Small Businesses: Making money from waste , From trash to treasue Construction Material Machinery, Brick and mortar business, Paver (flooring), Roof,Flooring machinery Small enterprises, environment friendly, using(recycling) waste tp produce utility products like paper pencils, paper, paper pens, polymer pencils, bricks, roofing tiles,

1. nomachines.in
SMALL BUSINESS MACHINES
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WEALTH FROM WASTE
achines.inWcare@ecoma
› MONEY SPINNERS FROM WASTE
› Low investment High return
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2. FROM WASTE TO BRICKSFROM WASTE TO BRICKS
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MechRam – MX Fly Ash brick technology is a highly profitable business for small scale
building material producers, civil contractors and builders.
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A total investment of Rs. 12-14 lakhs for a mechanized production system.
Assures an annual production of 20 lakh bricks with a turnover of Rs. 50 lakhs per
annum.
M–MX
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The pay back period for the business is two years. The benefits of the technology are
appreciated by both public and private sectors. The hydraulically operated MechRam –
MX is a simple operating machine that compresses the fly-ash mix into the desired brick
size.
ECHRAM
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The machine is equipped with mechanized feeding of machine from pan mixer through
hopper cum conveyer system.
Each moulding mechanism produces four bricks per cycle; and the full package produces
ME
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Each moulding mechanism produces four bricks per cycle; and the full package produces
1000 bricks per hour. MechRam - MX can produce different sizes of bricks i.e. 230 ×
108 × 75mm and 200 × 90 × 90 mm.
MechRam machines produces standard brick size with frog is optional. Auxiliary
equipment consists of two pan mixers and a hydraulic pallet truck.
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equipment consists of two pan mixers and a hydraulic pallet truck.

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Description MechRam - MX
Effective Mould Area (L×W) 230 mm × 230 mm – 2 nos.
Block Height / Filling depth 75 mm / 130mm
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pecificatio
Power Rating 5 HP- 3 Phase
Space Required 7 m × 10 m covered shed
Production Capacity 1000 Bricks per hour
Manpower 10
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MXSp
Manpower 10
Description Pan Mixer
Capacity 2 × 300 Kg
Power Rating 2 × 7.5 HP
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Ram–
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Roller Pan mixers 300 kg/Charge,2 nos
Electrical Power (3 Phase) 2×5+2+10 HP
Manpower 10
Product Transfer Mechanism Pallet truck
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MechR
Product Transfer Mechanism Pallet truck
Description Hydraulic Pallet Trolley
Maximum Load Carrying Capacity 500 Kg
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MechRam – MX

4. Good quality
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Uniform shape and size, sharp edges and corners with
consistency in quality which enhances product
acceptability.
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Flexibility in product Each machine provides flexibility in
production of standard brick size. Customized strength of
fly ash bricks can be achieved by altering the design mix.
nefits
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fly ash bricks can be achieved by altering the design mix.
Premium profits Mech-Ram fly ash package provides the
cost benefits with optimum raw mix design which enables
to earn higher profit margins.
MXBen
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to earn higher profit margins.
Low business risk The production is based on waste
utilization; no coal is used in the production process. The
business risks are lower due to stable prices of materials
Ram–M
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business risks are lower due to stable prices of materials
and technology.
MechR
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MechRam – MX

5. Highlight
MechRam – MV Fly Ash brick technology is a highly profitable business for
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small scale building material producers, civil contractors and builders. A
total investment of Rs. 10-12 lacs for a semi-mechanized production system
assures an annual production of 15 lac bricks with a turnover of Rs. 30
lacs per annum. The pay back period for the business is three years. The
benefits of the technology are appreciated by both public and private
omachines.in
benefits of the technology are appreciated by both public and private
sectors and it is promoted by central government and NABARD.
Service Package Machines and Tech Services Private Ltd. provides a
comprehensive package of services to prospective clients. These services are
delivered through a regional network of centers and include
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delivered through a regional network of centers and include
Material selection, material testing and product testing services
Determination of optimum mix
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Supply of customized machinery and accessories
Commissioning of production and training
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MechR
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MechRam - MV

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Description Mech-Ram - MV
Product
Si (St d d/Ch f d)
230×110×75 mm
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Size(Standard/Chamfered)
Production Capacity 650/hour
Roller Pan mixer 300 kg/Charge
MV
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Roller Pan mixer 300 kg/Charge
Electrical Power (3 Phase) 5+7.5 HP
am–M
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Manpower 10 persons
Product Transfer Mechanism Pallet trolley
echRa
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M
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7. Machine and Equipments Benefits delivered to enterprises Good
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Machine and Equipments Benefits delivered to enterprises Good
quality Uniform shape and size, sharp edges and corners with
consistency in quality which enhances product acceptability.
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Flexibility in product Each machine provides flexibility in
production of standard brick size, shape and chamfered bricks
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with smooth edges. Customized strength of fly ash bricks can be
achieved by altering the design mix.
Premium on price Chamfered fly ash bricks command a premium
m–MV
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Premium on price Chamfered fly ash bricks command a premium
in the market; upto Rs. 200 per 1000 bricks.
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Low business risk The production is based on waste utilization;
no coal is used in the production process. The business risks are
lower due to stable prices of materials and technology.
Me
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8. Thi i t y l l t i ith l d ti f 75 b i kThis is an entry level enterprise with an annual production of 7.5 bricks.
The advantage is that the production is scalable. It also provides
flexibility of production of bricks at multiple sites. The benefits are
appreciated by BALCO, UNICEF who have used the fly ash bricks in
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construction of rural houses and village infrastructure.
It produces two standard sizes of bricks in each cycle with daily
production of 1250 bricks. The strength and quality of the product is
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varied by changing the design mix composition. In case of the technology
package of Mechanized is used as a standby system is case of
electricity breakdown to utilize pre-prepared mix
The composition of a typical Fly Ash bricks is
ght
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The composition of a typical Fly Ash bricks is
Fly ash - 50-70%
Coarse Sand -20-30%
Lime - 8-12%
Gypsum - 3-4%
Highli
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Description Balram - MI
Product
Size(Standard/Chamfered)
230×110×75 mm
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alram
( )
Production Capacity 1500/day
Manpower 6
Pan Mixer Optional
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Pan Mixer Optional

9. The most popular module is of 2-shaft Ecokiln with an annual production
capacity of 20 Lacs bricks. EcoKiln is highly profitable for small and medium scale
building material producers. A capital investment of about Rs 28-30 lakhs can
yield a turnover of Rs 35 50 lakhs per annum The investment is recovered in 3
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yield a turnover of Rs. 35-50 lakhs per annum. The investment is recovered in 3
years of operation. The time duration for kiln construction and commissioning is
only 60 days. The EcoKiln is available in multiple configurations:
2-Shaft, (approx 10000 bricks per day)
ight
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2 Shaft, (approx 10000 bricks per day)
4-Shafts, (approx 20000 bricks per day)
6-Shafts (approx 30000 bricks per day)
In multiple-shafts for any level of brick production.
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Description EcoKiln
Production Capacity 10000 bricks/day
/f l i S i f 0%
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Energy/fuel saving Saving of upto 50%
Manpower 30 operators
Electrical Power 2 HP for convey of
Operation Period 240 days per year
D i ti A i
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EcoK
Description Accessories
Screw jack 2 Nos
Trolleys 4 Nos.
Conveyor system for lifting Single
BrickMek Mechine 1 nos
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BrickMek Mechine 1 nos

10. Energy efficient
Save 30% to 50% on fuel cost when compared to other brick firing
technologies
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technologies.
Rapid Construction
Construction of kilns can be completed within 60 days and saleable
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Construction of kilns can be completed within 60 days and saleable
production is available within 48 hours of kiln stabilization.
Low working capital
P d ti y l t t ith 50 000 t k f g b i k Th
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Production cycle can start with 50,000 stocks of green bricks. The
working capital required in case of VSBK is considerably low because
the saleable product (fired bricks) is obtained within 24 hrs of
loading
Benefits
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High quality and less breakage
More than 90% of the bricks produced belong to 1st grade, and are
of uniform quality Well designed loading and unloading system
KlinB
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of uniform quality. Well designed loading and unloading system
controls the breakage within 5 percent of the production.
EcoK
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11. Th B i kM k hi i t d ig d hi
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The BrickMek machine is a custom designed machine
which is engineered for high performance.
Th d ti f th B i kM k hi t h th
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The production of the BrickMek machine matches the
firing capacity of a 2-shaft EcoKiln.
ePackag
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provides the fully service package of soil testing,
custom designed moulds supply of machine and
Service
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custom designed moulds, supply of machine and
accessories, commissioning and training services for
the BrickMek.
Mek
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BrickM
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Description BrickMek
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Rated Production Capacity 1440 bricks/Hour
Electrical Power 3 Phase (7.5+1 HP)
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Brick moulds
24 Nos. of Stainless Steel
moulds
Mould Shifting Trolley 03 Nos. (Manually operated)
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Mek
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Manpower 10 - 12
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BrickM
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13. Premium earnings on the final product
The BrickMek machine moulded bricks command a good premium from Rs 1000 to Rs 2000
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The BrickMek machine moulded bricks command a good premium from Rs. 1000 to Rs. 2000
per 1000 nos of bricks over existing quality of the bricks.
Super Quality
BrickMek results in superior quality of finished brick higher strength consistent size and
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BrickMek results in superior quality of finished brick, higher strength, consistent size and
sharp corners. In construction, the cost of mortar consumed will reduce by 30%.
Extended Brick Season
BrickMek machines operation expands the brick season for entrepreneurs as green brick
fits
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BrickMek machines operation expands the brick season for entrepreneurs as green brick
production continues into the rainy season.
Flexible Manpower
BrickMek machine operations do not require services of the specialized moulder community.
Benef
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BrickMek machine operations do not require services of the specialized moulder community.
The machine operation is easily managed with training of local manpower.
Fuel Saving
Internal fuel like sponge iron waste, boiler ash from thermal power plants, rice husk, fired rice
Mek
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n erna ue ke sponge ron was e, bo er ash rom herma power p an s, r ce husk, red r ce
husk and other carbon bearing industrial wastes is easily mixed with soil by the BrickMek.
Usage of internal fuel reduces the consumption of external coal.
BrickM
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14. i fi g h l g id i g dgMicro Concrete Roofing Technology provides a cutting edge
solution for manufacture of high quality, affordable micro concrete
roofing tiles. The MCR package is an elegant production system
with which production of tiles can commence within hours of setting
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with which production of tiles can commence within hours of setting
up the enterprise.
The MCR package is highly profitable for micro and small scale
building materials producers A capital investment of Rupees 30
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building materials producers. A capital investment of Rupees 3.0
lacs assures an annual production of 75,000 roofing tiles with a
turnover of rupees 7.5 lacs per annum.
The business breaks even within the first year of operations and
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The business breaks even within the first year of operations and
generates over 30 percent profits per annum. The business can be
easily scaled up with additional investment in moulds
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Micro
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15. Th Til M k h i d ig hi h gi i t t ib ti dThe Tile Maker has a unique design which gives consistent vibration and
compaction at very low input of electric. The Tile maker is supplied with
250 high impact plastic injection moulds in a choice of shapes; Pantile for
rural application and Roman pattern for up market application.
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rural application and Roman pattern for up market application.
The micro concrete roofing package includes the choice of self stacking
moulds, a complete set of custom designed accessories, alignment the
bending test apparatus.
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The Tile Maker is capable of producing 250 tiles in a 8 hours shift with a
man power of four. The versatile Tile Maker is also used to manufacture
a diverse range of decorative pavers and tiles.
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Description Micron
Vibrating Table (L×W) 540×315 mm
achines.inW
Roof Tile Moulds Pan and Roman type,profile, injection moulded
Quality Tools • Bending test jig
Tools • Alignment tool
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Electrical Power 1/4 HP, Single Phase
Prodn Capacity 250 Tiles per shift
Manpower 4
Micro
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16. MCR tiles offer many advantages over other affordable roof materials such Mangalore tiles
and country tiles.
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Good quality Consistent quality & uniform shape and size, sharp which enhances product
acceptability. MCR Tiles is highly cost effective as compare to other roofing tiles. It can be
coloured to user’s choice and it not contain asbestos fibers, which is harmful for the health.
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Flexibility in product Tile Maker is highly versatile machine, it provides flexibility in
production. Tile Maker is able to produce different types of micro concrete roofing and
multi design decorative pavers and tiles.
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Premium on price The micro concrete roofing tiles are in equivalence with industrial roofing
products. Therefore, their pricing in the market is on par with industrial products. A higher
premium is achieved by colouring the tile.
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Low business risk The production materials for all micro concrete products are easily
available local materials; cement, sand and crushed stone. The ability to switch production
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easily from roofing tiles to decorative pavers and files.
Micro
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17. GreenCast Floors Technology provides a cutting edge solution for manufacture ofGreenCast Floors Technology provides a cutting edge solution for manufacture of
high quality, long lasting and affordable Concrete Pavers. GreenCast Floors
Technology consists of an elegant and flexible production system on which diverse
shapes & thickness of concrete pavers can be produced with the use of custom
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designed PVC moulds.
The production system is designed to yield production within hours of setting up
the enterprise. GreenCast Floors Technology is highly profitable for micro and small
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the enterprise. GreenCast Floors Technology is highly profitable for micro and small
scale building materials producers.
Currently, the GreenCast Floors Technology Package consists of a vibrating table
with a choice of PVC moulds for manufacture concrete decorative pavers With a
s
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with a choice of PVC moulds for manufacture concrete decorative pavers. With a
judicious investment in moulds, this technology offers flexibility in quantum as per
local market requirement and option of other concrete products like GreenCast
Frames.
Floors
achines.inW
nCast
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Green
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18. n
Description GreenCast Floors
Vibrating Table (L×W) 3.15 x 0.78 meter
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Color Pan Mixer 150 kg / Charge
PVC Moulds in diverse range of
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Moulds
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interlocking shapes with choice of thickness
for medium duty and decorative pavers
Production Capacity 1000 pavers / day
Cast
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Production Capacity 1000 pavers / day
Manpower 6
Power Rating 2HP+3HP3 phase
reen
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Power Rating 2HP+3HP,3 phase
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19. The GreenCast Floors Technology can be used for producing medium duty and light duty decorative paving blocks. These are
available in diverse shapes and thickness. PVC moulds with the concrete mix are placed at one end of the table, and gradually
traverse the length of the vibrating table during the vibration.
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The vibrating table is fitted with an electrically powered vibration mechanism to achieve uniform compaction and high quality
surface finish. The products are demoulded after 24 hours, and the moulds are reused the next day.
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GreenCast Floors Technology manufactures high quality pavers. A diverse range of interlocking shapes is offered by Machines. All
products are demoulded after 24 hours.
The technology is capable of producing 1000 blocks in 8 hours shift with six operators. With capital investment of Rs. 4,50,000, a
production value of Rs. 14,00,000 per annum is achieved. There is an option for production of colored, decorative pavers with
additional investment in a color mixer
oors
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additional investment in a color mixer.
The pavers produced with GreenCast Floors Technology offer numerous benefits:
Appropriate quality; medium & light duty uniform size and shape
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Appropriate quality; medium & light duty, uniform size and shape
Anti-skid surface; features incorporated during production
Customized compressive strength and durability.
Di li ti d i y id lk ki g h i g d
GreenC
achineand
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Diverse application; drive ways, side walks, parking, shopping and ramps.
G
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20. n
T
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NTACT
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CON
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centre for application of renewable energy
care@ecomachines.in, care@care-india.com, care@eco-pencil.com
http://www eco pencil com http://www care india co
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http://www.eco-pencil.com, http://www.care-india.co