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Professional Development Short Course On:

                                Practical EMI Fixes


                                       Instructor:

                               Dr. William G. Duff



ATI Course Schedule:            http://www.ATIcourses.com/schedule.htm
ATI's Practical EMI Fixes:      http://www.aticourses.com/practical_emi_fixes.htm




 349 Berkshire Drive • Riva, Maryland 21140
 888-501-2100 • 410-956-8805
 Website: www.ATIcourses.com • Email: ATI@ATIcourses.com
www.ATIcourses.com

Boost Your Skills                                             349 Berkshire Drive
                                                              Riva, Maryland 21140
with On-Site Courses                                          Telephone 1-888-501-2100 / (410) 965-8805

Tailored to Your Needs
                                                              Fax (410) 956-5785
                                                              Email: ATI@ATIcourses.com

The Applied Technology Institute specializes in training programs for technical professionals. Our courses keep you
current in the state-of-the-art technology that is essential to keep your company on the cutting edge in today’s highly
competitive marketplace. Since 1984, ATI has earned the trust of training departments nationwide, and has presented
on-site training at the major Navy, Air Force and NASA centers, and for a large number of contractors. Our training
increases effectiveness and productivity. Learn from the proven best.

For a Free On-Site Quote Visit Us At: http://www.ATIcourses.com/free_onsite_quote.asp

For Our Current Public Course Schedule Go To: http://www.ATIcourses.com/schedule.htm
ELEMENTS OF EMI


SOURCES              VICTIM OF
 OF EMI   COUPLING
                        EMI
EMI CULPRIT AND VICTIM


           EMI
                     CULPRIT
          Source
                           VICTIM


Signal                      Signal
Source                     Receiver
         COUPLING PATH
CONDUCTED OR RADIATED COUPLING


   SOURCE   COUPLING   VICTIM
Historical EMI/E3-Related Incidents


     Operation Restore Democracy (Haiti-1995)
 • Air wings of USS America & USS Eisenhower
   replaced with men & helicopters of 10th                                                                           Pershing II Nuclear Missile (Germany)
   Infantry Div. and 75th Ranger Regiment.                                                                         • Missile motor exploded during routine
 • Army aircraft not designed or tested for carrier                                                                  maintenance
   operation, carriers required to turn off almost all                                                             • Electrostatic discharge identified as the
   communications and radar surveillance systems.                                                                    cause
                                                                                                                   • 3 dead
                                                                             USS Forrestal (Vietnam -1969)
                                                          •   ZUNI rocket inadvertently launched by a ship radar
                                                          •   134 dead
                                                          •   27 aircraft destroyed
                                                          •   $72M damage to ship ($335M in 2000 dollars)
                                                          •   Largest Naval loss of life since WW II




 Blackhawk Helicopter (Germany and USA - 1987)
• Several potentially fatal incidents and a fatal crash                                                              HMS Sheffield (Falkland Islands -1982)
• Suspected cause was interference from high                              Courtesy of Jose Reza
                                                                                                                   • Hit by undetected EXOCET missile
  power radio transmitters                                                                                         • EMI caused degradation of surveillance
• Entire fleet grounded for 3 months during                                                                          radar
  investigation                                                                                                    • 21 dead,
• Extensive test and retrofit program necessary                                                                    • Ship sank 4 days later
Shielding May Have Avoided
  Some of These Problems
Proper Grounding May Have
Avoided Some of These Problems
CONCEPTUAL ILLUSTRATION OF
  CONDUCTED AND RADIATED
EMISSIONS AND SUSCEPTIBILITY
NARROWBAND AND BROADBAND
       EMISSIONS
Filter Affects on a Pulse

Vin
                                      V1
      Tin
               Vin               T1
                      F1
               Tin
                                 V1 = F1TinVin
                                 T1 = 1/F1
UWB PRF > IFBW
Ai                                         Ao

                         Time Domain


                 t                                         t


  RF Input                                        Output
                          Receiver



A’i                        passband         A’o




             f                         f                   f
                       Frequency Domain
UWB PRF< IFBW
Ai                                    Ao
                      Time Domain



                 t                                                t


  RF Input                                           Output
                          Receiver



A’i                        passband            A’o




             f                             f                  f
                      Frequency Domain
THREE-DIMENSIONAL GEOMETRY
ILLUSTRATING GAIN OF ANTENNA
RECEIVER SUSCEPTIBILITY
   CHARACTERISTICS
RECEIVER SPURIOUS RESPONSES
    50 MHz
    60 MHz    RF             I.F.
                                    10 MHz
                   Mixer
    100 MHz
    120 MHz


                     L.O.
    210 MHz        110 MHz
    230 MHz
                   220 MHz          fSR = pfLO  fIF
    320 MHz
    340 MHz        330 MHz                    q
RECEIVER INTERMODULATION

100 MHz

101 MHz   RF AMP
          R.F. Amplifier         100 MHz

102 MHz



          fIM = mf1  nf2
                            m = 2; n = 1 (-)
                            m = 3; n = 2 (-)
                            m = 4; n = 3 (-)
INTERSYSTEM EMC DESIGN AND EMI
           CONTROL


                    Communication-System
                        Interference
                           Design
                        and Control




 Frequency      Time                 Location     Direction
Management   Management             Management   Management
Illustration of Common Mode Currents




                                                                                                                CMC 1
            Power Source                                                                                                                                                                                 Load

                                                                                                                CMC 2


                                                                                                                   CMC
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII   IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII

                                                                           Metallic Structure
                                                         Figure 4. Illustration of Common Mode Currents
Illustration of Differential Mode Currents



                                        DCM1

   Power Source                                                          Load

                                        DCM2


                  Figure 3. Illustration of Differential Mode Currents
Illustration of Common and Differential Mode Currents




                                                                                                          CMC 1 DMC 1
         Power Source                                                                                                                                                                              Load

                                                                                                          CMC 2                    DMC 2

                                                                                                            CMC

   IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
                                                                                                                                                           IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII


                                                                                             Metallic Structure

                              Figure 5. Illustration of Common and Differential Mode Currents
                    Illustration of Common and Differential Mode Currents
                      Illustration of Common and Differential Mode Currents
Common Mode Currents Resulting From
  Distributed Capacitance to Ground



                                                                                                      CMC 21
      Power Source                                                                                                                                                                              Load

                                                                                                      CMC 21

                                                                                                        CMC1

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
                                                                                                                                                        IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII


                                                       Metallic Structure
                                Figure 6. Common Mode Currents Resulting From
                                          Distributed Capacitance to Ground
Common Ground Impedance Common Mode EMI




                                                                                                                   CMC
            Power Source                                                                                                                                                                                 Load

                                                                                                                   CMC

           EMI                                                                                                     EMI'

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII   IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII

                                                                                                    Metallic Structure

                                          Figure 10. Common Ground Impedence Common Mode EMI
Controlling Conducted EMI

              Source                                                                  Victim

          Power Supplies                                                         Analog Equipment
               Motors                           Conducted                        Digital Equipment
          Inductive Loads                          EMI                             Video Display
         High Level Analog                                                           Recorders
           Digital Signals                                                          Instruments
            Transmitters                                                              Sensors
          EM Environment                                                          Control Systems
                                                                                     Receivers


                                 Applicable EMI Control Techniques

         Differential Mode                                  Common Mode (Ground Loop)

Power                        Signal                    Power                        Signal
Filter                      Filters                  Filters                     Filter

Ferrites                    Ferrites                 Ferrites                    Ferrite

Isolation Transformers      Isolation Transformers   Isolation Transformers      Isolation Transformers

Translent Suppressors       Translent Suppressors    Balanced Systems            Balanced Circuit
                                                       Float                       Float
                                                       Inductor in Ground          Inductor in Ground
                                                                                    Optical Isolator
WHAT IS GROUND ?

 SIGNAL RETURN?


 CHASSIS   REFERENCE?

 SAFETY WIRE REFERENCE?


 EARTH REFERENCE?
ELECTROMAGNETIC

   SHIELDING
SHIELDING APPLIES TO ALL LEVELS


   Components             Systems


   Circuits               Cables


   Functional Stages      Platforms


   Equipments             Buildings
CABLES, CIRCUITS AND COMPONENTS ACT
            AS ANTENNAS
REPRESENTATION OF SHIELDING PHENOMENA
          FOR PLANE WAVES




         Ey                                 Inside of Enclosure


  Hz
       Incident WaveA           Ey              Transmitted Wave
                                                 Ey
                                            B
                           H
                    Ey                                Attenuated
              Hz                                       Incident
                                  Hz
                                       Ey   Hz
                   Reflected                             Wave
                    Wave               Internal Reflecting
   Outside World                Metal        Wave
                               Barrier
REFLECTION LOSS

                      ( K  1) 2      ZW
   R dB  20 log 10              ,K        VSWR
                         4K           Zb
                    Zw     
        20 log 10          , K  10
                    4 Zb   

Where :
                                  E
    Z w  wave impedance        
                                  H
                                           jω μ       jω μ
    Z b  barrier impedance                      
                                         σ  jω ε      σ
for ω ε   σ
REFLECTION LOSS (RdB) OF PLANE WAVES VS FREQUENCY

                  3kHz    30kHz    300kHz    3MHz    30MHz   300MHz
           200
                                                                      200


           150                                                        150
                                            Copper
           100                                                        100
                                             Iron*
           50                            Hypernick*                   50


             0
             1kHz     10kHz     100kHz   1MHz   10MHz   100MHz        0
                                  Radio Frequency

    Valid for thickness > 3 
     = Skin Depth                * Permeability assumed constant with frequency
ABSORPTION LOSS, A


                    Current Density

                                0.066
                          δ                 mm
                               f MHz μ r σ r



 
     t
         AdB  8.68 t / δ  131 t     f MHz μ r σ r
         where t  thickness in mm
         f MHz  frequency in MHz
         μ r  permeabili ty relative to copper
         σ r  conductivi ty relative to copper
ABSORPTION LOSS VS FREQUENCY
TOTAL SHIELDING EFFECTIVENESS
PRINCIPAL BOX SHIELDING COMPROMISES

                    Holes or Slots    Screw Spacing
 Cover Plate   for Convection Cooling = Slot Radiation
 for Access
    Status
   Indicator
     Lamp
                                              Forced Air
                                               Cooling

      Panel Meter
          Potentiometer
                                      Connectors
                              Fuse
                     Switch
SLOT AND APERTURE LEAKAGE

                        L
                t
                                   h

                     
          t << h Shield Material
SE (dB)




                    20 V. P
                      dB .
                        /d
                          ec
                             .
                                         •

                                          

          Log Frequency                • / 2
Shielded Enclosures


   Provide metal-to-metal contact at seams

   Use RF gasketing on access panels

   Use screws with lockwashers

   Use perforated grids or slots for opening
PP
     EMI-Fix Matrix - Fixes vs. Coupling Paths, Part 1




                                                         PP
PP
     EMI-Fix Matrix - Fixes vs. Coupling Paths, Part 2




                                                         PP

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ATI's Practical EMI Fixes Technical Training Course Sampler

  • 1. Professional Development Short Course On: Practical EMI Fixes Instructor: Dr. William G. Duff ATI Course Schedule: http://www.ATIcourses.com/schedule.htm ATI's Practical EMI Fixes: http://www.aticourses.com/practical_emi_fixes.htm 349 Berkshire Drive • Riva, Maryland 21140 888-501-2100 • 410-956-8805 Website: www.ATIcourses.com • Email: ATI@ATIcourses.com
  • 2. www.ATIcourses.com Boost Your Skills 349 Berkshire Drive Riva, Maryland 21140 with On-Site Courses Telephone 1-888-501-2100 / (410) 965-8805 Tailored to Your Needs Fax (410) 956-5785 Email: ATI@ATIcourses.com The Applied Technology Institute specializes in training programs for technical professionals. Our courses keep you current in the state-of-the-art technology that is essential to keep your company on the cutting edge in today’s highly competitive marketplace. Since 1984, ATI has earned the trust of training departments nationwide, and has presented on-site training at the major Navy, Air Force and NASA centers, and for a large number of contractors. Our training increases effectiveness and productivity. Learn from the proven best. For a Free On-Site Quote Visit Us At: http://www.ATIcourses.com/free_onsite_quote.asp For Our Current Public Course Schedule Go To: http://www.ATIcourses.com/schedule.htm
  • 3. ELEMENTS OF EMI SOURCES VICTIM OF OF EMI COUPLING EMI
  • 4. EMI CULPRIT AND VICTIM EMI CULPRIT Source VICTIM Signal Signal Source Receiver COUPLING PATH
  • 5. CONDUCTED OR RADIATED COUPLING  SOURCE COUPLING VICTIM
  • 6. Historical EMI/E3-Related Incidents Operation Restore Democracy (Haiti-1995) • Air wings of USS America & USS Eisenhower replaced with men & helicopters of 10th Pershing II Nuclear Missile (Germany) Infantry Div. and 75th Ranger Regiment. • Missile motor exploded during routine • Army aircraft not designed or tested for carrier maintenance operation, carriers required to turn off almost all • Electrostatic discharge identified as the communications and radar surveillance systems. cause • 3 dead USS Forrestal (Vietnam -1969) • ZUNI rocket inadvertently launched by a ship radar • 134 dead • 27 aircraft destroyed • $72M damage to ship ($335M in 2000 dollars) • Largest Naval loss of life since WW II Blackhawk Helicopter (Germany and USA - 1987) • Several potentially fatal incidents and a fatal crash HMS Sheffield (Falkland Islands -1982) • Suspected cause was interference from high Courtesy of Jose Reza • Hit by undetected EXOCET missile power radio transmitters • EMI caused degradation of surveillance • Entire fleet grounded for 3 months during radar investigation • 21 dead, • Extensive test and retrofit program necessary • Ship sank 4 days later
  • 7. Shielding May Have Avoided Some of These Problems
  • 8. Proper Grounding May Have Avoided Some of These Problems
  • 9. CONCEPTUAL ILLUSTRATION OF CONDUCTED AND RADIATED EMISSIONS AND SUSCEPTIBILITY
  • 11. Filter Affects on a Pulse Vin V1 Tin Vin T1 F1 Tin V1 = F1TinVin T1 = 1/F1
  • 12. UWB PRF > IFBW Ai Ao Time Domain t t RF Input Output Receiver A’i passband A’o f f f Frequency Domain
  • 13. UWB PRF< IFBW Ai Ao Time Domain t t RF Input Output Receiver A’i passband A’o f f f Frequency Domain
  • 15.
  • 16. RECEIVER SUSCEPTIBILITY CHARACTERISTICS
  • 17. RECEIVER SPURIOUS RESPONSES 50 MHz 60 MHz RF I.F. 10 MHz Mixer 100 MHz 120 MHz L.O. 210 MHz 110 MHz 230 MHz 220 MHz fSR = pfLO  fIF 320 MHz 340 MHz 330 MHz q
  • 18. RECEIVER INTERMODULATION 100 MHz 101 MHz RF AMP R.F. Amplifier 100 MHz 102 MHz fIM = mf1  nf2 m = 2; n = 1 (-) m = 3; n = 2 (-) m = 4; n = 3 (-)
  • 19. INTERSYSTEM EMC DESIGN AND EMI CONTROL Communication-System Interference Design and Control Frequency Time Location Direction Management Management Management Management
  • 20. Illustration of Common Mode Currents CMC 1 Power Source Load CMC 2 CMC IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Metallic Structure Figure 4. Illustration of Common Mode Currents
  • 21. Illustration of Differential Mode Currents DCM1 Power Source Load DCM2 Figure 3. Illustration of Differential Mode Currents
  • 22. Illustration of Common and Differential Mode Currents CMC 1 DMC 1 Power Source Load CMC 2 DMC 2 CMC IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Metallic Structure Figure 5. Illustration of Common and Differential Mode Currents Illustration of Common and Differential Mode Currents Illustration of Common and Differential Mode Currents
  • 23. Common Mode Currents Resulting From Distributed Capacitance to Ground CMC 21 Power Source Load CMC 21 CMC1 IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Metallic Structure Figure 6. Common Mode Currents Resulting From Distributed Capacitance to Ground
  • 24. Common Ground Impedance Common Mode EMI CMC Power Source Load CMC EMI EMI' IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Metallic Structure Figure 10. Common Ground Impedence Common Mode EMI
  • 25. Controlling Conducted EMI Source Victim Power Supplies Analog Equipment Motors Conducted Digital Equipment Inductive Loads EMI Video Display High Level Analog Recorders Digital Signals Instruments Transmitters Sensors EM Environment Control Systems Receivers Applicable EMI Control Techniques Differential Mode Common Mode (Ground Loop) Power Signal Power Signal Filter Filters Filters Filter Ferrites Ferrites Ferrites Ferrite Isolation Transformers Isolation Transformers Isolation Transformers Isolation Transformers Translent Suppressors Translent Suppressors Balanced Systems Balanced Circuit Float Float Inductor in Ground Inductor in Ground Optical Isolator
  • 26. WHAT IS GROUND ?  SIGNAL RETURN?  CHASSIS REFERENCE?  SAFETY WIRE REFERENCE?  EARTH REFERENCE?
  • 27. ELECTROMAGNETIC SHIELDING
  • 28. SHIELDING APPLIES TO ALL LEVELS  Components  Systems  Circuits  Cables  Functional Stages  Platforms  Equipments  Buildings
  • 29. CABLES, CIRCUITS AND COMPONENTS ACT AS ANTENNAS
  • 30. REPRESENTATION OF SHIELDING PHENOMENA FOR PLANE WAVES Ey Inside of Enclosure Hz Incident WaveA Ey Transmitted Wave Ey B H Ey Attenuated Hz Incident Hz Ey Hz Reflected Wave Wave Internal Reflecting Outside World Metal Wave Barrier
  • 31. REFLECTION LOSS ( K  1) 2 ZW R dB  20 log 10 ,K  VSWR 4K Zb  Zw   20 log 10   , K  10  4 Zb  Where : E Z w  wave impedance  H jω μ jω μ Z b  barrier impedance   σ  jω ε σ for ω ε   σ
  • 32. REFLECTION LOSS (RdB) OF PLANE WAVES VS FREQUENCY 3kHz 30kHz 300kHz 3MHz 30MHz 300MHz 200 200 150 150 Copper 100 100 Iron* 50 Hypernick* 50 0 1kHz 10kHz 100kHz 1MHz 10MHz 100MHz 0 Radio Frequency Valid for thickness > 3   = Skin Depth * Permeability assumed constant with frequency
  • 33. ABSORPTION LOSS, A Current Density 0.066 δ mm f MHz μ r σ r  t AdB  8.68 t / δ  131 t f MHz μ r σ r where t  thickness in mm f MHz  frequency in MHz μ r  permeabili ty relative to copper σ r  conductivi ty relative to copper
  • 34. ABSORPTION LOSS VS FREQUENCY
  • 36. PRINCIPAL BOX SHIELDING COMPROMISES Holes or Slots Screw Spacing Cover Plate for Convection Cooling = Slot Radiation for Access Status Indicator Lamp Forced Air Cooling Panel Meter Potentiometer Connectors Fuse Switch
  • 37. SLOT AND APERTURE LEAKAGE L t h  t << h Shield Material SE (dB) 20 V. P dB . /d ec . •  Log Frequency • / 2
  • 38. Shielded Enclosures  Provide metal-to-metal contact at seams  Use RF gasketing on access panels  Use screws with lockwashers  Use perforated grids or slots for opening
  • 39. PP EMI-Fix Matrix - Fixes vs. Coupling Paths, Part 1 PP
  • 40. PP EMI-Fix Matrix - Fixes vs. Coupling Paths, Part 2 PP