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Brushless DC Motors
   EEERulez.BlogSpot.in
Motor Basics
• What is a motor
        Converts electrical energy into kinetic energy
•   How it works
Brushless DC Motor(BLDC)
Principles
• A BLDC is simply a normal dc motor turned inside out,
that means the coil is on the out side and the magnets
are inside
• The stator consists of several
coils which current is led through
Creating a magnetic field that
makes the rotor turns
Construction
• Stator consists of stacked steel
laminations with windings placed in
 the slots that are axially cut along the
inner periphery

• Rotor is made of permanent magnet and can vary from two to
eight pole pairs with alternate North (N) and South (S) poles.
 Ferrite magnets and Rare earth alloy magnets are used in rotor
Unlike a brushed DC motor, the commutation
of a BLDC motor is controlled electronically.

It is important to know the rotor position in order
to understand which winding will be energized
following the energizing sequence.

Rotor position is sensed by different ways some
of them are
1) Hall sensors
2) Optical encoders
Hall Sensors
When a magnetic field applied to a system with electric current a
hall voltage Perpendicular to the field and to current is generated.
This was discovered by Edwin Hall in 1879.
How it works
               • Halls Sensors sense
               the position of the
               coils

               • The Decoder
               Circuit turns
               appropriate switches
               on and off

               • The voltage
               through the specific
               coils turns the motor
Torque generation



                            Fig 2




            Fig 1




                    Fig 3
TORQUE/SPEED CHARACTERISTICS
Advantages
• Increased Reliability & Efficiency

• Longer Life

• Elimination of Sparks from Commutator

• Reduced Friction

• Faster Rate of Voltage & Current
Disadvantages

• Requires Complex Drive Circuitry

• Requires additional Sensors

• Higher Cost

• Some designs require manual labor
(Hand wound Stator Coils)
Applications
Consumer: Hard Drives, CD/DVD
Drives, PC Cooling Fans, toys, RC
airplanes, air conditioners
Medical: Artificial heart,
Microscopes, centrifuges,
Arthroscopic surgical tools, Dental
surgical tools and Organ transport
pump system.
Vehicles: electronic power steering,
          personal electric vehicles


Airplanes: an electric self launching
  sailplane, flies with a 42kW DC/DC
  brushless motor and Li-Ion batteries and
  can climb up to 3000m with fully charged
  cells
Closing thoughts
      Given the existing availability and firstcost
      penalty, BLDC technology will find greatest
      acceptance wherever its performance
      advantage over a wide speed range can be
      combined with its excellent variable-speed
      capabilities. we can expect this combination to
      yield an efficiency improvement of at least
      30 percent over single-speed AC induction
      motors


    EEERulez.BlogSpot.in

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Brushless DC Motors - EEERulez.BlogSpot.in

  • 1. Brushless DC Motors EEERulez.BlogSpot.in
  • 2. Motor Basics • What is a motor Converts electrical energy into kinetic energy • How it works
  • 3. Brushless DC Motor(BLDC) Principles • A BLDC is simply a normal dc motor turned inside out, that means the coil is on the out side and the magnets are inside • The stator consists of several coils which current is led through Creating a magnetic field that makes the rotor turns
  • 4. Construction • Stator consists of stacked steel laminations with windings placed in the slots that are axially cut along the inner periphery • Rotor is made of permanent magnet and can vary from two to eight pole pairs with alternate North (N) and South (S) poles. Ferrite magnets and Rare earth alloy magnets are used in rotor
  • 5. Unlike a brushed DC motor, the commutation of a BLDC motor is controlled electronically. It is important to know the rotor position in order to understand which winding will be energized following the energizing sequence. Rotor position is sensed by different ways some of them are 1) Hall sensors 2) Optical encoders
  • 6. Hall Sensors When a magnetic field applied to a system with electric current a hall voltage Perpendicular to the field and to current is generated. This was discovered by Edwin Hall in 1879.
  • 7. How it works • Halls Sensors sense the position of the coils • The Decoder Circuit turns appropriate switches on and off • The voltage through the specific coils turns the motor
  • 8. Torque generation Fig 2 Fig 1 Fig 3
  • 9.
  • 11. Advantages • Increased Reliability & Efficiency • Longer Life • Elimination of Sparks from Commutator • Reduced Friction • Faster Rate of Voltage & Current
  • 12. Disadvantages • Requires Complex Drive Circuitry • Requires additional Sensors • Higher Cost • Some designs require manual labor (Hand wound Stator Coils)
  • 13. Applications Consumer: Hard Drives, CD/DVD Drives, PC Cooling Fans, toys, RC airplanes, air conditioners
  • 14. Medical: Artificial heart, Microscopes, centrifuges, Arthroscopic surgical tools, Dental surgical tools and Organ transport pump system.
  • 15. Vehicles: electronic power steering, personal electric vehicles Airplanes: an electric self launching sailplane, flies with a 42kW DC/DC brushless motor and Li-Ion batteries and can climb up to 3000m with fully charged cells
  • 16. Closing thoughts Given the existing availability and firstcost penalty, BLDC technology will find greatest acceptance wherever its performance advantage over a wide speed range can be combined with its excellent variable-speed capabilities. we can expect this combination to yield an efficiency improvement of at least 30 percent over single-speed AC induction motors EEERulez.BlogSpot.in