Vg karier 2012_en

VIST Group
Information Systems &
Technologies

VG KARIER
Mine Fleet Management System

©2010 | Commercial in Confidence | Proprietary to
VIST Group

VIST Group
VIST Group MISSION Technologies

Developing and deploying Hi-Tech solutions in key sectors of the industry

Increasing Decreasing
 Operations efficiency and safety  Operation costs
 Control of equipment usage  Negative staff influence
 Labor productivity  Maintenance costs
 Sustainability
 Safety

Marketing Communications www.vistgroup.ru
2011 www.bv-intl.com

VIST Group
SOLUTIONS BY INDUSTRIES AND BRANCHES Technologies

• Mining
• Mining Equipment
Factories
• Railway
• Transport
• Construction


VIST Group
VIST Group STRUCTURE Information Systems &
Technologies

Apatiti
Moscow
Kemerovo
Magnitogorsk
Minsk
Mezhdurechensk
(Belarus) Zheleznogorsk
Stary Oskol
Kryvyi Rih
Danvers
(Ukraine)
(USA)

VIST Group:
Headquarters - Moscow
Branch Offices
- Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk
Subsidiary Companies
-VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine)
-VIST Sensor, Minsk (Belarus)
-BV International, Danvers, Mass., (USA)


VIST Group
BENEFITS OF CHOOSING VIST Group Technologies

More than 20 years
in the market

Flexible solutions
Own development of
with guaranteed
Software and Hardware
quality

Member of the Russian More than100 highly
Silicon Valley Skolkovo qualified employees
with the Intelligent Mine involved in
project design, development, de
ployment and support

Russian
Government Award More than 50 Mine Fleet
for VG Karier Mine Management Systems
Fleet Management installations
System in 2009

VG KARIER Mine Fleet Management System

VIST Group
VIST Group PARTNERS Information Systems &
Technologies

• Belorussian Autoworks “BelAZ”
• OMZ Group (Mining Excavator Producer)
• GPFK
• BV International
• Oracle
• Cisco Systems
• Motorola
• Aplicom Oy
• Tamtron Oy
• Vulcan
• OMZ - Group
• NAVIS
• ROHDE&SCHWARZ
• HP
• IBM
• Skolkovo
• Association GLONASS/GNSS Forum
• Saint Petersburg State Mining University


VIST Group
SOME VIST Group CLIENTS Information Systems &
Technologies

• Severstal
• Magnitogorsk Iron and Steel Works • POLIMETALL (Gold)
• LUTEK • Eurochem
• ENRC
• Siberian Coal Energy Company
• SSGPO
(SUEK)
• FERREXPO
• SDS • KuzbassRazrezUgol
• SDS - AGRO • Metinvest
• EVRAZ • POLYS Gold
• NLMK
• METALLOINVEST
• DGK
• ArcelorMittal
• UGMK
• Joint Venture "ERDENET“ • EN+
• Mechel • SMR
• RUSAL


VIST Group
Technologies

VG KARIER
Mine Fleet Management System


VIST Group
KARIER Benefits Information Systems &
Technologies

Increased Mining Fleet Productivity

Increased Mining Machine Durability
and Life Cycle

Improved Mineral Quality Control

Increased Safety of Mining Works

Reduced operational costs and fuel
consumption


VIST Group
KARIER Economic Benefits Information Systems &
Technologies

The average efficiency of VG Karier calculation is based
on approved statistics from mining enterprises

•Fleet and excavators efficiency and productivity
increase by 5-12%
•Operation costs decrease by 2.5 – 7%
•Fuel consumption decrease by 10-15% (fuel
economy and improper use)


VIST Group
Technologies

Data from one customer (Gold Mine)

Estimated cost
Costs item Actual cost decrease
decrease

Trucks Spare parts 0,95 0,59

Tires 0,90 0,89

Fuel 0,93 0,91

Liquids 0,83 0,81

They haul the same value with less trucks (18 instead of 20)
after 1 year of VG Karier deployment


VIST Group
Technologies

Data from one customer (Gold Mine)

Specific costs for the items
9 months 12 months
1 st half of 2 nd half of
of 2009 of 2009
Specific costs 2008 2008
RUR/ м3*km 11,26 10,54 10,02 9,81
RUR/ t*km 5,12 4,68 4,47 4,35

Cost decrease

• For hauling of one м3*km is 12%
• For transportation one t*km is 15%.


VIST Group
Technologies

ArcelorMittal Kryvyi Rih, Ukraine
KARIER System First Year Usage Allowed:

• 12 % Fleet Efficiency Increase
• 7 % Fuel Consumption Decrease
• Increase Staff Responsibility and
Discipline
• Increase Sustainability and Truck
Technical Rate of Availability
• Eliminate Fuel Theft and Fleet Misuse


VIST Group
KARIER Features Information Systems &
Technologies

Increased Mining Fleet Productivity

Automatic Dispatching and Optimization

Down Time Minimization Use less trucks for the same
hauling volumes
Payload Optimizing

Real-Time Management

Formal Business Messages Support

High Precision Machine Guidance

Time of Equipment Availability Increasing


VIST Group
Technologies

Increased Mining Equipment Durability and Life Cycle

Breach Monitoring and Management

Operating Parameters Control
(speed, load, slope etc.)

Road quality monitoring

Servicing Planning

Equipment Health Monitoring


VIST Group
Technologies

Improved Mineral Quality Control
Optimization with quality criteria

High Precision Machine Guidance

Drill Navigation and Sensor Monitoring

Bench Elevation and Bucket Positioning

Stockpile Management

Geological System Integration


VIST Group
Technologies

Reduced operational costs and fuel consumption

Fuel Consumption Reducing

Exclude Fuel Theft

Down Time Minimization

Real-Time Reporting

Operating Parameters Control
(speed, load, slope etc.)
Real time statistics
Servicing Planning corresponds with surveyor
measurements – full and real
Automatic Dispatching accounting of operations


VIST Group
KARIER System Architecture Information Systems &
Technologies

GPS GLONASS

ERP, MES, EAM,
Geological etc.

Sensors, Mining Equipment
Health monitoring
systems System Server

Control Center


VIST Group
KARIER Position in enterprise Information Systems &
Technologies

Headquarter ERP
VG Holding

VG Orders
VG Railway
and Safety

VG Skarex
VG Karier

Geological systems
VG Drill EAM
Mine
VG Fleet VG MineTruck

Функционал


VIST Group
KARIER Wireless Communication Systems Information Systems &
Technologies

Motorola MESH

WiFi
Enterprise Area

WiMax
COMBINING
GSM

PTP and MTP links Railways

Public Roads
Satellite Communications


VIST Group
KARIER On-Board Equipment Information Systems &
Technologies

Industrial Rugged PC
with LCD Touch Screen Trucks

Excavators

Wireless Communication Loaders
Unit
Drills

Trains
Sensors, Diagnostic
and Control Systems Dozers

Refuelers

Navigation System Auxiliary Transport


VIST Group
Technologies

VIST Group Load, Fuel & Tire Pressure Monitoring System

BENEFITS and FEATURES Sustainability
More than 4500 systems IN USE
•Load measuring
Trucks manufacturer BelAZ approval
•Fuel level and consumption measuring
Industrial Rugged Design
•Trip counting
•Tire pressure control
•Intuitive driver graphical interfaces
•Three level payload light signaling to excavator
operator
•Data storage
•Hydraulic cylinders charging assistance

Can be installed to CAT, Komatsu, Hitachi, Terex etc
or connected to their own system


VIST Group
Technologies

VIST Group Truck Integral Diagnostic System

BENEFITS and FEATURES

•Integral Multifunctional LCD Display
•Truck Systems Health Control (engine, electric drives, hydraulic
system, liquid system etc.)
•Distributed Data Collection from Analog/Digital Sensors
•Driver Video Assistance System
•Load, Fuel & Tire Pressure Control System


VIST Group
Technologies

VIST Group Diagnostic and Control System VG SKAREX for EKG Excavator


•Integral Multifunctional LCD Display
•Electrical Parameters Monitoring (currents, voltages, consumption etc.)
•Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.)
•Digging Cycle Counting
•Operation and Idle Time Counting
•Excavator Systems Health Monitoring (engine, electric drives, hydraulic
system, liquid system etc.)
•Analog/Digital Sensors Readings
•Operator Video Assistance System


VIST Group
KARIER Software Architecture Information Systems &
Technologies

Enterprise KARIER Server

On-board PC Oracle Applications
Software Web-Server
DataBase Server

ERP, MES, EAM,
Geological etc.
Headquarters
Control Center
All Users KARIER
Fat Client +
WEB- Interface
WEB-Interface Server


VIST Group
KARIER Holding Structure Information Systems &
Technologies

Satellite
GPS GLONASS Communications

REMOTE ENTERPRISE

REMOTE OFFICE
System Users

HEADQUARTERS
System Users

MANAGEMENT OFFICE
System Users

ENTERPRISE
ROUTER

CONTROL CENTER
System Server and
System Users


VIST Group
KARIER Mine Fleet Management Information Systems &
Technologies

Mapping
Control
Center Map

•Different Map Types Support
(vector, bitmap)
•Automatic Map Updating from
Geological System
•Configurable Graphics
•Objects, Routes, Zones Creating
and Editing
•Playback Option
Web-Interface
Map


VIST Group
Technologies


VIST Group
Technologies

3-D real time view

Mobile applications for engineers in mine


VIST Group
Technologies

Business Messages

Business
Messaging
Dispatch Software
Manager Driver – Voice and
Text Messages
•Stop reasons
•Breakages
•Directions
•Notifications
•Filling
•Automatic
Engineers Operator– Voice
dispatching
and Text Messages
•etc


VIST Group
Technologies

Shift Order Creation


VIST Group
Technologies

Drivers Schedule Creation


VIST Group
KARIER Truck Management Information Systems &
Technologies

Shift Statistics


VIST Group
Technologies

Truck Operation Diagram


VIST Group
Technologies

Truck Plan Performance Real-Time Report


VIST Group
Technologies

Excavators Plan Performance Real-Time Report


VIST Group
Technologies

Truck Trips Report


VIST Group
Technologies

Truck Down Time and Speed Report


VIST Group
KARIER Equipment Health Monitoring Information Systems &
Technologies

Real Time Condition


VIST Group
KARIER Equipment Health Monitoring Information Systems &
Technologies

Existing diagnostic systems
can be connected (Cummins,
Siemens, MTU, Lincoln etc.)


VIST Group
Technologies

Fleet Technical Condition and Repair Planning


VIST Group
Technologies

Dozer Shift Ordering and
Operation Control


VIST Group
Technologies

Automatic Road Quality Monitoring

Превышение нормативных значений угла наклона

120

100
Roads Defects Marks
80
Промилле

60

40

20

0
10 110 210 310 410 510 610 710 810 910 1010
Маршрут (м)

Roads Slopes Monitoring


VIST Group
Technologies

Auxiliary Transport
Ordering and Operation
Management

Real-time Management

Waybill – Print Form


VIST Group
KARIER Fuel Management Information Systems &
Technologies

Filling Optimization

Low Fuel Level

Direction
Fuel Optimization
Software and
Business Messages

Get Ready


VIST Group
KARIER Fuel Management Information Systems &
Technologies

Full Cycle Fuel Monitoring

Refueler

Level
Output/
Consumption
Temperature
Density
Volume
Fuel Depot Vehicles
Monitoring


VIST Group
KARIER Full Cycle Fuel Monitoring Information Systems &
Technologies

FUEL Monitoring

Fuel Report – Print Form

Fuel Consumption Analyzing


VIST Group
KARIER Railway Management Information Systems &
Technologies

Linear Railroad Structure


VIST Group
Technologies

Train Combination


VIST Group
Technologies

Train Work Diagram

User SW Form Print Form


VIST Group
KARIER Railway Management – Station Information Systems &
Technologies

Control System

E-counting System of Rail Axes

Railway Arrows Management with Electrical Drives

Railway Traffic Lights Management

Route Control Mode

Station Dispatch Office

Station Dispatch Office


VIST Group
Technologies

Central Railway Dispatch Office


VIST Group
KARIER Improved Mineral Quality Control Information Systems &
Technologies


•Actual shift planning using mineral quality needs
•Visual confirmation of material type and
quality while loading trucks - eliminates the
need for staking and ribbon boundaries.
• Calculation of load grade on the trucks –
provides ability to dispatch according to material quality, providing
accurate blending of material and eliminating misrouted loads.
• Automatic record of shovel progress into the
face
• Real-time dispatching and blending - based
on high precision data.
• Elevation control feature - allows operator to
build smooth bench floors thereby reducing wear and tear on vehicles
and promoting faster cycle times.


VIST Group
Technologies

WORK SCHEME

Excavator

High Precision GNSS
and Sensors Minerals Quality Control
and Accounting

Shift Planning
(contours work off order) Real time position, shift order
and geological model Automatic control of shovel
visualization to operator progress into the face


VIST Group
Technologies

BURDEN PREPARATION

Minerals Quantity and Quality Diagrams

Actual Warehouse State


VIST Group
KARIER Improved Drill Management – VG Drill Information Systems &
Technologies


•Automated Drill Guidance using
High Precision GNSS
•Digital Map Shift Order Showing to Operator
•Operation Parameters Control and Visualization
(depth, penetration rate, production and utilization
statistics such as cumulative meterage,
number of holes drilled, time spent drilling, propelling between
holes, and rod handling)


VIST Group
KARIER Improved Drill Management – VG Drill Information Systems &
Technologies

WORK SCHEME Drill

High Precision GNSS
and Sensors
Calculating the
Parameters of Blasting
Hole Charges

Shift planning Real time position, digital map
(holes order and parameters) and guidance prompts Drill Operation Parameters
visualization to operator Control


VIST Group
KARIER Truck Optimization Algorithm Information Systems &
Technologies


•Improved truck distribution on the route / route group
•Reduced truck and shovel waiting time
•Increased productivity
•Automatic Visual Truck Driver Changes Notification

Real-time Truck Management

Static Optimization Dynamic Optimization

Optimization Criteria Statistics and
forecasting


VIST Group
Technologies

OPTIMIZATION CRITERIA

Production rates for the crushers, stockpiles, and/or dumps

Shovel priorities and shovel rates or production

Multiple shovel groups or combinations of groups and shovels working in fixed assignment

Locking of trucks to a particular shovel or destination

Restricting trucks from particular shovels and destinations


VIST Group
Technologies

User Optimization SW

Excavators Optimization
Groups

Unloading
points Trucks


VIST Group
Technologies

Real time routes distribution quality


VIST Group
KARIER deployment Information Systems &
Technologies

Preliminary meeting and offer

6-9 months
Technical visit on site and
Technical project – 1-1,5 month

Manufacturing and shipping - up
to 4 month

Installation and training – up to
2 month

Maintenance and Support


VIST Group
KARIER Maintenance and Support Information Systems &
Technologies

BASE Support Contract -
• Answering the customers’ questions either by phone or by e-mail
• Access to special service WEB-application Free for 12 month
• Access to software updates and new software versions
Additional features
• 24/7 multilingual phone support
• On-site engineer or region service engineer
• System audit every month/quarter/half year/year (on-sight visit and a
report that includes necessary changes for increasing the
productivity)
• Supply of the critical staff and services to site at short notice
• Additional staff training
• Personal manager
• Remote software management
• Region stock with spare parts
• Developing of customer-specific software/reports


VIST Group
Technologies

Intelligent Mine -
the Future of mining!

VIST Group
Intelligent Mine – Key Features Information Systems &
Technologies

Intelligent Mine – a system for autonomous haul operations and robotized mining works:

•Increase mining operation productivity (15-25%)
•Process mining works at harsh climatic conditions and remote regions
•Solve the scarcity of labor problem in mining regions

Technologies developing to create Intelligent Mine:
• GPS/GLONASS satellite navigation
• Wireless broadband communications
• Software
• Robotics
• Microelectronics

Intelligent Mine is based on VIST Group Mine Fleet Management System VG Karier, which was awarded
by the Russian goverment in field of science and technics


VIST Group
Intelligent Mine Components Information Systems &
Technologies

Communication System:

•Wireless Systems
•Wire optical systems
•Voice and video wireless systems

Navigation System:

•High precision GLONASS/GPS
•3D vision system based on lidars, radars and digital cameras
•On-board hardware and software for remote management and autonomous movement
•Wireless System

Computer and Networking System:

•Onboard Equipment and Sensors
•Central system server for remote and autonomous mine management and process monitoring
•Mining works analysis and reporting software for management office


VIST Group
What is done: Information Systems &
Technologies

2010. Remotely managed driverless mining truck based on BelAZ 75137 was
successfully shown at BelAZ Autoworks

Collision High Precision Navigation
Avoidance
System Remote Control
Center

Wireless System

Remote Control
Hardware and
Software

Nearest future:
2012. First robotized area in Siberia at coal mining enterprise will be developed


VIST Group
Technologies

Thank you for your attention!

VIST Group
Dokuchaev pereulok, 3/1
BV International
107078 Moscow
37 High Street
Russia
Danvers, MA 01923
1 978 778 4161 Tel.: + 7 (499) 975-2217

http://www.bv-intl.com/ http://eng.vistgroup.ru/

e-mail: sales@bv-intl.com e-mail: info@vistgroup.ru


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