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Smithy PPT
1. OPEN DIE FORGINGS & CUSTOMIZED SPECIALITY STEELS
FOR CRITICAL APPLICATIONS
2. ADVANTAGE – Integration
Faster On Time Deliveries
Single Location
Integrated Melting, Forging, Competitive & Stable Prices
Heat Treatment & Machining =
Operations
Zero Quality Issues
3. ADVANTAGE – Raw Materials
According to a recent
survey done by the
Forging Magazine of
USA*, major problems
identified by Leading
Forgemasters are related
to raw materials
*Source: http://forgingmagazine.com/feature/2013-business-outlook?page=4
4. EXPORTING WORLDWIDE
The world buys forgings from Europe and China.
80% of our Exports are to Europe & China!
Signifying Quality & Cost Effectiveness
Exporting to:
Australia | Belgium | Brazil | Canada | Chile | China | Finland | France |
Germany |Malaysia | Poland | South Africa | United Kingdom| USA
5. India – A Snapshot
• Few Facts:
– One of the oldest civilization of the world, India is considered to be the
‘Cradle of Civilization’ dating back to 4000 B.C.
– However, modern independent India came into being in 1947,now a 65
year young nation
– 28 states with Federal Government at the Centre, New Delhi is the capital
– If the previous decade belonged to China, the next will be India’s. It is fast
emerging as a competitive manufacturing destination with the presence of
more than 40% of Fortune 500 companies
– Among 5 select nations to have launched satellites in space
– Strategic gateway to South-East Asian region
– 2nd fastest growing economy in the world, grew at an average rate of 8%
between 2003-2011 and now growing at above 6% P. A.
– 3rd largest economy in the world in terms of GDP by PPP (IMF, 2012)
– 2nd largest English speaking population in the world, only after USA Median Age of Population, in Yrs (For 2010)
45
– 2nd largest Railroad network in the world after Russia 37
35
29
– Adding 750,000 engineering graduates every year 25
– Nation of young people, 50% population below the age of 25
– 2nd largest Facebook user base in the world after USA
World India China USA Japan
Source: UN
6. India & USA: Some Similarities
• Being oldest and largest democracies in the world, USA and India have
much in common than just English Language & Facebook
• Both are secular countries with noted tolerance towards people of
multi-religion and multi-ethnic background. A melting pot of diverse
languages and cultures
• The Constitution of both the countries guarantees the freedom of
religion, expression and information with strong Judicial system
• Like USA, India is also Federation of several states with a Central USA India
Government
• Defense & Strategic ties between the two nations are growing since
the beginning of this century
• Hollywood and Bollywood (Indian film industry) are the two largest of
its kind in the world with a host of larger than life film stars
• USA is amongst India’s top 3 trading partners ($86 Bn in 2011)
• US companies are amongst largest investors in india
• IBM, an iconic American company has the largest employee base in
India outside USA
• Many American companies are now household names in India:
7. Snapshot - Smithy
• Plants Two
• Product Verticals Three
• Gross Investment US$ 40 Mn+
• Sales (F.Y. 2012-13) US$ 55 Mn+
• Covered Space Above 275,000 Sq. ft. and expanding
• Open Space Above a Million Sq. ft.
• Employees 200+
• Kolkata International Airport 15 miles
• All weather maritime port 18 miles
• Countries Exported to 14
• Fortune 500 Customers Many
8. Corporate Structure
SMITHY
Pronunciation: /’smɪ ði
noun (plural smithies)
Denotes our activities: a blacksmith’s
workshop; a forge
Origin: Middle English, from Old Norse
smithja
Forging and Engineering Products Integrated Melting, Forging, Heat Stocking and Domestic
Treatment, Rough & Precision Distributions
Machining
9. Production Process
Process & Technology
Scrap Selection / Blending Electric Arc Furnace with Eccentric Ladle Refining for Vacuum Degassing –
100% Radio-Active control Bottom Tapping for Cleaner Steel Precise controls Under 1 torr
Forging / Rolling Bottom Poured Ingots with Ingot Casting Car
for Ultra Clean Steel
Heat Treatment Rough & Finish Quality Assurance Certifications Despatch
Machining Metallurgical, Chemical,
Mechanical & NDT Tests
10. Production Facilities
Captive Steel Mill
• Electric Arc Melting
– 25T / 12MVA, Hydraulically controlled EAF with
“Eccentric Bottom Tapping”
• Secondary Refining
– 25T / 6MVA, LRF
• Vacuum Degassing
– PLC Controlled automated VD system with Siemens
PLC: S-7-300 with Scada software
• Teeming Facilities
– 100% Bottom Pouring of Ingots using Ingot Casting Car
• Ingots from 0.5T/pc (1100 lbs) to 24T/pc (53000 lbs)
• Profiles – Round, Polygonal and Square
12. Production Facilities
Heat Treatment Shop
PLC Controlled furnaces – calibrated as per API-6A
and BS 28M specifications
• Oil and Water quenching facilities
• Rapid Quenching with 15T/hr (33000
lbs/hr) capability
• 7000 mm (275”) long jobs
• Optimum Temperature control within ±
10°C
•Heat Treatment up to 15T/pc. (33000 lbs) x
7000mm (275”) long x up to 50T (110000 lbs)
batch capacity
•Q&T up to 15T/pc. (33000 lbs) x 6000mm (235”)
long x 30T (66000 lbs) batch capacity
13. Production Facilities
Machine Shop
• Over 100 Machine Tools
• Conventional and CNC Turning • CNC Vertical Turnmill Center
Machines • Milling Machine
• Horizontal CNC Lathe with milling • Planning Machine
• Heavy duty Long-Bed Lathes • Radial Drill Machine
• Vertical Turret Lathe • Hobbing Machine
• Plano Miller • Broaching Machine
• Horizontal Borer • Cylindrical Grinding Machine
• Vertical Borer • Etc.
• Precision machined mechanical components, spares and
assemblies
• Shafts up to 600mm (24”) Ø x 6000mm (315”) long x 8T max.
(18000 lbs)
• Discs & Rings up to 1550mm (60”) Ø x 450mm (18”) Thk x 3.5T
max (7800 lbs)
• Up to 1350mm (55”) Round / Square with Band Saws from
300mm (12”) to 1350mm (55”)
14. Metallurgy & QA
BEST IN CLASS EQUIPMENTS FROM WORLD’S BEST SOURCES
Description Make
Optical Emission Spectrometer Thermo Fisher Scientific, Switzerland
Gas Analyzer (H2,O2,N2) LECO, USA
C & S Analyzer LECO, USA
Mobile Spectrometer Oxford Instrument, Finland
Metallurgical Optical Microscope Olympus, Japan
Universal Testing Machine FIE
Jominy Hardenability Test Metatech, India
Impact Testing Machine FTM, India
Ultrasonic Flaw Detector KrautKramer, Germany
Hardness Measuring Instrument KrautKramer, Germany
Yoke Type Magnetic Particle Testing Equipment NDTA, India
Prod Type Magnetic Particle Testing Equipment NDTA, India
Micro-RSurvey Meter for Detection of Radio- Nucleonix Systems, India
Active Contamination
Wet Analyzing Laboratory Various
15. Accreditations
QMS EMS
WELL KNOWN STEEL
MAKER
(APPROVED FOR EMS OHSAS
BOILERS &
PRESSURE VESSELS)
WELL KNOWN
FORGE STEEL FORGINGS
Central Boiler (APPROVED FOR FOR MARINE
Board, BOILERS & APPLICATIONS
Govt. of India PRESSURE VESSELS)
WORKS APPROVAL
ArcVac ForgeCast Ltd.
Vikrant Forge Ltd. and many more…
ArcVac ForgeCast Ltd. & Vikrant Forge
Ltd.
16. Industries Served
• Defense & Aerospace
• Heavy Engineering
• Material Handling
• Mechanical Power Transmission
(Gears and Gear Boxes)
• Mining Sector
• Oil and Gas Sector
• Ports and Yards
• Power Sector
• Ship Building
• Steel Plants
• Windmills
