receiver (boiler tube and housing) assembled on ground, hoisted,
hydrostatically tested and stamped
 Assemble reflectors on beams and connect drive
Fast Erection

16. Steam Test
Out of Focus
Aug 25/2011 Cloudy
Row No. 11.30
1 95 109 104
2 130 131 130
3 160 160 160
4 190 191 190
Row No. 13.30
1 135 135 140
2 151 150 155
3 165 165 163
4 173 175 172
Infocus
Oct 4, 2011 11:45-12:00 Cloudy
Row No. Zone1 Zone2 Zone3
1 150 180 190
2 170 210 210
3 210 270 300
4 290 350 380

17.  Boiler Trips rotate reflected light away from receiver
 High exit pressure
 High exit temperature
 UPS back-up for reflector drive power
 Passive thermal protection protects against
concurrent loss of
 Feed water
 AC mains
 UPS backup
 Worst Case
 Summer Solstice Solar Noon
 Boiler is completely hot and dry
Safety

18.  Simple, reliable, robust
 Design for medium
insolation, soft-land, and
humid countries
 Saturated or Superheated
steam at pressure and
temperatures that
customers want
 High-volume manufacturing
and installation, scalable
and modular
 ASME Section I design
 Commitment to customers
world-wide
 Lowest cost, most land-
efficient CSP technology
Summary

19. Efficiency %
Reflector 93
Receiver 80
Thermal Storage 85
Steam Engine 30
Condenser 85
Generator 85
Thermal to Electrical 15
Efficiency

20. • Delta Truss
• Software Analysis
- Linear First Order
- Linear Second Order
- Non-linear First Order
- Non-linear Second Order
- Dynamic Harmonic
- Dynamic Seismic
- Dynamic Modal
- Bucking
- Stiffness
- Own weight
- Shell Stress
- Torsion
- Thermal expansion
- Moment
• Antirust treatment
• Easy to transport and
erection
Structure Design

23. Solar Space Frame
Linear Receiver
 CSP Type
 Low Thermal Loss
 Reliability
 Scalability
 Operability
 High Shock Load Resist
 HTF as Working Fluid
 Triple Layer Insulator
Linear Receiver

24. Solar Linear Receiver Specification
Surface Emittance ε 0.03
Surface Absorption αr 0.87
Specular Reflectance ρ 0.95
Transmittance of Glass Cover τg 0.90
Max. Temperature C 600
Max. Working Pressure PSI 400
Insulation Thermal W/mK 0.05
Conductivity
Min. Direct Insolation 400 W/m2
Max. Direct Insolation 1,100 W/m2
Max. Wind Speed 160 Km/hr
Overall Efficiency 80 %

25. Descriptions MTHB
Foundation 3.00
Steel Column 5.00
Reflector Support and Mirror 55.00
Low Pressure Steam Engine 250 k x 4 20.00
1 MW XFUR with Controller 3.00
Solar Receiver 6.00
Solar Tracking 5.00
Thermal Storage + Backup Burner 90.00
Accessories 15.00
Sub Total 202.00
VAT 14.14
Total 216.14
Cost for 1 MW Pure Solar Mode 24 hrs

26. Compact Linear Fresnel Reflector

27. Steam Output 400 PSI 450 C

28. Solar Steam Performance @ 0.25 MWhr
 Performance
Temperature Up to 750 F (180 C)
Up to 900 F (200 C)
 Constructability
 Reliability
Pressure Up to 150 PSIa (10 BARa)
Up to 230 PSIa (16 BARa)  Scalability
Annual Energy per 1,800 MWh
 Operability
10.5 Rais (16,800 Sq.m)
 System Efficiency 15 %
 1,800 MWhr/300 = 6 MWhr/day = 1 MW for 6 hr
 16,800 m2 @ 0.55 kW/m2 = 9.24 MWhrThermal = 0.92 MWhrelectric
 Equivalent to 6 MW/day This could produce 250 kWhr for 24 hrs
 Back Up fuel 5 - 25 % used to maintain the stability of the
power plant
Performance @ 550 W/m2
Pure Solar Mode 24 hrs

29. Prototype Steam Engine Tested

30. Control Panel

31. TASCO Transformer
 CSP Type
 Low Loss
 Reliability
 Scalability
 Operability
 High Shock Load Resist
Power Transformer for CSP

32. Solar Space Frame
Dual Phase Thermal Storage
 CSP Type
 Low Thermal Loss
 Reliability
 Scalability
 Operability
 High Shock Load Resist
 HTF as Working Fluid
 Molten Salt + Graphite for Thermal Storage
 Integrated Back up Burner
 Integrated Steam Boiler
 Triple Layer Insulator
Dual Phase Thermal Storage

33. Heat Transfer Fluid

34. Thermal Salt with Graphite

35. Solar Space Frame
High Efficiency Steam Engine
 CSP Type
 Low Friction
 Reliability
 Scalability
 Operability
 High Shock Load Resist
 Low Maintenance Cost
 Easy to Maintenance
 High Efficiency
High Efficiency Steam Engine

36. High Efficiency Steam Engine
Specification
Bore 8 In
Stroke 8.5 in
Action Single
No of Cylinder 4
Working Pressure 150 PSI
Steam Consumption 3,500 Kg/hr
Power 380 HP
280 kW
Induction Motor 250 kW
RPM 1,000
Frequency 50 Hz
Carnot Efficiency 30 %

37. Induction Motor with Screw Turbine

38. ABB Induction Motor

39. Mitsubishi Air Circuit Breaker

40. CLFR Solar Thermal Power Plant
2 MW Pure Solar Mode 24 hrs
with Gassifier Back Up
Noan Sard, Udon Thani, Bangkok, Thailand