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HELICOPTER VIBRATION REDUCTION TECHNIQUES



                A SEMINAR REPORT
          Presented By: Haftamu Abraha

                   Feb. 2012
Agendas Covered
1. INTRODUCTION
      1.1 Background and Motivation
      1.2 Overview of helicopter vibration
      1.3 Objectives
2. LITERATURE REVIEW
     2.1 Loads acting on a Helicopter in flight
3. HELICOPTER VIBRATION REDUCTION METHODS
     3.1 Passive helicopter vibration reduction
       3.1.1 Blade design optimization
       3.1.2 Main Rotor Gearbox Mounting Systems
       3.1.3 Dynamic Response of the Fuselage
                                            2
Agendas ......... (Continued)
3.2. Active helicopter vibration reduction
     3.2.1 Higher harmonic control
     3.2.2 Individual blade control
     3.2.3 Active Control of Structural
  Response (ACSR)
3.3.Semi-active vibration reduction
  technology
  3.3.1 Overview of semi-active vibration
  reduction concept
                                        3
Agendas ..........(Continued)
      3.3.3 Helicopter vibration reduction
   using semi-active approach
     3.3.2 Comparison between active and
   semi-active concepts
4. CONCLUDING REMARKS




                                         4
CHAPTER 1


INTRODUCTION
  Helicopters play an essential role in
 today’s aviation with unique abilities
 to hover and take off/land vertically
  These capabilities enable helicopters to
 carry out many distinctive tasks in both
 civilian and military operations.
                                       5
Despite these attractive abilities,
helicopter trips are usually unpleasant
for passengers and crew because of
high vibration level in the cabin.
This vibration is also responsible for
      degradation in structural integrity
     as well as
      reduction in component fatigue life
                                     6
decrease the effectiveness of onboard
       avionics or computer systems that
       are critical for aircraft primary
       control, navigation, and weapon
       systems
 Consequently, significant efforts have
been dedicated over the last several
decades for developing strategies to
reduce helicopter vibration
                                        7
A review the various techniques used
by different helicopter companies to
control   helicopter   vibrations  is
presented here




                                 8
1.2 Overview of Helicopter Vibration
 Helicopter vibration generally originates from
 many sources; for example,
       transmission,
        engine, and
         tail rotor
 but most of the vibration comes primarily from
 the main rotor system, even with a perfectly
 tracked rotor.

                                           9
Figure 1.1 shows a typical vibration
profile of a helicopter, as a function of
cruise speeds,




severe vibration usually occurs in two distinct
flight conditions;
                                            10
low speed transition flight (generally
   during approach for landing) and
   high-speed flight.
the severe vibration level is primarily
due to
   impulsive loads induced by interactions
   between rotor blades
   and strong tip vortices dominating the
   rotor wake (Fig. 1.2)
   This condition is usually referred to as
   Blade Vortex Interaction (BVI)
                                             11
Figure 1.2: Blade Vortex Interaction (BVI) schematic

     In moderate-to-high speed cruise, the BVI-induced
    vibration is reduced since vortices are washed
    further downstream from the rotor blades, and the
    vibration is caused mainly by the unsteady
    aerodynamic environment in which the rotor blades
    are operating.
                                                       12
The control of vibration is important
    for four main reasons:

1. To improve crew efficiency, and hence safety of
   operation;
2. To improve comfort of passengers;
3. To improve the reliability of avionics and mechanical
   equipments;
4. To improve the fatigue lives of airframe structural
   components
    Hence it is very important to control vibration
   throughout
             the design,
             development and

             in-service stages of a helicopter   project   13
CHAPTER 3
HELICOPTER VIBRATION REDUCTION METHODS
3.1 Passive Helicopter Vibration Reduction
   Most of the passive strategies produce moderate
   vibration reduction in certain flight conditions, and
   only at some locations in the fuselage (such as, pilot
   seats or avionics compartments)
   The major advantage of the passive concepts is that
   they require no external power to operate
   However, they generally involve a significant weight
   penalty and are fixed in design, implying no ability to
   adjust to any possible change in operating conditions
   (such as changes in rotor RPM or aircraft forward14
   speed).
Examples of these passive vibration reduction
strategies include
    tuned-mass absorbers,
    isolators, and
   blade design optimizations.
 tuned-mass absorbers
   Tuned-mass vibration absorbers can be employed
   for reducing helicopter vibration both in the
   fuselage and on the rotor system. The absorbers
   are generally designed using classical spring mass
   systems tuned to absorb energy at a specific
   frequency, for example at N/rev, thus reducing
   system response or vibration at the tuned
   frequency ( Fig. 3.1.1).

                                               15
Figure 3.1.1: Frequency response of a dynamic system with and without an absorber
  In the fuselage, the absorbers are usually employed to
reduce vibration levels at pilot seats or at locations where
sensitive equipment is placed.
  Without adding mass, an aircraft battery may be used
as the mass in the absorber assembly.
                                                                           16
For example, a helicopter known as sea
   king uses its battery vibration absorber
    or the mass may be parasitic, as in certain
   models of the Boeing Vertol Chinook
   helicopter, where five vibration absorbers
                  one in the nose,
                 two under the cockpit floor
                 and two inside the aft pylon are used




Sea King battery vibration absorber   Boeing-Vertol CH-47 "Chinook"17
A centrifugal pendulum type of absorber mounted on
the rotor blade is another type . This type of absorber
has been used on the Bolkow Bo 105 and Hughes 500
helicopters
 Next Figure shows the Hughes installation which
consists of absorbers tuned to the 3           and 5
excitation frequencies for the four-bladed rotor
version,




                                                 18
3.2. Active Helicopter Vibration Reduction Method


   Active vibration reduction concepts have been
  introduced
         with the potential to improve vibration
         reduction capability and
         to overcome the fixed-design drawback of the
         passive designs
   The majority of the active vibration reduction
  concepts aim to reduce the vibration in the rotor
  system,
  and some active methods intend to attenuate/reduce
  the vibration only in the fuselage

                                                19
In general, an active vibration reduction
system consists of four main components;
sensors, actuators, a power supply unit,
and a controller (Figure)
           Actuators                Sensors

                       Controlled
                       Structure



                       Controller


 The principle of operation is:
 based on the sensor input and a mathematical model
of the system, generates an anti vibration field, that
is, as closely as possible identical to the uncontrolled
vibration field but with opposite phase
                                                  20
If these two vibration fields (the uncontrolled and the
actuator generated) were identical in amplitude and
had exact the opposite phase, then the addition of the
two fields would lead to complete elimination of the
vibrations levels
Also, the controller can be configured to adjust itself
for any possible change in operating conditions using
an adaptive control scheme.
The most commonly examined active vibration
reduction strategies include
        Higher Harmonic Control (HHC),
        Individual Blade Control (IBC), and
        Active Control of Structural Response (ACSR).

                                                 21
3.2.1 Higher Harmonic Control (HHC)


The main objective of this concept is to generate higher harmonic
unsteady aerodynamic loads on the rotor blades that cancel the
original loads responsible for the vibration
The unsteady aerodynamic loads are introduced by adding higher
harmonic pitch input through actuation of the swash plate at
higher harmonics
 The rotor generates oscillatory forces which cause the fuselage
to vibrate. Transducers mounted at key locations in the fuselage
measure the vibration, and this data is analyzed by an onboard
computer
Based upon this data, the computer generates, using optimal
control techniques, signals which are transmitted to a set of
actuators


                                                          22
Figure 3.2.2 shows diagrammatically the concept of HHC




                                                  23
Conventionally, the swash plate is used to provide
rotor blade collective and first harmonic cyclic pitch
inputs (1/rev), which are controlled by the pilot to
operate the aircraft.
In addition to the pilot pitch inputs, the HHC system
provides higher harmonic pitch inputs (for example;
3/rev, 4/rev, and 5/rev pitch inputs for a 4-bladed
rotor) through hydraulic or electromagnetic actuators,
attached to the swash plate in the non-rotating frame
( Fig. 3.2.3).




                                                24
3.2.2 Individual Blade Control (IBC)

   The main idea of IBC is similar to that of HHC
  (generating unsteady aerodynamic loads to
  cancel the original vibration), but with a
  different implementation method.
   Instead of placing the actuators in the non-
  rotating frame (HHC concept), the IBC
  approach uses actuators located in the rotating
  frame to provide, for example, blade pitch,
  active flap, and blade twist inputs for vibration
  reduction.
                                              25
Schemetics of Individual Blade Control
(IBC) systems are shown below:




      (a) blade pitch, (b) active flap, and (c) blade twist controls
                                                                       26
3.2.3 Active Control of Structural Response (ACSR)

  Unlike the HHC and IBC techniques that are intended
  to reduce the vibration in the rotor system, ACSR
  approach is designed to attenuate the N/rev vibration
  in the fuselage, and is one of the most successful
  helicopter vibration reduction methods at the present
  time
  Vibration sensors are placed at key locations in the
  fuselage, where minimal vibration is desired (for
  example, pilot and passenger seats or avionics
  compartments)
  Depending on the vibration levels from the sensors, an
  ACSR controller will calculate proper actions for
  actuators to reduce the vibration.
The calculated outputs will be fed to
appropriate        actuators,   located
throughout the airframe, to produce the
desired active forces
Figure 3.2.5 shows the basic concept of
ACSR.




                                   28
The basis of ACSR is that, if a force F is applied to a
structure at a point P and an equal and opposite force
(the reaction) is applied at a point Q, then the effect
will be to excite all the modes of vibration of the
structure which possess relative motion between
points P and Q
 This requirement for relative motion in the modal
response between the points where the actuator forces
are applied is an essential feature of ACSR.
 Commonly used force actuators include
       electro-hydraulic
       Piezoelectric, and
       inertial force actuators

 Extensive studies on ACSR system have            been
conducted analytically and experimentally.

                                                 29
Recently, the ACSR technology has been incorporated
in modern production helicopters such as the Westland
EH101 (Fig. Application of ACSR to the Westland/Augusta Helicopter)
                                       Hydraulic Supply

                           Composite
                           Compliant                                            Titanium
                           Element                                              Lug End

                                                                ACSR Actuator
                                                  • sa


                                               Steel downtube




                                                                                      30
3.3. Semi-active Vibration Reduction Technology

Semi-active     vibration   reduction   concepts    are
developed to combine the advantages of both purely
active as well as purely passive concepts.
 Like purely active concepts, semi-active concepts
have the ability to adapt to changing conditions,
avoiding performance losses seen in passive systems
in “off-design” conditions
In addition, like passive systems, semi-active systems
are considered relatively reliable and fail-safe, and
require only very small power (compared to active
systems)
                                                  31
Semi-active strategies achieve vibration reduction by
modifying structural properties, stiffness or damping,
of semi-active actuators

Semi-active vibration reduction concepts have already
been investigated in several engineering applications
but only very recently has there been any focus on
using them to reduce helicopter vibration
Major differences between active and semi-active
concepts     are  their  actuators    and   associated
controllers.
Active actuators generally provide direct active force,
while semi-active actuators generate indirect semi-
active force through property modification.
There are several advantages for using the semi-
active concepts over the active concepts:

                                                 32
power requirement of the semi-active approaches
is typically smaller than that of the active
methods
B/c active actuators generate direct force to
overcome the external loads acting on the
system, while semi-active actuators only modify
the structural properties of the system




                                             33
Comparison Of the three
  Techniques
1. Passive Techniques
    Advantages
     Require No external power
Disadvantages
    Significant Weight Penalty
    Fixed in Design-no ability to adjust to any
    change in flight condition



                                                  34
2. Active Techniques
  Advantage
   Low weight Penalty
  Disadvantage
   Requirement for external power
3. Semi-active Technique
Advantage
    like active-adapt to changing conditions
    like passive- small power requirement
   (compared to active)
                                           35
CHAPTER 4: CONCLUDING REMARKS


 Figure 4.1 shows a comparison of the vibration
 levels of the Westland W30 helicopter without
 a vibration reduction system, and when fitted
 with a Flexispring rotor head absorber, and an
 ACSR system




                                          36
37

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Helicopter vibration reduction techniques

  • 1. HELICOPTER VIBRATION REDUCTION TECHNIQUES A SEMINAR REPORT Presented By: Haftamu Abraha Feb. 2012
  • 2. Agendas Covered 1. INTRODUCTION 1.1 Background and Motivation 1.2 Overview of helicopter vibration 1.3 Objectives 2. LITERATURE REVIEW 2.1 Loads acting on a Helicopter in flight 3. HELICOPTER VIBRATION REDUCTION METHODS 3.1 Passive helicopter vibration reduction 3.1.1 Blade design optimization 3.1.2 Main Rotor Gearbox Mounting Systems 3.1.3 Dynamic Response of the Fuselage 2
  • 3. Agendas ......... (Continued) 3.2. Active helicopter vibration reduction 3.2.1 Higher harmonic control 3.2.2 Individual blade control 3.2.3 Active Control of Structural Response (ACSR) 3.3.Semi-active vibration reduction technology 3.3.1 Overview of semi-active vibration reduction concept 3
  • 4. Agendas ..........(Continued) 3.3.3 Helicopter vibration reduction using semi-active approach 3.3.2 Comparison between active and semi-active concepts 4. CONCLUDING REMARKS 4
  • 5. CHAPTER 1 INTRODUCTION Helicopters play an essential role in today’s aviation with unique abilities to hover and take off/land vertically These capabilities enable helicopters to carry out many distinctive tasks in both civilian and military operations. 5
  • 6. Despite these attractive abilities, helicopter trips are usually unpleasant for passengers and crew because of high vibration level in the cabin. This vibration is also responsible for degradation in structural integrity as well as reduction in component fatigue life 6
  • 7. decrease the effectiveness of onboard avionics or computer systems that are critical for aircraft primary control, navigation, and weapon systems Consequently, significant efforts have been dedicated over the last several decades for developing strategies to reduce helicopter vibration 7
  • 8. A review the various techniques used by different helicopter companies to control helicopter vibrations is presented here 8
  • 9. 1.2 Overview of Helicopter Vibration Helicopter vibration generally originates from many sources; for example, transmission, engine, and tail rotor but most of the vibration comes primarily from the main rotor system, even with a perfectly tracked rotor. 9
  • 10. Figure 1.1 shows a typical vibration profile of a helicopter, as a function of cruise speeds, severe vibration usually occurs in two distinct flight conditions; 10
  • 11. low speed transition flight (generally during approach for landing) and high-speed flight. the severe vibration level is primarily due to impulsive loads induced by interactions between rotor blades and strong tip vortices dominating the rotor wake (Fig. 1.2) This condition is usually referred to as Blade Vortex Interaction (BVI) 11
  • 12. Figure 1.2: Blade Vortex Interaction (BVI) schematic In moderate-to-high speed cruise, the BVI-induced vibration is reduced since vortices are washed further downstream from the rotor blades, and the vibration is caused mainly by the unsteady aerodynamic environment in which the rotor blades are operating. 12
  • 13. The control of vibration is important for four main reasons: 1. To improve crew efficiency, and hence safety of operation; 2. To improve comfort of passengers; 3. To improve the reliability of avionics and mechanical equipments; 4. To improve the fatigue lives of airframe structural components Hence it is very important to control vibration throughout the design, development and in-service stages of a helicopter project 13
  • 14. CHAPTER 3 HELICOPTER VIBRATION REDUCTION METHODS 3.1 Passive Helicopter Vibration Reduction Most of the passive strategies produce moderate vibration reduction in certain flight conditions, and only at some locations in the fuselage (such as, pilot seats or avionics compartments) The major advantage of the passive concepts is that they require no external power to operate However, they generally involve a significant weight penalty and are fixed in design, implying no ability to adjust to any possible change in operating conditions (such as changes in rotor RPM or aircraft forward14 speed).
  • 15. Examples of these passive vibration reduction strategies include tuned-mass absorbers, isolators, and blade design optimizations. tuned-mass absorbers Tuned-mass vibration absorbers can be employed for reducing helicopter vibration both in the fuselage and on the rotor system. The absorbers are generally designed using classical spring mass systems tuned to absorb energy at a specific frequency, for example at N/rev, thus reducing system response or vibration at the tuned frequency ( Fig. 3.1.1). 15
  • 16. Figure 3.1.1: Frequency response of a dynamic system with and without an absorber In the fuselage, the absorbers are usually employed to reduce vibration levels at pilot seats or at locations where sensitive equipment is placed. Without adding mass, an aircraft battery may be used as the mass in the absorber assembly. 16
  • 17. For example, a helicopter known as sea king uses its battery vibration absorber or the mass may be parasitic, as in certain models of the Boeing Vertol Chinook helicopter, where five vibration absorbers one in the nose, two under the cockpit floor and two inside the aft pylon are used Sea King battery vibration absorber Boeing-Vertol CH-47 "Chinook"17
  • 18. A centrifugal pendulum type of absorber mounted on the rotor blade is another type . This type of absorber has been used on the Bolkow Bo 105 and Hughes 500 helicopters Next Figure shows the Hughes installation which consists of absorbers tuned to the 3 and 5 excitation frequencies for the four-bladed rotor version, 18
  • 19. 3.2. Active Helicopter Vibration Reduction Method Active vibration reduction concepts have been introduced with the potential to improve vibration reduction capability and to overcome the fixed-design drawback of the passive designs The majority of the active vibration reduction concepts aim to reduce the vibration in the rotor system, and some active methods intend to attenuate/reduce the vibration only in the fuselage 19
  • 20. In general, an active vibration reduction system consists of four main components; sensors, actuators, a power supply unit, and a controller (Figure) Actuators Sensors Controlled Structure Controller The principle of operation is: based on the sensor input and a mathematical model of the system, generates an anti vibration field, that is, as closely as possible identical to the uncontrolled vibration field but with opposite phase 20
  • 21. If these two vibration fields (the uncontrolled and the actuator generated) were identical in amplitude and had exact the opposite phase, then the addition of the two fields would lead to complete elimination of the vibrations levels Also, the controller can be configured to adjust itself for any possible change in operating conditions using an adaptive control scheme. The most commonly examined active vibration reduction strategies include Higher Harmonic Control (HHC), Individual Blade Control (IBC), and Active Control of Structural Response (ACSR). 21
  • 22. 3.2.1 Higher Harmonic Control (HHC) The main objective of this concept is to generate higher harmonic unsteady aerodynamic loads on the rotor blades that cancel the original loads responsible for the vibration The unsteady aerodynamic loads are introduced by adding higher harmonic pitch input through actuation of the swash plate at higher harmonics The rotor generates oscillatory forces which cause the fuselage to vibrate. Transducers mounted at key locations in the fuselage measure the vibration, and this data is analyzed by an onboard computer Based upon this data, the computer generates, using optimal control techniques, signals which are transmitted to a set of actuators 22
  • 23. Figure 3.2.2 shows diagrammatically the concept of HHC 23
  • 24. Conventionally, the swash plate is used to provide rotor blade collective and first harmonic cyclic pitch inputs (1/rev), which are controlled by the pilot to operate the aircraft. In addition to the pilot pitch inputs, the HHC system provides higher harmonic pitch inputs (for example; 3/rev, 4/rev, and 5/rev pitch inputs for a 4-bladed rotor) through hydraulic or electromagnetic actuators, attached to the swash plate in the non-rotating frame ( Fig. 3.2.3). 24
  • 25. 3.2.2 Individual Blade Control (IBC) The main idea of IBC is similar to that of HHC (generating unsteady aerodynamic loads to cancel the original vibration), but with a different implementation method. Instead of placing the actuators in the non- rotating frame (HHC concept), the IBC approach uses actuators located in the rotating frame to provide, for example, blade pitch, active flap, and blade twist inputs for vibration reduction. 25
  • 26. Schemetics of Individual Blade Control (IBC) systems are shown below: (a) blade pitch, (b) active flap, and (c) blade twist controls 26
  • 27. 3.2.3 Active Control of Structural Response (ACSR) Unlike the HHC and IBC techniques that are intended to reduce the vibration in the rotor system, ACSR approach is designed to attenuate the N/rev vibration in the fuselage, and is one of the most successful helicopter vibration reduction methods at the present time Vibration sensors are placed at key locations in the fuselage, where minimal vibration is desired (for example, pilot and passenger seats or avionics compartments) Depending on the vibration levels from the sensors, an ACSR controller will calculate proper actions for actuators to reduce the vibration.
  • 28. The calculated outputs will be fed to appropriate actuators, located throughout the airframe, to produce the desired active forces Figure 3.2.5 shows the basic concept of ACSR. 28
  • 29. The basis of ACSR is that, if a force F is applied to a structure at a point P and an equal and opposite force (the reaction) is applied at a point Q, then the effect will be to excite all the modes of vibration of the structure which possess relative motion between points P and Q This requirement for relative motion in the modal response between the points where the actuator forces are applied is an essential feature of ACSR. Commonly used force actuators include electro-hydraulic Piezoelectric, and inertial force actuators Extensive studies on ACSR system have been conducted analytically and experimentally. 29
  • 30. Recently, the ACSR technology has been incorporated in modern production helicopters such as the Westland EH101 (Fig. Application of ACSR to the Westland/Augusta Helicopter) Hydraulic Supply Composite Compliant Titanium Element Lug End ACSR Actuator • sa Steel downtube 30
  • 31. 3.3. Semi-active Vibration Reduction Technology Semi-active vibration reduction concepts are developed to combine the advantages of both purely active as well as purely passive concepts. Like purely active concepts, semi-active concepts have the ability to adapt to changing conditions, avoiding performance losses seen in passive systems in “off-design” conditions In addition, like passive systems, semi-active systems are considered relatively reliable and fail-safe, and require only very small power (compared to active systems) 31
  • 32. Semi-active strategies achieve vibration reduction by modifying structural properties, stiffness or damping, of semi-active actuators Semi-active vibration reduction concepts have already been investigated in several engineering applications but only very recently has there been any focus on using them to reduce helicopter vibration Major differences between active and semi-active concepts are their actuators and associated controllers. Active actuators generally provide direct active force, while semi-active actuators generate indirect semi- active force through property modification. There are several advantages for using the semi- active concepts over the active concepts: 32
  • 33. power requirement of the semi-active approaches is typically smaller than that of the active methods B/c active actuators generate direct force to overcome the external loads acting on the system, while semi-active actuators only modify the structural properties of the system 33
  • 34. Comparison Of the three Techniques 1. Passive Techniques Advantages Require No external power Disadvantages Significant Weight Penalty Fixed in Design-no ability to adjust to any change in flight condition 34
  • 35. 2. Active Techniques Advantage Low weight Penalty Disadvantage Requirement for external power 3. Semi-active Technique Advantage like active-adapt to changing conditions like passive- small power requirement (compared to active) 35
  • 36. CHAPTER 4: CONCLUDING REMARKS Figure 4.1 shows a comparison of the vibration levels of the Westland W30 helicopter without a vibration reduction system, and when fitted with a Flexispring rotor head absorber, and an ACSR system 36
  • 37. 37