Tooltech Global Engineering, is a decade old company. We offer complete solution capability for Mechanical Engineering from concept design to manufacturing, ranging from CAD modeling to FEA Simulation and Validation for Advanced Engineering Applications across industry verticals including: Industrial Engineering | Automotive | Aerospace | Ship Design

1. a new way of delivering
engineering solutions
General/Industrial Engineering Automotive Aerospace Ship Design/Marine Equipment
QMS – ISO 9001:2008
ISMS – ISO 27001:2005

2. About Us
 Tooltech, is a leading Remote Engineering Design and Simulation solutions provider.
 We offer end-to-end solution capability from concept design to product development, for
Advanced Engineering Applications, across various industry sectors like.
Automotive | General Engineering | Ship Design | Aerospace | Oil & Gas
 We seamlessly combine European Engineering maturity with Indian skills, to create a “Mix
Model”, which we have pioneered, to enhance customer’s competitiveness.
 Demonstrated competence in the set up, management and engineering deliverables for
‘Dedicated Client Centers’
 Multinational Engineering Resource Pool of over 200.

3. Delivery Solutions
Traditional – Local Model Tooltech’s New Ways Traditional Outsourcing
TT Europe
Client TT Europe
Client Client
TT Europe TT
TT India India
Local Model Mix Model Off-shore Model
Execution in Tooltech Europe Office Project leader at Client end / Tooltech Office Execution in low cost Delivery Centers
or Client Location Seamless Execution at Tooltech Europe &
India  Lowest operational costs
 Local engineering competence, Optimal Engineering Strategy as this model:  Shorter lead time
language, culture and client co-
ordination  Gives best price performance ratio  Business commitment
 Client has control over operations,  Lowers operational costs
intellectual property & data protection  Shortens lead time
 Gives clients complete control over operations

4. Cost Saving Potential in a Mixed Model Operation
Live Examples Captured
Team Member
Ratio
European: Indian
Average Cost
Leading European Upto 40% Cost &
Car Manufacturer Lead Time Saving in
the 3rd year of
operation
Leading European Heavy
Indian efficiency Equipment Manufacturer
Year 1 - 60 % | Year 2 – 80 % | Year 3 – 95 %

5. Capabilities in all Major Software
CAD
 AUTOCAD  NX CATIA V4
 MDT  SolidEdge  Pro-Engineer  Vertex G4  Tribon
 CATIA V5
 Inventor
 SolidWorks
CAE
Pre / Post-Processor Solvers CFD
 Hypermesh  Abaqus Pre- Processor:
 Ansa  LS-Dyna  Gambit
 Patran  Ansys
 FEMOD  Nastran Solver & Post-Processing
 ANSYS  Pamcrash  Fluent
 Animator  T-Grid

6. Assimilation of Knowledge Management Processes in
Project Management
Over the years, we have devised and implemented strong processes to maintain business
continuity and project delivery independent of people.
Project & Quality Management
Create WBS | Assign Task Schedule | Quality Plan
INITIATION Resource Plan | Knowledge assessment and acquisition
plan| Risk Mitigation Plan
Project Scope &Feasibility PLANNING
MONITOR &
EXECUTION CONTROL CLOSING
Detailed Execution Procedure Schedule Control | Know how up Capture lessons Learned
Train and Develop Project Team gradation Perform | Quality Control Update Knowledge Base
Document processes Maintain Competency
Concurrent Knowledge Management Process for enrichment and QMS – ISO 9001:2008
future use
Map Capture Organize Transfer Utilize

7. Data Handling, Security, & Isolation
License Servers IPSec VPN Router
Isolated Client
Router Network
Switch Workstations &
Desktop
Tooltech license Network ISMS – ISO
Switch –Application Server 27001:2005
–Dataserver
Router
Internal network
Speed1 Gbps
Access Denied
Internet Cloud – DATASERVER
Managed Switches Tooltech Network-
– Application Server
Sufficiency of network capacity is
– Domain Controller
Firewall monitored continuously to ensure
Workstations & Desktop
that delivery to the Client is
seamless
We use Safe Data Transfer protocols such as FTP, VPN, OFTP
Isolated Client Network - Tooltech has established a segregated and dedicated network for directly accessing the Client's
network thus ensuring data security network
Tooltech License Network - Used to share license for both Tooltech and Client network. The communication is one way

8. Case Studies by Vertical
In accordance with Non – disclosure and Confidentiality agreements,
certain Client names & confidential project information are omitted. All
names, information and diagrams that follow, are mentioned with prior
permission of the concerned Client.

9. Skill Matrix – Design
General Engineering
(DESIGN)
Material Handling Industrial & Paper &
Wood
Marine Civil Piping
& Heavy Process Tool Design
Equipments Machinery
Equipments Construction Design
Machinery
Material Handling Industrial &
Paper & Wood Marine Civil Piping
ACTIVITIES & Heavy Process
Machinery Equipments Construction Design
Machinery Equipments
Component Design      
Value Engineering / Design
     
Optimization
Manufacturing Feasibility
     
Study
Detailed Design      
Design Automation      
Reverse Engineering      
Design Data Porting      
Product Catalogue / Library      

10. Examples of CAD/Design Projects :
INDUSTRIAL & PROCESS EQUIPMENTS
PAPER & WOOD MACHINERY
 Design automation of slaker tank assembly  Design data porting of Wood chipper machinery
 Design data porting for:  Design automation of:
 Separators  Dewatering unit
 Double suction centrifugal pumps & accessories  Conventional sym roll
 Grinding machines  Panel board machineries like auxiliary wagon,
 Industrial washing machine belt conveyors etc
 Detailed design of:  Detailed design of Dryer & wire section units
 Crusher in swarf handling  Design data porting of Paper unwinder
 Hydra draw bench  Design modification & detailing of various
 Tank cell in floatation unit of mineral processing assemblies of chemical & mechanical pulp units
machinery (to ansi standard)  Detailed design & design automation of
 Reverse engineering & CFD analysis of Valve body Various units of plywood machinery layout
 Generate catalogue & e-library for Gas generators
 Re-engineering of:
 CO2 generating & extracting unit CIVIL CONSTRUCTION
 Raw-water filtration equipment  Detail design of:
 Concept & detail design of Tailing lines, Platforms,  Exterior sections (glass, aluminum) & glass
overflow pipe, Rack assembly for mining machinery panels for commercial buildings
 Trustle & structural members of material
handling system

11. Examples of Other CAD/Design Projects :
MATERIAL HANDLING & HEAVY MARINE EQUIPMENTS
MACHINERY  Design automation of Driveshaft.
 Design of Fork lift mechanisms  Concept design of Marine exhaust manifold using
 Detailed design of Truck trailers composites.
 Design automation of Conveyor belt idler rollers  Detailed design of:
 Design data porting & detail design of assembly  Offshore & Marine Cranes
fixtures of Locomotive couplers & accessories  Lift-Away Hatch covers
 Detailed design of Dairytainer  Winches
 Simplification for Belt conveyors, Screw  Design & strength analysis of Gear box
conveyors, Bin actuator, Hopper, Hopper scale  Concept design, design automation & detailed
 Detailed design & design standardization of design of Ramp way doors
Seed & grain crushing machinery  Design automation & detailed design of Quarter
 Detailed design of various units of Tunneling ramps & Folding ramps
 Generate 3d web library & lighter 3d models for
& Mining equipments
Gears & Engines
 Product catalogue images for truck mounted
 Generate catalogue & e-library for Mechanical &
Hydraulic platform Hydraulic fittings
AUTOMATION PIPING DESIGN
 Development of PLC ladder logic for Billet handling line  Reverse engineering of Hydraulic fittings adaptors
in LVL process for a global supplier of technology to  Detailed design of Hydraulic piping systems
wood products industry, using Omron Cx-Pogrammer

12. Skill Matrix: Analysis
General Engineering
(ANALYSIS)
Structural Strength / NVH / Acoustic Mold Flow
CFD Analysis
Durability Analysis Analysis Analysis
Structural Pre- Processing Processing /Solving Post-Processing
Strength Types Abaqus- FE Safe/ Hyper- Abaqus-
of Analysis Hypermesh ANSA Nastran Ansys Optistruct Ansys
Implicit FEMFAT works viewer
Linear Static         
Non-Linear
Static
        
Thermal
Analysis
        
Couple field
Analysis
     
Thermal -
Electrical      
Analysis
Parametric
Modeling

Durability
Analysis


13. Examples of Other CAE/Analysis Projects:
NVH ANALYSIS
 Frequency response analysis of Railway Bridge.
 Modal analysis of inlet manifold LINEAR & NON LINEAR ANALYSIS
 Non- Linear Fin Forming Process
IMPACT /DROP TEST ANALYSIS
 Parametric Modeling & Analysis using
 Drop test analysis of twin screws inside the pump
Ansys
chamber
 Ramp Door Stress Analysis
 Drop test of screw driver handle
 Optimization of Lift-away Hatch Covers
 Fin forming analysis
FATIGUE ANALYSIS
 Fatigue Analysis of Grinding mill/Ball mill as per BS
DYNAMIC ANALYSIS
7608
 Dynamic Analysis of Rear Bike Carrier
 Fatigue Analysis of Engine Assembly
THERMAL ANALYSIS
 Coupled Field Analysis of Hot Runner
 Thermal Analysis of Inlet Manifold

14. Automotive- Capabilities
•CAD •CAE
Durability
Interior & Exterior
 Concept
Pedestrian Safety
 Master sections Design & Analysis
Development
 Packaging
Strength & NVH
 A Class Surface Body Design
 Manufacturing Feasibility Crash Analysis
Digital Mock Ups
FE – Modeling (2D, 3D)
Detailed Design
Full Vehicle
Software Conversion Linear / Non Linear
Material Sub Level Systems
Reverse Engineering
Small / Large Interiors
Deformation
2D – 3D Modeling (Non-linear Geometry) Seatings
Series Development Implicit / Explicit Solving
Algorithm
Series Production
Supervision Tool Design
Manufacturing Material Handling
Engineering
S.P.M

15. Examples for Other CAD/CAE Projects
Automotive:
 Concept and Pre-Development of Instrument panel
 Concept Design and Prototypes of Door Panel
 Design and development of luggage compartment
 Concept Design for Underbody floors, heat isolation shields, sound isolation shields, wheel
house covers
 Concept for Bumper, sillbord, trim strip
 Concept Design of Floor, upper body, front end
 Concept design for doors, covering and openings.
 Crash Simulation for BIW and component level
 Pedestrian Safety-Head Impact and Lower Leg Impact
 NVH and Strength analysis for BIW and component level
 Strength analysis for Seat Belt Anchorage
 CFD Analyses of Engine Assembly
 Fatigue Analysis of Engine Assembly
 Powertrain and Transmission analysis

16. Skill Matrix – Marine Vertical
Marine Design
Special Vessels
Large Merchant Vessels Marine Equipments
(MSV, OSV, Fishing Vessels,
(Cruise, Ro-Ro, Ro-Pax) (Hatch cover, winches, Gearbox)
Semisubmersible conversion, FPSO)
Hull Outfitting Interior
Concept Design
Basic Design a a
Detail Design a a a
3D modeling a a a
Production Drawing a a a
Nesting a
Installation drawing a a a
Bill of Materials a a a
Software skills
a a a
(Tribon, Foran, CatiaV5, Autocad)
Legacy conversion a a a

17. Examples of Other CAD/CAE Projects
Marine:
 Detail Design of Hull and outfit
 Modeling, Fabrication Drawing, Nesting and Pre-Fab Drawings
 Detail design of ship interiors
 Detail Design and Modification of Hatch Covers
 Strength and Fatigue analysis of Hatch Covers
 3D Modeling of Gear box
 Analysis and Design optimization of reduction Gear box
 3D Modeling of Cranes
 Modeling & Manufacturing Drawings of Winch Assembly
 Fatigue Analysis of Cylinder Head
 Band Break Analysis of Winch Assembly
 Design Analysis of Turbine Hanger and Turbine Hanger Running Tool

18. Skill Matrix – Aerospace Vertical
Aerospace Design &
Engineering
Development & Testing &
Styling Interior Design CAE Fitment
Procurement Documentation
Development & Testing &
Styling Interior design CAE Fitment
Procurement Documentation
A class surfacing a
Concept Design a
Panel Upholstery a a a a
Interior accessories a a a a a a
Lighting & electrical a a a a
Manufacturing Feasibility study a a
Detailed design a a a
Manufacturing drawing creation a
Tolerance analysis a
Tooling development a
Service / Operator’s Manual a
Reverse Engineering a
Software porting a
Legacy conversion a

19. Example of Other CAD/CAE Projects
Aerospace:
 Design & Manufacture of a VVIP Military Helicopter Interior in compliance with FAR Part 29
 Static & Buckling Analysis of a Turbine Casing

20. Why Tooltech
3 Quick Ramp Up of Qualified Man Power Onsite & Offshore
2
Operational Mix Model for best Design: Cost Experience
1
End to End Solution for Design, Development & Productionization Programmes
 Complete Solutions (CAD, CAE, CAM)
 Indo – European collaboration
 Best price-performance ratio
 No compromise on quality
 Client driven customized delivery models

21. Our Global Locations
Tooltech Deutschland GmbH Tooltechsoft Sweden Tooltech Europe Oy
Frankfurter Ring 117, Filial Till Tooltech Global Spektri Duo, 3rd Floor
80807 München, Engineering Pvt. Ltd. Metsänneidonkuja 6,
Germany Plejadgatan 3, 02130 Espoo, Finland
Tel: +49 -89 3220 92 250 41757 Göteborg, Sweden Tel: +358 40 5631205
Fax: +49 -89 3220 92-25 Tel: +46 768814102 Email: samuli.eklund@tooltech.net
Email: axel.albrecht@tooltech.net Email: vs@tooltech.net
HEAD OFFICE
Tooltech Global Engineering Pvt. Ltd.
401 Beta 1, Gigaspace,
Viman Nagar, Pune 411 014, India
Tel: +91 -20 -30511200
Fax: +91 -20 -30511201
Email: aparna.bhave@tooltech.net
www.tooltech.net
Tooltech Global Engineering Pvt. Ltd. Tooltech Romania
2nd Floor C Block, Kushal Garden Arcade, Sos. Borsului nr. 20,
1A Peenya Industrial Area, IInd Phase, 410605 Oradea,
Bangalore 560 058, India Romania
Tel: +91-80-41256556 Tel: +40 -72 -8837788
Mob: +91 80888 86055 Email: info-romania@tooltech.net
Email: ac@tooltech.net