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Lateral Flow Assay

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ubio Biotechnology Systems Pvt Ltd
ubio Biotechnology Systems Pvt Ltd

Manufacturing technology of Lateral flow assay kits

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ubio www.ubio.in LATERAL FLOW ASSAY PRODUCTION STRATEGIES
TYPICAL TEST STRUCTURE
Reagent Application Drying Process Lamination of Components Inspection/Marking Cutting Quality Control Assembly/Packaging SUMMARY OF MANUFACTURING PROCESSES
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],SUMMARY OF MANUFACTURING PROCESSES
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],SUMMARY OF MANUFACTURING PROCESSES
Batch Manufacturing Equipment XYZ 3000 dispenser with BioJets and AirJets Clamshell benchtop laminator Manual Dip Tray CM 4000 Guillotine Cutter
Batch Process Line Layout T/C XYZ XYZ Conjugate Inspect/Mark Dip Tank Block Oven Dry Cutter Clamshell Clamshell Assemble Assembly Roller Assemble Assemble Seal Seal Seal Cut/Sort Inspect/Mark Laminate cover Laminate Master Strip Typ. 1.5 million tests limited by assembly & pouching 12-15 + operators Increase to 4-6 million by adding pouching and/or assembly machine Final QC
In-line manufacturing equipment Reel-to-reel web handling and dispensing platform Auto Laminator
In-Line Process Layout Reel-to-Reel Dispense with Coat/Dry T/C, Block, Dry, Inspect/Mark Reel-to-Reel Dispense with Dry Conjugate Cut/Bottle Laminate/Inspect/Mark 2 parts/sec. Package Package Typ. 10 tests/sec. 60 million + tests per year. Operators—2-5 Cut/Assemble Cut/Assemble 50 parts/bottle 1 bottle/10 sec. 30 million tests per year
[object Object],[object Object],[object Object]

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Lateral Flow Assay

  • 1. ubio www.ubio.in LATERAL FLOW ASSAY PRODUCTION STRATEGIES
  • 3. Reagent Application Drying Process Lamination of Components Inspection/Marking Cutting Quality Control Assembly/Packaging SUMMARY OF MANUFACTURING PROCESSES
  • 4.
  • 5.
  • 6. Batch Manufacturing Equipment XYZ 3000 dispenser with BioJets and AirJets Clamshell benchtop laminator Manual Dip Tray CM 4000 Guillotine Cutter
  • 7. Batch Process Line Layout T/C XYZ XYZ Conjugate Inspect/Mark Dip Tank Block Oven Dry Cutter Clamshell Clamshell Assemble Assembly Roller Assemble Assemble Seal Seal Seal Cut/Sort Inspect/Mark Laminate cover Laminate Master Strip Typ. 1.5 million tests limited by assembly & pouching 12-15 + operators Increase to 4-6 million by adding pouching and/or assembly machine Final QC
  • 8. In-line manufacturing equipment Reel-to-reel web handling and dispensing platform Auto Laminator
  • 9. In-Line Process Layout Reel-to-Reel Dispense with Coat/Dry T/C, Block, Dry, Inspect/Mark Reel-to-Reel Dispense with Dry Conjugate Cut/Bottle Laminate/Inspect/Mark 2 parts/sec. Package Package Typ. 10 tests/sec. 60 million + tests per year. Operators—2-5 Cut/Assemble Cut/Assemble 50 parts/bottle 1 bottle/10 sec. 30 million tests per year
  • 10.