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Strategies for Vibration Monitoring ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Current Condition Monitoring Practices  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Protective Maintenance   TM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of adopting a program of  Protective Maintenance  TM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Basic Vibration:  simple yet complex or all an Operator needs to know about vibration ,[object Object],[object Object],[object Object],Light:  from the sun Overall:   Bright   or dim Very complex:  Prism Vibration:  from rotating equipment: Overall vibration:   High   or low Very complex:  Spectrum analyzers Orca’s sound pattern
Fan protection & condition monitoring  in a “dry process” plant ,[object Object],rotary kiln raw mill electro-st precip coal mill sep sep sep electro-st precip cement mill sep cooler S t a c k S t a c k raw mill exhaust coal injection coal mill exhaust preheater exhaust cooler  exhaust electroprecipitator  exhaust cement mill exhaust cooler FD fan cooler recirculation
What  are the most common  Root Causes  of Fan vibration? Significant frequency change mounting  &  foundation problems motor anomalies bearing wear Journal/sleeve “ anti-friction” misalign ment imbalance imbalance & other frequencies of interest Significant overall vibration change
Location on Fan for Monitoring Vibration ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],1 3 4 2
Vibration Instrumentation for Protective Maintenance   TM   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
“ How much protection is enough for your operation?” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Protective Maintenance Fans Cement

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  • 5.
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  • 7. What are the most common Root Causes of Fan vibration? Significant frequency change mounting & foundation problems motor anomalies bearing wear Journal/sleeve “ anti-friction” misalign ment imbalance imbalance & other frequencies of interest Significant overall vibration change
  • 8.
  • 9.
  • 10.