Global HSE Conference | Sept 26 - 27 2013 | New Delhi, India

1. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing in
cement kiln
Concepts and
in Oil and Gas Sector
John Jones
Regional Operations Director
Geocycle Asia

2. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Overview
• Concepts and Benefits of Waste Co-processing
• Challenges During Waste Co-processing
• Initiatives on Co-processing: South East Asia Experience
• Case study of Oil & Gas sector from Indonesia
• Recognition of the initiatives of Geocycle

3. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste Management Hierarchy
Main drive: LCA
3R+C
Co-
processing
Recycling
Technology
Society
Industry
A
Industry
B
* GIZ Guidelines on Co-processing of waste materials in Cement Production

4. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
What is Co-processing?
Co-Processing is…
…the disposal of waste materials in RII’s (Resources Intensives Industrial processes)
such as cement, lime, steel, glasses, power generation etc.*
* GIZ Guidelines on Co-processing of waste materials in Cement Production

5. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Advantages of Co-processing in Cement Kiln
 High temperatures and long residence time
In all cases more than 3” > 1100 C
 Self cleaning process
Lime represent > 60% in mass
 Double valorization: organic and minerals
Organic totally destroyed
Ash incorporated in the final product
 Reduction of global emissions
No additional emission if A.F.R. used - Global CO2 is reduced
 Existing, local industry

6. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Reduction of GHGs
Co-processing and
Incineration
Reduction in GHG
Emissions
Co-processing and Landfill
Prevention of Methane*
Emissions
* Methane has 21 times more global
warming potential than CO2
Co-processing is THE alternative to save our environment and
improve industry ecological footprint

7. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing: Moving to an UN Legal Frame
• Presentation of the co-processing concept at
the CoP Bali June 2008
• 2008-2011: SBC in charge to develop 4 new
technical guidelines for waste management
(used tires/e-wastes/ Hg/co-processing)
• Chile volunteered to draft a project, on the
web since Dec 2009
• Draft to be reviewed at the COPWG on May
10, 2010
• Final proposal presented and ratified at the
COP October 2011 Cartagena, Colombia

8. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing Guidelines
 Holcim and GTZ through a Strategic alliance
 Proposed international guidelines for the co-processing
of waste materials in the cement production
 Secured the public acceptance of these guidelines
 Finalized them in July 2006
Guidelines available in English, Spanish, Portugese, Chesk, Slovak, Hungary,
French, Chinese and Russian
 From those guidelines, specific legal
frames on co-processing are under
implementation in around 15 countries
 More advanced: Mexico, Salvador,
Colombia, Ecuador, Brazil, Chile,
China, Phillipines, …
 SA: new policy signed April 26 - 2009

9. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Co-processing guidelines….
CPCB Guidelines on Co-Processing February 2010
Co-processing is recognized by
government authorities in other South Asia
Countries
• Indonesia
• Sri Lanka
• Thailand
• Vietnam

10. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste & Sustainability: The Challenge

11. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste Pre-processing Activities

12. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Holcim’s Global Waste Co-processing Network
• Co-processing
activities in 39
countries with over
4500 customers
• 28 pre-processing
facilities
• More than 7 mil. tons
of AFR co-processed
in 2009
• Treated about 20,000
waste streams

13. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
The Geocycle Asia approach

14. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Waste handled

15. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Case study: Geocycle Indonesia
Total Services Solution Projects
–Oil and Gas Sector -
• Chevron Pasific Indonesia Riau – Cement Drilling Cutting and General Waste
Handling
• Chevron Geothermal, Gunung Salak – General waste Handling
• Medco JOB Tomori, Sulawesi – Drilling Cutting Handling
• Medco E&P Indonesia, Palembang – Contaminated Soil Handling
• Arun NGL, Aceh – Sulfinol Handling
• Star Energy Geothermal Wayang Windu - Drilling cutting Handling
• MontD’Or Oil Tungkal Jambi - General Waste Handling and Pit Cleaning
• Badak NGL Kalimantan - General Waste Handling
• Pertamina Plaju, Palembang – Contaminated Soil Handling
• Pertamina ONWJ, Marunda – Liquid and General Waste Handling
• Pertamina Geothermal Energy - Drilling Cutting Handling

16. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Chevron Pacific Indonesia
• Geocycle is awarded 2 years contract to handle Hazardous Waste
Disposal at Chevron Pacific Riau (06 Feb 2012 – 06 Feb 2014)
• This is the third contract between Geocycle and Chevron since 2010
• Waste materials include : Cement drill cutting, chemical waste, oily
rags, ash incinerator, used oil, etc.
• Total volume on contract is 3410 MT
• Scope of work :
 Handling and repacking
 Weighing
 Loading to shipping container
 Transporting (land and sea) - Interisland
 Co-processing in Cement Kiln

17. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Star Energy Geothermal
• Geocycle is awarded one year contract to handle Drilling Cutting from
Star Energy Geothermal
• Total volume on contract is 4550 M3
–Scope of work :
 Supervision
 Loading to Dump Truck
 Transporting
 Co-processing in Cement Kiln

18. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Clean Up Project – Montd’or Oil Tungkal Ltd Jambi
• Geocycle is awarded for 1 year contract to do site clean up
for MontD’Or Oil Tungkal, Ltd
• Waste materials include : oil sludge, contaminated soil
and some general waste

19. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Pertamina Geothermal Energy
• Drilling Cutting Handling for Pertamina Geothermal Energy
• 700 M3 of material from Pertamina Geothermal Energy was
transported to HIL
• Scope of work :
 Supervision
 Loading to Dump Truck
 Transporting
 Co-processing in Cement Kiln

20. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Pertamina–Medco E&P Tomori
• Geocycle is just recently awarded 2 years contract (execution starts on September 2013) to
handle Waste Management Disposal for Pertamina-Medco E&P Tomori
• Waste materials include : Drilling Cutting, Waste Oil and Chemicals
• Total volume on contract is 9000 MT
• Total Revenues of this contract is 4 Mio USD
• Scope of work :
 Handling and repacking
 Waste Water Treatment on Site
 Weighing
 Loading to shipping container
 Transporting (land and sea) - Interisland
 Co-processing in Cement Kiln

21. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Updates of India so far….
Geocycle has been co-processing RFCCU spent catalysts from Barauni and Panipat Refineries at
its cement kilns at Chaibasa and Gagal respectively
• Geocycle has the necessary approval from CPCB for co-processing of hazardous RFCCU spent
catalyst (category 4.1, schedule 1)
• Recently participated in the tender for disposal of Oily sludge from Haldia refinery at its cement kiln at
Chaibasa (under TC evaluation by IOCL)
• Have assessed the feasibility of the following waste streams:
• Oily sludge from Barauni Refinery for disposal at Chaibasa Cement Works, Jharkhand
• ETP Sludge, Chemical Sludge & TB Sludge from Panipat Refinery for disposal at Cement
Works, located in Rajasthan
• Activated Carbon from Mathura Refinery for disposal at for disposal at Cement Works, located in
Rajasthan
• Undertaken a successful trial run of Drill Cutting waste from Cairns India and Lakheri Cement
Works

22. Technical Session # (
Topic : Co-processing in cement kiln Concepts and in Oil and Gas Sector
Thank you -
Dhanyawad
Shukriya
Terima Kasih
Bohoma istuti
Khorb Kun Krup
Cám ón
Salamat
Xie Xie
Contact for further queries
John Jones
Regional Operations director
Geocycle Asia
John.jones@holcim.com