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www.applikonbio.comSlide 1
Technicians Role in Growing the
Bioeconomy Panel
Wesley D. Marner II, Ph.D.
22 April 2013
www.applikonbio.comSlide 2
Benchtop
(1-20L)
Pilot/Production
(7-2,000L)
Applikon at a glance
• Worldwide provider of
bioreactor equipment.
www.applikonbio.comSlide 3
Bioprocessing has traditionally been at larger culture
volumes
ManufacturingProcess Development and Scale UpUpstream Research
• Bioreactor operation
• Seed culture manipulation
• Harvest and downstream purification
• Equipment
• Data analysis
• Experimental design
• Regulatory requirements
• cGMP protocols
• Industrial safety
www.applikonbio.comSlide 4
Consider early development screening...
• Early stage "winners" can lock in the route of
development work during scale up to production
10,000 1,000 150 25
“Winners”
≠Unfortunately,
www.applikonbio.comSlide 5
Trend toward greater bioprocessing examination,
sooner.
ManufacturingProcess Development and Scale UpUpstream Research
NumberofCultures
# of Cultures Cost / Culture Process Information
CostperCulture
www.applikonbio.comSlide 6
Trend toward greater bioprocessing
examination, sooner.
ManufacturingProcess Development and Scale UpUpstream Research
NumberofCultures
# of Cultures Cost / Culture Process Information
CostperCulture
Acquiring process
data sooner.
www.applikonbio.comSlide 7
Trend toward greater bioprocessing
examination, sooner.
ManufacturingProcess Development and Scale UpUpstream Research
NumberofCultures
# of Cultures Cost / Culture Process Information
CostperCulture
Reducing cost of early
development.
Acquiring process
data sooner.
www.applikonbio.comSlide 8
Micro
(200µl)
Benchtop
(1-20L)
Pilot/Production
(7-2,000L)
Mini
(0.25-3L)
Applikon at a glance
• Worldwide provider of
bioreactor equipment
at all scales.
www.applikonbio.comSlide 9
New technology for bioprocessing at small scales:
Sensor Shake Flasks
OD Readers
Sensor Dishes
RAMbio
Mini Bioreactors
Parallel Off-Gas
Well Plates
Process Optimization:
Bioreactor Experiments
Process Definition:
Well Plates,
Flask Characterization
Strain Construction:
Tubes, Well Plates
Flasks, Shakers
Identification:
Cloning, Fluorescence, W
ell Plates, Flasks
Process DevelopmentScreeningSelectionResearch
Classic
Autoclavables
www.applikonbio.comSlide 10
• Bioprocessing principles in upstream research
• Bioreactor startup and operation
• Bioreactor control & typical parameters
• Culture modes (batch, fed-batch, continuous)
• Culture kinetics (growth, nutrient uptake, product formation)
• Bioengineering basics (gas transfer, mixing)
• Understanding the abilities and limitations of small-scale tools
• Small bioreactors vs. large one
• Artifacts of microtiter plates
• Advantages/Disadvantages of scaling down
• Data analysis and statistics - and communicating these data
www.applikonbio.comSlide 11
Thank you
• www.applikonbio.com/wmarner
• wmarner@applikonbio.com

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Bioreactor education & training w.marner ccp13

  • 1. www.applikonbio.comSlide 1 Technicians Role in Growing the Bioeconomy Panel Wesley D. Marner II, Ph.D. 22 April 2013
  • 2. www.applikonbio.comSlide 2 Benchtop (1-20L) Pilot/Production (7-2,000L) Applikon at a glance • Worldwide provider of bioreactor equipment.
  • 3. www.applikonbio.comSlide 3 Bioprocessing has traditionally been at larger culture volumes ManufacturingProcess Development and Scale UpUpstream Research • Bioreactor operation • Seed culture manipulation • Harvest and downstream purification • Equipment • Data analysis • Experimental design • Regulatory requirements • cGMP protocols • Industrial safety
  • 4. www.applikonbio.comSlide 4 Consider early development screening... • Early stage "winners" can lock in the route of development work during scale up to production 10,000 1,000 150 25 “Winners” ≠Unfortunately,
  • 5. www.applikonbio.comSlide 5 Trend toward greater bioprocessing examination, sooner. ManufacturingProcess Development and Scale UpUpstream Research NumberofCultures # of Cultures Cost / Culture Process Information CostperCulture
  • 6. www.applikonbio.comSlide 6 Trend toward greater bioprocessing examination, sooner. ManufacturingProcess Development and Scale UpUpstream Research NumberofCultures # of Cultures Cost / Culture Process Information CostperCulture Acquiring process data sooner.
  • 7. www.applikonbio.comSlide 7 Trend toward greater bioprocessing examination, sooner. ManufacturingProcess Development and Scale UpUpstream Research NumberofCultures # of Cultures Cost / Culture Process Information CostperCulture Reducing cost of early development. Acquiring process data sooner.
  • 9. www.applikonbio.comSlide 9 New technology for bioprocessing at small scales: Sensor Shake Flasks OD Readers Sensor Dishes RAMbio Mini Bioreactors Parallel Off-Gas Well Plates Process Optimization: Bioreactor Experiments Process Definition: Well Plates, Flask Characterization Strain Construction: Tubes, Well Plates Flasks, Shakers Identification: Cloning, Fluorescence, W ell Plates, Flasks Process DevelopmentScreeningSelectionResearch Classic Autoclavables
  • 10. www.applikonbio.comSlide 10 • Bioprocessing principles in upstream research • Bioreactor startup and operation • Bioreactor control & typical parameters • Culture modes (batch, fed-batch, continuous) • Culture kinetics (growth, nutrient uptake, product formation) • Bioengineering basics (gas transfer, mixing) • Understanding the abilities and limitations of small-scale tools • Small bioreactors vs. large one • Artifacts of microtiter plates • Advantages/Disadvantages of scaling down • Data analysis and statistics - and communicating these data
  • 11. www.applikonbio.comSlide 11 Thank you • www.applikonbio.com/wmarner • wmarner@applikonbio.com