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AMALAN KEJURUTERAAN 2
 BDU28001

                                  Group Members:
                                  Amal Iqmal (AD110189)
                                  Fhaiz       (AD110030)
                                  Nik         (AD110140)
                                  Fazle       (AD110201)
Lectures:-                        Zahin       (AD110210)
En. Qamarul Ezani Bin Kamarudin   Irfan       (AD110169)
En. Mohd Fikri Bin Mohd Masrom
 Before any engine is shipped to the user, the
  manufacturer or overhaul facility has test-run the engine
  in a test cell to ensure quality control.
 Ground operation, or testing of an engine may also be
  performed in the mobile engine test unit (METU).
 Test-cell instrumentation usually includes temperature
  and pressure gages to monitor engine performance.
 To compare the performance of similar engines on
  different days, under different atmospheric conditions, a
  given engine's performance must be corrected to the
  standard day condition of 29.92 inches of mercury and 59
  F.
   During testing, any problem that would limit the engine's
    performance, such as exhaust gas temperature, torque,
    fuel flow, or maximum speed, is corrected.
Exhaust danger area
 Ground Testing is intended to give an engine
 a thorough test for mechanical soundness
 and for correct indications of operating
 parameters.

 Toavoid repeating the instructions, the
 following checks are based on reversing
 engines which utilize the fuel cut-off lever as
 means of controlling starting and shutdown.
 On non-reversing engines this is
  accomplished by the initial movement of the
  power control ever to the IDLE detent.

 In cases of conflict between the instructions
  in this manual and those in the applicable
  aircraft manual, the latter will apply.

 To eliminate unnecessary ground running,
  ground testing is divided into ground test
  procedures o checks, as follows:
NOTE: Although Procedures for ground
testing are described herein, the
appropriate air frame manufacturer’s
manual must be consulted for detailed
procedures, curve so tables required to
carry out the tests.
Check No.1 Prestart




Check No.6 Engine                         Check No.2 Engine
    Shutdown                                    Start




   Check No.5                             Check No.3 Setting
  Acceleration                              Maximum Gas
Check/Adjustment                           Generator Speed




                    Check No.4 Engine
                     Performance And
                     Data Plate Speed
There are three categories of storage, that is:
 Flyable storage.
 Temporary storage.
 Extended storage.


* The decision as to which category of storage is to be
  used depends upon the length of time the engine will
  be inactive.
 An engine that will not be operated for a period of
  at least 72 hours, or more than 14 days, must be
  preserved and maintained with all components
  and systems in an operable condition.
 On the third day, the engine must be run-up or
  motored with the starter.
 An engine that will not be operated for over 14 days,
  but less than 45 days, must be placed in temporary
  storage.
 Engines normally falling in this category are those
  undergoing minor repair or modification which
  requires idleness for a period not to exceed 45 days.
 An engine that will be inactive for more than 45
  days, but not exceeding 180 days, must be
  preserved and maintained in extended storage.
 Usually, this includes those engines undergoing
  major repair or modification, or any other
  circumstance that would warrant idleness for 45 to
  180 days.
 All preservation procedures require that any
  accumulation of dirt be removed from the engine with dry
  cleaning solvent.
 Under usual conditions, it will not be necessary to clean
  the entire external surface of the engine.
 If necessary, perspiration residues can be removed from
  close tolerance bare metal surfaces by wiping with a
  clean cloth dampened in fingerprint remover before
  cleaning with solvent.
 To prevent oil contamination, never mix synthetic-
  base oils with mineral-base oils.
 Synthetic-base lubricating oil is required for the
  engine. Only a synthetic-base corrosion
  preventive oil can be used to spray the
  compressor for corrosion prevention.
 http://www.globalsecurity.org/military/library/policy/army/a
  ccp/al0993/le4.htm
 http://www.scribd.com/doc/50812396/PT6-6-and-20-
  maint-manuals

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AMALAN KEJURUTERAAN 2 - ENGINE TESTING AND STORAGE PROCEDURES

  • 1. AMALAN KEJURUTERAAN 2 BDU28001 Group Members: Amal Iqmal (AD110189) Fhaiz (AD110030) Nik (AD110140) Fazle (AD110201) Lectures:- Zahin (AD110210) En. Qamarul Ezani Bin Kamarudin Irfan (AD110169) En. Mohd Fikri Bin Mohd Masrom
  • 2.
  • 3.  Before any engine is shipped to the user, the manufacturer or overhaul facility has test-run the engine in a test cell to ensure quality control.  Ground operation, or testing of an engine may also be performed in the mobile engine test unit (METU).
  • 4.  Test-cell instrumentation usually includes temperature and pressure gages to monitor engine performance.  To compare the performance of similar engines on different days, under different atmospheric conditions, a given engine's performance must be corrected to the standard day condition of 29.92 inches of mercury and 59 F.
  • 5. During testing, any problem that would limit the engine's performance, such as exhaust gas temperature, torque, fuel flow, or maximum speed, is corrected.
  • 7.  Ground Testing is intended to give an engine a thorough test for mechanical soundness and for correct indications of operating parameters.  Toavoid repeating the instructions, the following checks are based on reversing engines which utilize the fuel cut-off lever as means of controlling starting and shutdown.
  • 8.  On non-reversing engines this is accomplished by the initial movement of the power control ever to the IDLE detent.  In cases of conflict between the instructions in this manual and those in the applicable aircraft manual, the latter will apply.  To eliminate unnecessary ground running, ground testing is divided into ground test procedures o checks, as follows:
  • 9. NOTE: Although Procedures for ground testing are described herein, the appropriate air frame manufacturer’s manual must be consulted for detailed procedures, curve so tables required to carry out the tests.
  • 10. Check No.1 Prestart Check No.6 Engine Check No.2 Engine Shutdown Start Check No.5 Check No.3 Setting Acceleration Maximum Gas Check/Adjustment Generator Speed Check No.4 Engine Performance And Data Plate Speed
  • 11.
  • 12. There are three categories of storage, that is:  Flyable storage.  Temporary storage.  Extended storage. * The decision as to which category of storage is to be used depends upon the length of time the engine will be inactive.
  • 13.  An engine that will not be operated for a period of at least 72 hours, or more than 14 days, must be preserved and maintained with all components and systems in an operable condition.  On the third day, the engine must be run-up or motored with the starter.
  • 14.  An engine that will not be operated for over 14 days, but less than 45 days, must be placed in temporary storage.  Engines normally falling in this category are those undergoing minor repair or modification which requires idleness for a period not to exceed 45 days.
  • 15.  An engine that will be inactive for more than 45 days, but not exceeding 180 days, must be preserved and maintained in extended storage.  Usually, this includes those engines undergoing major repair or modification, or any other circumstance that would warrant idleness for 45 to 180 days.
  • 16.  All preservation procedures require that any accumulation of dirt be removed from the engine with dry cleaning solvent.  Under usual conditions, it will not be necessary to clean the entire external surface of the engine.  If necessary, perspiration residues can be removed from close tolerance bare metal surfaces by wiping with a clean cloth dampened in fingerprint remover before cleaning with solvent.
  • 17.  To prevent oil contamination, never mix synthetic- base oils with mineral-base oils.  Synthetic-base lubricating oil is required for the engine. Only a synthetic-base corrosion preventive oil can be used to spray the compressor for corrosion prevention.
  • 18.  http://www.globalsecurity.org/military/library/policy/army/a ccp/al0993/le4.htm  http://www.scribd.com/doc/50812396/PT6-6-and-20- maint-manuals

Notas del editor

  1. The test cell building is usually constructed of concrete and contains both the control room and engine room, although in some test cells only the control room is enclosed. A typical test cell and a control room are shown in figure 3.1. If an engine fails during a test run or does not perform to the standards set by the manufacturer, that engine and a specified number of previous engines are disassembled to check for faults.The mobile trailer unit contains engine testing equipment similar to that available in an engine test cell. The mobile unit increases engine availability by eliminating most of the need to return engines to an overhaul depot.
  2. The engine is run in the test cell with the same demands placed upon it as if it were installed in an aircraft. The performance of any engine is considerably influenced by changes in ambient temperature and pressure, because of the way these conditions affect the weight of the air entering the engine.During the initial run after assembly, or after extensive maintenance or overhaul, engine statistics are recorded on a test log. This log sheet remains with the engine historical records until such time as another data sheet is completed.
  3. In addition, oil temperature, bearing scavenge-oil temperature, seal leakage, and oil consumption must be within established limits. These tests are usually performed under other than standard day conditions, and data will then be computed to a standard day rating by using the charts and tables in the engine manual. This new information is entered on the engine test log sheet as shown in figure 3.2 and becomes a permanent part of the engine records.
  4. At Takeoff power settings the propeller may pick up and throw loose dirt, gravel, and other debris over a considerable distance. Precautionary measures must be taken during the ground running of turbine engines to avoid injury to personnel and damage to property o other aircraft. Occasionally During the starting of a turbine engine, excess fuel accumulates in the exhaust ducting and when ignited causes long flames to be blown from the exhaust nozzles. Personnel must ensure that the run up area is clear of inflammable materials and ground equipment.