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HVAC Efficiency
California Title 24
Change-out Rules




 Prepared by Douglas Beaman Associates
HVAC Efficiency
      California Title 24 Change-Out Rules

             Table of Contents
1   Introduction and Change Out Rules
2   Duct Testing Procedures and
     Equipment Set-up
3   Duct Leakage and Delivered Btuh
4   Tables
5   Duct Testing Quick Set-up Guide




                      Copyright 2009
                Douglas Beaman Associates ©
California Center for Sustainable Energy




                 HVAC Efficiency and
                  C lif
                  California Titl 24
                          i Title
                                                 2008 Title 24
                              Introduction and Changeout Rules
                              I t d ti       d Ch      tR l

                                            Douglas Beaman Associates©




          HVAC Efficiency and California T-24                              Slide 2




Introduction--2008 Changeout Rules                                                   Page 1
California Center for Sustainable Energy




                                          Doug Beaman
                                           Gary Wollin
                                    Douglas Beaman Associates
                                         612 – 13th Street
                                       Modesto, CA 95354

                                                 (209) 524-1000

                                      Doug@DougBeaman.com
                                      Gary@DougBeaman.com


          HVAC Efficiency and California T-24                              Slide 3




                                                CEC Website
          New Standards and Manuals can be downloaded
           at:
                    www.energy.ca.gov/title24




          HVAC Efficiency and California T-24                              Slide 4




Introduction--2008 Changeout Rules                                                   Page 2
California Center for Sustainable Energy




                                         2008 Standards
          The “Standards” contain
           the actual code
           language, harder to
           understand, but the
           last word.




          HVAC Efficiency and California T-24                              Slide 5




           Residential Compliance Manual
                        (RCM)
             Designed to be used
              by building
              departments,
              builders, energy
              consultants.




          HVAC Efficiency and California T-24                              Slide 6




Introduction--2008 Changeout Rules                                                   Page 3
California Center for Sustainable Energy




               NONRESIDENTIAL Compliance
                        Manual
          Designed to be used by
           building departments
                     departments,
           builders, energy
           consultants.




          HVAC Efficiency and California T-24                              Slide 7




                     Residential Alternative
                   Calculation Method (ACM)
          Guidelines for Computer
           Programs + HERS
           Testing Regulations




          HVAC Efficiency and California T-24                              Slide 8




Introduction--2008 Changeout Rules                                                   Page 4
California Center for Sustainable Energy




                           Reference Appendices
          Test and Verification
           Procedures for HERS
           Raters and
           Contractors.




          HVAC Efficiency and California T-24                              Slide 9




          “Blueprint” is a newsletter of the California Energy
            Commission.
          It focuses on California s Title 24 Building Efficiency
                         California's
            Standards.



          HVAC Efficiency and California T-24                              Slide 10




Introduction--2008 Changeout Rules                                                    Page 5
California Center for Sustainable Energy




                               Download Blueprint at:
             http://www.energy.ca.gov/efficiency/blueprint/




          HVAC Efficiency and California T-24                              Slide 11




                     Energy Commission Videos
                           http://www.energyvideos.com/




          HVAC Efficiency and California T-24                              Slide 12




Introduction--2008 Changeout Rules                                                    Page 6
California Center for Sustainable Energy




                                        Why Efficiency?




          HVAC Efficiency and California T-24                              Slide 13




                          California Energy Trends




          HVAC Efficiency and California T-24                              Slide 14




Introduction--2008 Changeout Rules                                                    Page 7
California Center for Sustainable Energy




                                 Why Change-Outs?

          Energy Standards are starting to address energy
            efficiency of existing homes and businesses as
            well as new buildings.`




          HVAC Efficiency and California T-24                              Slide 15




          HVAC Efficiency and California T-24                              Slide 16




Introduction--2008 Changeout Rules                                                    Page 8
California Center for Sustainable Energy




                       Typical Leakage Rates for
                          Residential Systems
          Statewide average duct leakage in existing
            residential systems: 28 - 35%

                         3-ton @ 400 cfm = 1200 * .28 = 336 cfm

                         3-ton @ 400 cfm = 1200 * .35 = 420 cfm




          HVAC Efficiency and California T-24                               Slide 17




                          Residential Change-out
                               (
                               (Alterations)
                                           )




         HVAC Efficiency and California T-24                                 Slide 18




Introduction--2008 Changeout Rules                                                      Page 9
California Center for Sustainable Energy




                           Residential Alternatives
          Are there any alternatives to performing the duct
            sealing and testing?




                                                NO
          HVAC Efficiency and California T-24                                     Slide 19




                           Quick Review of
                        Common Duct Problems




          HVAC Efficiency and California T-24                       Slide 20   11/13/2009




Introduction--2008 Changeout Rules                                                           Page 10
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 21




          HVAC Efficiency and California T-24                              Slide 22




Introduction--2008 Changeout Rules                                                    Page 11
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 23




          HVAC Efficiency and California T-24                              Slide 24




Introduction--2008 Changeout Rules                                                    Page 12
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 25




          HVAC Efficiency and California T-24                              Slide 26




Introduction--2008 Changeout Rules                                                    Page 13
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 27




          HVAC Efficiency and California T-24                              Slide 28




Introduction--2008 Changeout Rules                                                    Page 14
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 29




          HVAC Efficiency and California T-24                              Slide 30




Introduction--2008 Changeout Rules                                                    Page 15
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 31




          HVAC Efficiency and California T-24                              Slide 32




Introduction--2008 Changeout Rules                                                    Page 16
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 33




          HVAC Efficiency and California T-24                              Slide 34




Introduction--2008 Changeout Rules                                                    Page 17
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 35




          HVAC Efficiency and California T-24                              Slide 36




Introduction--2008 Changeout Rules                                                    Page 18
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 37




          HVAC Efficiency and California T-24                              Slide 38




Introduction--2008 Changeout Rules                                                    Page 19
California Center for Sustainable Energy




          HVAC Efficiency and California T-24                              Slide 39




                      Prescriptive Requirements
          New or replacement space-conditioning systems
          §152(b)1C
          A new or replacement space conditioning system
            installed in an existing dwelling includes a completely
            new or replacement duct system and a completely
            new or replacement air handler.

          A new or replacement space conditioning system
            installed in an existing dwelling includes a completely
            new or replacement duct system* and a completely
            new or replacement air handler.
          HVAC Efficiency and California T-24                              Slide 40




Introduction--2008 Changeout Rules                                                    Page 20
California Center for Sustainable Energy




               Definition: completely new or
                replacement duct system
          A completely new or replacement duct system
            can also include existing parts of the original
            duct system (e.g., register boots, air handler, coil,
            plenums, etc.) if those parts are accessible and
            they can be sealed.




          HVAC Efficiency and California T-24                              Slide 41




                                                Target Leakage
                "completely new or replacement duct system"

          If the system is substantially new, and includes the
             furnace cabinet (air handler) and other existing
             parts of the original system that are all
             accessible, an attempt should be made to seal
             the duct system to meet the 6% (of system fan
             airflow) leakage criteria.




          HVAC Efficiency and California T-24                              Slide 42




Introduction--2008 Changeout Rules                                                    Page 21
California Center for Sustainable Energy




                             Target Leakage—(CONTINUED)
               "new or replacement completely duct system"

          If the 6% leakage rate criteria cannot be met, a
             smoke test should be performed to verify that the
             excess leakage is coming only from the furnace
             cabinet, and not from other accessible portions
             of the duct system.

          Note that the protocol for Smoke Test of
           Accessible-duct Sealing given in Reference
           Residential Appendix RA3.1.4.3.7 and makes an
           exception for the furnace cabinet.

          HVAC Efficiency and California T-24                              Slide 43




                           Definition: Accessibility
          Accessible is defined as having access thereto, but
           which first may require removal or opening of access
           panels, doors, or similar obstructions.

          For example, if walls and drywalls have to be moved or
            removed, or if the ducts are buried under insulation,
            or if a joint in the duct system is in too small a space
            between framing member for someone to be able
            to get to the joint to seal it, then that portion of the
            duct system is not accessible and is not required to
            be sealed even if smoke testing determines that the
            duct leaks in that inaccessible location.
          HVAC Efficiency and California T-24                              Slide 44




Introduction--2008 Changeout Rules                                                    Page 22
California Center for Sustainable Energy




                    Airflow and Fan Watt Draw
          In climate zones 10-15 when a new or replacement
            space conditioning
            space-conditioning system is installed, the central
            forced air fan must simultaneously in every zonal
            control mode demonstrate an airflow of greater
            than 350 CFM/ton of nominal cooling, and a fan
            watt draw of 0.58 W/CFM in accordance with
            the procedures in Reference Residential
            Appendix RA3.3.

          In addition, the system installer must provide in the
            supply plenum, a hole for the placement of a
            static pressure probe.
          HVAC Efficiency and California T-24                              Slide 45




                    Airflow and Fan Watt Draw
                           (CONTINUED)
          In addition, the system
            installer must provide in the
            supply plenum, a hole for
            the placement of a static
            pressure probe (HSPP) or a
            permanently installed static
            pressure probe (PSPP),
            downstream of the
            evaporative coil, which
            meets the specifications of
            Reference Residential
            Appendix Section RA3.3.1.
          HVAC Efficiency and California T-24                              Slide 46




Introduction--2008 Changeout Rules                                                    Page 23
California Center for Sustainable Energy




                                  Refrigerant Charge
                                    Measurement
          §152(b)1C and §151(f)7

          In climate zones 2, and 8-15, when new or
             replacement split system air conditioners or heat
             pumps are installed in existing buildings, refrigerant
             charge must be measured and third party verified.
             This requirement applies not only when a completely
             new space-conditioning system is installed but also
                    p                g y
             when components of an existing space-conditioning
             system, such as the outdoor condensing unit or the
             indoor cooling coil are replaced. The refrigerant
             charge measurement require verification by a HERS
             rater.
          HVAC Efficiency and California T-24                              Slide 47




                                  Refrigerant Charge
                                    Measurement
          §151(f)7A specifies that when refrigerant charge is
             called for, the unit must also be equipped with
             either;
          1. temperature measurement access holes (TMAH)
             and saturation temperature measurement
             sensors (STMS) that must be HERS verified;
          OR
          2. be
          2 b equipped with a “ h
                     i    d ith “charge indicator device”
                                             i di t d i ”
             (CID) that will notify the occupant in case of
             improper refrigerant charge. The CID display
             must be constantly visible to the building
             occupant. The CID must also be HERS verified.
          HVAC Efficiency and California T-24                              Slide 48




Introduction--2008 Changeout Rules                                                    Page 24
California Center for Sustainable Energy




                             Refrigerant Charge
                            Measurement—CONTINUED
          The TMAH consists of two
           5/16 inch (8 mm) holes
           in the plenum, one
           upstream from the
           cooling coil and one
           downstream from it.




          HVAC Efficiency and California T-24                              Slide 49




                             Refrigerant Charge
                            Measurement—CONTINUED
          The STMS consists of two
           permanently installed
           sensors, one mounted
           on the (indoor) cooling
           coil and one mounted
           on the (outdoor)
           condensing coil.
                      g




          HVAC Efficiency and California T-24                              Slide 50




Introduction--2008 Changeout Rules                                                    Page 25
California Center for Sustainable Energy




                               Refrigerant Charge
                              Measurement—CONTINUED
          one mounted on the (indoor) evaporating coil.




          HVAC Efficiency and California T-24                              Slide 51




                               Refrigerant Charge
                              Measurement—CONTINUED
          one mounted on the (outdoor) condensing coil.




          HVAC Efficiency and California T-24                              Slide 52




Introduction--2008 Changeout Rules                                                    Page 26
California Center for Sustainable Energy




                               Refrigerant Charge
                              Measurement—CONTINUED

          Training Module




                                                              TMAH location


          HVAC Efficiency and California T-24                              Slide 53




                      Equipment for HERS Raters




          HVAC Efficiency and California T-24                              Slide 54




Introduction--2008 Changeout Rules                                                    Page 27
California Center for Sustainable Energy




                Refrigerant Charge Test Points




           1.   Return TMAH (db Temperature)
           2.   Return TMAH (wb Temperature)
           3.   Supply TMAH (db Temperature)
           4.   Evaporator STMS (Saturation Temperature)
           5.   Suction Line leaving Evaporator Temperature
           6.   Condenser Entering Air Temperature
           7.   Liquid Line leaving Condenser Temperature
           8.   Condenser STMS (Saturation Temperature)

           P. Static Pressure Probe




          HVAC Efficiency and California T-24                                 Slide 55




                                   RCM AND AIR FLOW
          Refrigerant Charge Prerequisite
          The unit must pass the temperature split test or an
            airflow of at least 300 cfm/ton must be obtained
            for a valid refrigerant charge measurement.

          HVAC system fan flow shall be measured using one
           of the following methods.

                Plenum Pressure Matching Measurement
                Flow Capture Hood Measurement
                Flow Grid Measurement
          HVAC Efficiency and California T-24                                 Slide 56




Introduction--2008 Changeout Rules                                                       Page 28
California Center for Sustainable Energy




                                        Tight Duct Rules




                                                Flow Chart




          HVAC Efficiency and California T-24                              Slide 58




Introduction--2008 Changeout Rules                                                    Page 29
California Center for Sustainable Energy




                                           Climate Zones
                                 Residential Duct Testing Rules
                                 Apply ONLY in Climate Zones:
                                2, 9, 10, 11, 12, 13, 14, 15 & 16

                                           Exempt Climate Zones
                                             1, 3, 4, 5, 6, 7, 8




          HVAC Efficiency and California T-24                              Slide 59




          California
          Climate Zones




          HVAC Efficiency and California T-24                              Slide 60




Introduction--2008 Changeout Rules                                                    Page 30
California Center for Sustainable Energy




              Ducts in Unconditioned Space
          At least 40 linear feet of duct work must be located
            in unconditioned space
                               space.




          HVAC Efficiency and California T-24                              Slide 61




                                 Asbestos Exemption
          Ductwork constructed, insulated or sealed with
           asbestos is EXEMPT
                       EXEMPT.




          HVAC Efficiency and California T-24                              Slide 62




Introduction--2008 Changeout Rules                                                    Page 31
California Center for Sustainable Energy




              Duct Testing Required When Any of the
               Following Components are Replaced
          Air handler or furnace
          Heating or cooling coil
          Furnace heat exchanger
          Outdoor condensing unit (split systems)
          Package unit
          Heat Pump
          Adding or replacing 40 linear feet or more duct
            work in unconditioned space.


          HVAC Efficiency and California T-24                              Slide 63




                        Maximum Leakage Rate
                          Existing Duct Work
          1. <15% of fan flow
                 400 cfm/ton * .15 = 60 cfm
                                15
                 3 tons * 60 cfm = <180 cfm target
          OR
          2. Duct leakage to outside of house <10% or less
             (whole house blower door test plus duct leakage
             test)
          OR



          HVAC Efficiency and California T-24                              Slide 64




Introduction--2008 Changeout Rules                                                    Page 32
California Center for Sustainable Energy




                     Maximum Leakage—Continued
          3. >60% Reduction
              Test before replacement and after:
              600 cfm initial test (example only)
                >60% reduction = <240 cfm target
          OR
          4. Seal all accessible leaks and verify by HERS Rater
             (with “
             ( ith “smoke”)
                        k ”)




          HVAC Efficiency and California T-24                              Slide 65




                Maximum Leakage Rates
               Completely New Duct System
          HVAC system change-outs that include all new
           duct work – same duct testing standards as new
           construction.

                                   <6% of air flow (<24 cfm / ton)

          If the 6% leakage rate criteria cannot be met, a
                          g
             smoke test should be performed to verify that the
             excess leakage is coming only from the furnace
             cabinet, and not from other accessible portions
             of the duct system.

          HVAC Efficiency and California T-24                              Slide 66




Introduction--2008 Changeout Rules                                                    Page 33
California Center for Sustainable Energy




                           Ducts previously sealed
          Duct systems that are documented to have been
           previously sealed as confirmed through field
           verification and diagnostic testing (Verified by a
           HERS rater).




          HVAC Efficiency and California T-24                              Slide 67




                                                Verification
          1. Contractor tests each system 100%

          2. HERS Rater verifies minimum of 1 in 7 (can be
             sampled).




          HVAC Efficiency and California T-24                              Slide 68




Introduction--2008 Changeout Rules                                                    Page 34
California Center for Sustainable Energy




                                                Sampling
          Closed: 1 in 7

          Third Party Quality Control: 1 iin 30
            i             i

          If group sampling is utilized for compliance, the sampling
              procedures described in Section RA2.6.2 for sampling of a
              “closed group” of up to seven dwellings shall be used,
              requiring that all dwelling units (HVAC systems) within the
              group have been serviced by the same installing company
                                                                 company.
              The installing company may request a group for sampling that
              is smaller than seven dwelling units (HVAC units).
          Whenever the HERS rater for the group is changed, a new group
              shall be established.

          HVAC Efficiency and California T-24                              Slide 69




                                   CF-6R Forms
                               CF-6R-MECH-20-HERS




          HVAC Efficiency and California T-24                              Slide 70




Introduction--2008 Changeout Rules                                                    Page 35
California Center for Sustainable Energy




                                   CF-6R Forms
                               CF-6R-MECH-21-HERS




          HVAC Efficiency and California T-24                                    Slide 71




                                                 CF-6R Forms
              CF-6R-MECH-25-HERS (Pages 1 and 2 of 4)




          HVAC Efficiency and California T-24
           HVAC Efficiency and California T-24                        Slide 72   Slide 72
                                                                                     11/13/2009




Introduction--2008 Changeout Rules                                                                Page 36
California Center for Sustainable Energy




                                                CF-6R Forms
              CF-6R-MECH-25-HERS                             (Pages 3 and 4 of 4)




          HVAC Efficiency and California T-24                               Slide 73




                                   CF-6R Forms
                               CF-6R-MECH-24-HERS




          HVAC Efficiency and California T-24                               Slide 74




Introduction--2008 Changeout Rules                                                     Page 37
California Center for Sustainable Energy




                                                Questions?




          HVAC Efficiency and California T-24                              Slide 75




                 Non-Residential Change-out
                        (
                        (Alterations)
                                    )




Introduction--2008 Changeout Rules                                                    Page 38
California Center for Sustainable Energy




                 NON-Residential Alternatives
          Are there any alternatives to performing the duct
            sealing and testing?




                                                NO
          HVAC Efficiency and California T-24                              Slide 77




          HVAC Efficiency and California T-24                              Slide 78




Introduction--2008 Changeout Rules                                                    Page 39
California Center for Sustainable Energy




                             Unconditioned Space

          At least 25% of duct surface area is outdoors or in
            unconditioned space
                            space.



                                                And (next page)




          HVAC Efficiency and California T-24                              Slide 79




                                           Climate Zones
          NonResidential Duct Testing Rules
          Apply in ALL Climate Zones:




                                                And (next page)


          HVAC Efficiency and California T-24                              Slide 80




Introduction--2008 Changeout Rules                                                    Page 40
California Center for Sustainable Energy




                                 Asbestos Exemption

          Ductwork constructed, sealed or insulated with
           asbestos is EXEMPT




                                                And (next page)




          HVAC Efficiency and California T-24                              Slide 81




                                     Constant Volume

          Constant volume package or split system
          (not
          ( t a VAV system)
                       t  )




                                                And (next page)


          HVAC Efficiency and California T-24                              Slide 82




Introduction--2008 Changeout Rules                                                    Page 41
California Center for Sustainable Energy




                                 5,000 s.f. – each unit

          Each HVAC unit serves 5,000 s.f. or less floor area.

          Rules still apply if total area is greater, as long as
            each unit serves only 5,000 s.f.



                                                And (next page)



          HVAC Efficiency and California T-24                              Slide 83




                                          Scope of Work
          Air handler or furnace
          Outdoor condensing unit (split systems)
          Heating or cooling coil
          Furnace heat exchanger
          Package unit
          Adding or replacing any length of ductwork that
            causes the duct surface area to exceed 25% in
            unconditioned space.



          HVAC Efficiency and California T-24                              Slide 84




Introduction--2008 Changeout Rules                                                    Page 42
California Center for Sustainable Energy




                                  Maximum Leakage
                                   Existing Ductwork
          <15% of fan flow
               400 cfm/ton * .15 = 60 cfm
                                15
               3 tons * 60 cfm = <180 cfm target
          >60% Reduction
            Test before and after replacement
              For example:       600 cfm initial test
               >60% reduction = <240 cfm t
                 60% d ti            240 f target   t
          Seal all accessible leaks.
            Verified visually by HERS Rater
              (usually with “theatrical fog”).
          HVAC Efficiency and California T-24                              Slide 85




                  Maximum Leakage
               Completely New Duct System
          HVAC system change-outs that include all new
           duct work
                work.

                                    <6% of air flow (24 cfm / ton)




          HVAC Efficiency and California T-24                              Slide 86




Introduction--2008 Changeout Rules                                                    Page 43
California Center for Sustainable Energy




            NON Residential Duct Insulation
                             All Climate Zones
                          Unconditioned Space R-8




          HVAC Efficiency and California T-24                              Slide 87




                                                Questions?




          HVAC Efficiency and California T-24                              Slide 88




Introduction--2008 Changeout Rules                                                    Page 44
California Center for Sustainable Energy




          Make sure the HVAC system is turned off.
          Remove the air filter (s).
          R      th   i filt ( )
          Make sure the fan compartment door is
           securely in place.
          Seal all supply and return registers, except for
            one return register, or the system fan
                    t      it       th     t    f
            access.




Duct Testing Procedure                                              Page 1
California Center for Sustainable Energy




          Typical location of duct tester is at largest
            and least restricted return.
                                 return
          A template of cardboard, pressboard or
           plastic can be used to attach the transition
           to the return grill to reduce taping time.
          All other supply registers and returns are
           typically sealed to the wall surface with
           duct mask, masking tape, or gasketed
           covers.




          Install the Duct Pressure Hose in the supply
            register nearest the supply plenum.
                                        plenum


          This Duct Pressure Hose is connected to the
            input tap of Channel A (Input A, Retrotec)
            on the digital manometer
                           manometer.




Duct Testing Procedure                                              Page 2
California Center for Sustainable Energy




          Install the Fan Pressure Hose from the
            pressure tap on the duct tester to the input
            tap of Channel B (Input B, Retrotec) of the
            digital manometer.

          Open the house to the exterior, by opening
           an outside d
                 t id door or window, so th t th
                                i d       that the
           pressure measurements reference the
           outside pressure, and the duct tester
           cannot depressurize the duct zone.




          Install the smallest flow ring (opening size)
            possible while still being able to pressurize
            the duct system to 25 pascals.




Duct Testing Procedure                                              Page 3
California Center for Sustainable Energy




          Before taking the leakage measurement, go
           through the entire house, ensure that
                               house
           register seals are not leaking, re-seal as
           necessary.
          Recheck the seal where the duct tester is
           connected to the return, re-seal as
           necessary.




             Fan Configuration                         CFM Range
               Open ( No Ring)
               O      N Ri )                           500 – 1,500
                                                             1 500
                     Ring #1                             200 – 800
                     Ring #2                             75 – 300
                     Ring #3                             30 – 125




Duct Testing Procedure                                               Page 4
California Center for Sustainable Energy




          Example for new Construction:
          A Split System is tested. It has a 4 ton Nominal AC
            with a 80,000 Btuh output furnace.
          The highest of the following two targets applies
            for determining whether the duct leakage test
            passes the Title 24 Duct Leakage Test for new
            construction.
                             Cooling Target
                 .06 x (400 cfm/ton x 4 tons) = 96 cfm
                            <96 CFM at 25 Pa
          Check the Heating Target. . .




          Example for new Construction (CONTINED):
          A Split System is tested. It has a 4 ton
                  S stem tested
           Nominal AC with a 80,000 Btuh output
           furnace.
                                  Heating Target
          .06 x (21 7 cfm/thousand output x 80) = 104 cfm
           06 (21.7
                                 <104 CFM at 25 Pa
          Using the highest target the measured duct leakage
            must be less than 104 CFM at 25 Pa in this example.




Duct Testing Procedure                                              Page 5
California Center for Sustainable Energy




          Example 1:
          A Split System has a 3 ton Nominal AC with a 92,000
                                                       92 000
            Btuh output furnace.


              .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa
           .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25
                                   Pa


          What is the maximum CFM allowed for a pass?




          Example 1:
             p     y                                                  p
          A Split System has a 3 ton Nominal AC with a 92,000 Btuh output furnace.


                         .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa
                     .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25 Pa


          What is the maximum CFM allowed for a pass?

               .06 x (400 x 3) = 72                  < 72 CFM at 25 Pa
              .06 x (21.7 x 92) = 120                < 119 CFM at 25 Pa




Duct Testing Procedure                                                               Page 6
California Center for Sustainable Energy




          Example 2:
          A Split System has a 4 ton Nominal AC with a 72,000
                                                       72 000
            Btuh output furnace.


                .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa
           .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25
                                   Pa


          What is the maximum CFM allowed for a pass?




          Example 2:
          A Split System has a 4 ton Nominal AC with a 72,000 Btuh output furnace.



                  .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa
             .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25 Pa


          What is the maximum CFM allowed for a pass?

                     .06 x (400 x 4) = 96   < 96 CFM @ 25 Pa
                     .06 x (21.7 x 72) = 94 < 94 CFM @ 25 Pa




Duct Testing Procedure                                                               Page 7
California Center for Sustainable Energy




          Three of the Manometers in use in California.

          Energy Conservatory DG-3
          Energy Conservatory DG-700

          Retrotec DM-2




Duct Testing Procedure                                              Page 8
California Center for Sustainable Energy




                                                      This style of
                                                        gauge
                                                        has been
                                                        in use for
                                                        the last 10
                                                        years.




                                                      This gauge is
                                                        shipped with
                                                        all new Duct
                                                        Blasters




Duct Testing Procedure                                                 Page 9
California Center for Sustainable Energy




                 Energy Conservatory Duct Blaster®




          Fan Configuration CFM Range
          Open( No Ring)    500 – 1,500
                                  1 500
            Ring #1         200 – 800
            Ring #2         75 – 300
            Ring #3         30 – 125

          Use th
          U the smallest diameter
                       ll t di t
           ring size possible.




Duct Testing Procedure                                              Page 10
California Center for Sustainable Energy




          The hose for the
            Duct Pressure is
            attached to the
            Channel A Input
            port.
          The hose for the
            Fan Pressure i
            F   P        is
            attached to the
            Channel B Input
            port.




Duct Testing Procedure                                              Page 11
California Center for Sustainable Energy




               MODE



           PR/FL @ 25 Mode




             DEVICE
           This selects Blower Door
             or Duct Blaster and
             series type for each




                   DB          B




Duct Testing Procedure                                              Page 12
California Center for Sustainable Energy




             CONFIG


           Open - A1- B2 - C3
             (the flow rings for the
                 Duct Blaster are
            numbered 1, 2 & 3 from
               largest to smallest)




            TIME AVG
             This cycles between 1 - 5 -
             10 seconds and Long Term
              It is recommended to set
              Time Avg to 1 second for
             quick leakage rate updates




Duct Testing Procedure                                              Page 13
California Center for Sustainable Energy




Duct Testing Procedure                                              Page 14
California Center for Sustainable Energy




                                              Set the manometer to the
                                                 high range display.



                                               Set mode switch to Fan
                                                      Select


                                                 Use Select Switch to set the
                                                      proper fan type
                                                     (Duct Blaster is #8)
                                                 and flow ring configuration.




                                                     Make sure the
                                                   Channel Selection
                                                    knob is set to A.

                                            Turn on the Duct Blaster
                                              a d pressurize e
                                              and p essu e the
                                              duct system to 25
                                              Pascals on Channel
                                              A.




Duct Testing Procedure                                                          Page 15
California Center for Sustainable Energy




                                              Flip the Channel selection
                                               knob to Channel B. The
                                                                  B
                                               Fan Pressure will appear


                                               Turn the mode switch to
                                                  the flow conversion
                                              position. Fan Pressure will
                                                    now be directly
                                               converted to CFM using
                                               the manufacturer’s flow
                                               conversion feature built
                                                 into the manometer.




                                              The duct leakage in CFM
                                                at 25 Pascals will now
                                             appear in the display. This
                                             number must be less than
                                                  the highest of the
                                             calculated targets for the
                                                 l l    d          f  h
                                                    tested home.




Duct Testing Procedure                                                      Page 16
California Center for Sustainable Energy




          The Duct Blaster has a maximum CFM
            capacity of ~1 500 CFM at 25 Pa.
                         1,500           Pa
           A massive duct leak, in change-out
            situations, may exceed this this CFM
            capacity limitation.




Duct Testing Procedure                                              Page 17
California Center for Sustainable Energy




          Can’t Reach Pressure (CRP) Factors
          When you cannot reach a Duct Pressure of
          Wh               t      h D tP              f
           25 Pascals, with no rings installed, you can
           multiply the CFM flow by the proper Can’t
           Reach Pressure Factor for the highest duct
           p
           pressure reading attainably.
                           g           y




          Highest Duct Pressure Attainable CRP Factor
           10 Pascals                            1.81
           15 Pascals                            1.39
           20 Pascals                            1.16
          _________________________________________________

          Example: Highest duct pressure attainable = 10 Pa
                   CFM fan flow at 10 pa            = 1,500
            CFM

          1.81 CRP Factor x 1,500 CFM = 2,715 CFM Leakage
            Flow @ 25 Pa




Duct Testing Procedure                                              Page 18
California Center for Sustainable Energy




            The Can’t Reach Pressure Factors only
            apply to the DG-3 Gauge as the newer
            DG-700 Gauge internally calculates the
            CFM as if you were able to get to a Duct
            Pressure of 25 Pa.




Duct Testing Procedure                                              Page 19
California Center for Sustainable Energy




          Plug the 120 volt cord into the Duc-Tester and the other
          end into a wall outlet.
          Plug in the Ethernet style plug for speed control signals from
          the DM-2A.
          Connect the clear tubing to
          the port labeled “Ref B(Fan)”.
          Insert the red tube into a
          supply register.




Duct Testing Procedure                                                     Page 20
California Center for Sustainable Energy




          Connect the red tube to the blue connector on
           the Retrotec DM-2A. ( Results will be the same
           if you connect to the Red port, but the DM-2A
           will display a negative
           pressure when it should
           indicate positive.)

          Connect the clear tube
           to the yellow connector
           labeled “Ref B (fan)” on
           the Retrotec DM-2A.




                 Turn on and set up the DM-2

          Turn on the DM-2 or DM-2A and press the [Mode] key until
            “PrA” and “Flow” on the left side of the display.

           The units should read “Pa” and “cfm” on the right side of
             the display.
          If not:
          Press the [Setup]
          Press the [2] or [8] key
          until “Flow” is highlighted
                  Flow    highlighted,
          Press the [4] or [6] key
          until “cfm” appears,
          Press [Setup] to return to where you were.




Duct Testing Procedure                                                 Page 21
California Center for Sustainable Energy




                               Set the Device
          If the bottom right hand part of the window does
              NOT display:
          “Duc-Tester DU200” for Retrotec Models R31 and
            Q32, then press [Device] until the test equipment
            you are using appears.
          If you are using another model of
             Duc-Tester such as:
             “Duc Tester DU100” for Retrotec
              Duc-Tester DU100
             Models 100, 101 and 102a, or the
             make and model of your duct blaster,
             these can be accessed under Device
             as well.




           Create a 25 Pa pressure in the ducts

          Models Q32 with DM-2A

          Press the [Set Pressure] key,
          Press [2], [5]
          Press [Enter].

          The DM 2A ill
          Th DM-2A will now adjust
                               dj t
            the speed to 25 automatically.




Duct Testing Procedure                                              Page 22
California Center for Sustainable Energy




          If a pressure of 25 Pa cannot be achieved,
             remove the Mid range low flow plate with
             the 2 inch diameter hole in it and adjust
             the speed till 25 Pa is achieved.

          If “Flow” displays “TOO LOW!”, add the Low
             range 1 iinch di
                         h diameter nozzle.
                                t       l




          To speed up the test and improve accuracy ensure that
            “cfm @ 25.0 Pa” is displayed to the right of the flow.
          This will give you results at 25 regardless of your test
            pressure, meaning that you don’t have to get the test
            pressure exact; within 1 Pa is perfect.
          The DM-2 will then display the result you would get if you
            achieved exactly 25 Pa.
          To
          T get thi f t
               t this feature, press th [@] k
                                     the      key. If 25 iis nott
            displayed, change this in [Setup] by locating the “@
            Pressure” line, press [Enter], [2], [5] , [Enter], [Setup] to
            change it. When using the @ feature, “n” should be
            displayed as “0.60” for duct systems. Change this in
            Setup if needed.




Duct Testing Procedure                                                      Page 23
California Center for Sustainable Energy




                   The Energy Conservatory
                                   612-827-1117

                   www.energyconservatory.com




                                     Retrotec
                                   604-732-0142

                               www.retrotec.com




Duct Testing Procedure                                              Page 24
California Center for Sustainable Energy




                        Example A
                            p

                  No leakage


Duct Leakage and Delivered BTUs                                 Page 1
California Center for Sustainable Energy




                                          1000 CFM
                                    84°              64°

                              1000 CFM                     850 CFM
                       75°                                           55°



                                            75°
                                   1.1 x CFM x ΔT = Btuh

                        1.1 x 850 x 20° = 18,700 Btuh




                                          1000 CFM
                                    84°              64°

                              1000 CFM                   850 CFM
                             1000 CFM                1000 CFM
                      75°
                       75°                                           55°



                                            75°
                                  1.1 x x CFM x ΔT = Btuh
                                   1.1 CFM x ΔT = Btuh

                        1.1 x 850 x 20° = 18,700 Btuh




Duct Leakage and Delivered BTUs                                            Page 2
California Center for Sustainable Energy




                                        1000 CFM
                                  84°              64°

                              1000 CFM                 850 CFM
                             1000 CFM              1000 CFM
                      75°
                       75°                                       55°
                                                                  55°
                                          20°

                                          75°
                               1.1 x CFM x ΔTΔT Btuh
                                 1.1 x CFM x = = Btuh

                        1.1 x 850 x 20° = 18,700 Btuh




                                        1000 CFM
                                  84°              64°

                              1000 CFM                 850 CFM
                             1000 CFM              1000 CFM
                      75°
                       75°                                       55°
                                                                  55°
                                          20°

                                          75°
                               1.1 x CFM x ΔTΔT Btuh
                                 1.1 x CFM x = = Btuh

                      1.1 xx1000 xx20° = 22,000 Btuh
                       1.1    850 20° = 18,700 Btuh
                                    20°




Duct Leakage and Delivered BTUs                                         Page 3
California Center for Sustainable Energy




                         Example B
                             p
            Supply-side leakage




                                    1000 CFM


                             1000 CFM
                                        75°




Duct Leakage and Delivered BTUs                                 Page 4
California Center for Sustainable Energy




                                                           150 CFM
                                     1000 CFM


                             1000 CFM            850 CFM
                       75°                                 55°




                                                           150 CFM
                                     1000 CFM


                             1000 CFM            850 CFM
                       75°               20°               55°




                                  1.1 x CFM x ΔT = Btuh




Duct Leakage and Delivered BTUs                                      Page 5
California Center for Sustainable Energy




                                                              150 CFM
                                        1000CFM
                                        1000 CFM
                                  84°            64°

                             1000 CFM
                              1000 CFM             850 CFM
                                                    850 CFM
                       75°
                      75°                  20°                  55°
                                                               55°




                                  1.1 x CFM x ΔT = Btuh
                                  1.1 x CFM x ΔT = Btuh

                      1.1 xx 850 x 20° = 18,700 Btuh
                       1.1    850 x 20° = 18,700 Btuh




                        Example C
                            p
            Return-side leakage




Duct Leakage and Delivered BTUs                                         Page 6
California Center for Sustainable Energy




                                        1000 CFM
                                  84°          64°

                                               1000 CFM




                  150 CFM
                                        1000 CFM
                                  84°          64°

                                               1000 CFM




Duct Leakage and Delivered BTUs                                 Page 7
California Center for Sustainable Energy




                  150 CFM
                                        1000 CFM
                                  84°            64°

                            850 CFM              1000 CFM




                                          135°
                                          135°
                  150 CFM
                                        1000 CFM
                                  84°            64°

                            850 CFM              1000 CFM
                      75°
                      75°                                   ??°




Duct Leakage and Delivered BTUs                                   Page 8
California Center for Sustainable Energy




                                           135°
                                           135°
                  150 CFM
                                         1000 CFM
                                   84°            64°

                            850 CFM               1000 CFM
                      75°
                      75°                                    ??°




                                  1.1 x CFM x ΔT = Btuh



                                                     .15 x 135 = 20.25
                                                     .85 x 75 = 63.75
                                                                 84.00




                                           135°
                                           135°
                  150 CFM
                                      1000 CFM
                                   84°
                                   84°
                                   84°        64°
                                              64°
                                               64°

                            850 CFM               1000 CFM
                      75°
                      75°                                    64°
                                           11°

                                           75°
                                  1.1 x CFM x ΔT = Btuh



                                                     .15 x 135 = 20.25
                                                     .85 x 75 = 63.75
                                                                 84.00




Duct Leakage and Delivered BTUs                                          Page 9
California Center for Sustainable Energy




                                          135°
                                          135°
                  150 CFM
                                      1000 CFM
                                   84°
                                   84°
                                   84°        64°
                                              64°
                                               64°

                            850 CFM              1000 CFM
                      75°
                      75°                                   64°
                                         11°

                                         75°
                                  1.1 x CFM x ΔT = Btuh

                      1.1 x 1000 x 11° = 12,100 Btuh
                                                    .15 x 135 = 20.25
                                                    .85 x 75 = 63.75
                                                                84.00




                 Conclusion



Duct Leakage and Delivered BTUs                                         Page 10
California Center for Sustainable Energy




                           1.1 x CFM x ΔT = Btuh
                    1.1 x 1000 x 20° = 22,000 Btuh
                                 20°


                  1.1
                  1 1 x 850 x 20° = 18 700 Btuh
                              20° 18,700


               1.1 x 1000 x 11° = 12,100 Btuh
                            11°




                           1.1 x CFM x ΔT = Btuh
                         1.1 x 1000 x 20° = 22,000 Btuh
                                      20°
                                    100%
                  1.1 x 850 x 20° = 18 700 Bt h
                  11          20° 18,700 Btuh
                              85%
             1.1 x 1000 x 11° = 12,100 Btuh
                          11°
                                      55%




Duct Leakage and Delivered BTUs                                 Page 11
California Center for Sustainable Energy




           Duct Leakage
             Matters




Duct Leakage and Delivered BTUs                                 Page 12
T-24 HVAC Changeout Training                                                       Tab 4



                    Residential Change-Outs
              Change-out is in Climate Zones 2, 9-16                 No




                                                                          Duct Testing and Sealing is
                              YES




                                                                               NOT REQUIRED.
Asbestos Free (System is not sealed, insulated or constructed with
                           Asbestos).                                No

                              YES
     Duct length in Unconditioned Space is 40 feet or longer.        No

                              YES
               Work Includes any of the following:                   No
               Replacement Package Unit
               Complete Replacement Split System (HVAC unit)
               Furnace/Air Handler
               Cooling or Heating Coil
               Furnace Heat Exchanger
               Outdoor Condensing Unit (Split System)
               Heat Pump
               Adding or replacing 40' or more of duct work.


                              YES

  Duct Testing and Sealing is Required




     Flow Charts and System Explanation                                             Page 1
T-24 HVAC Changeout Training                                                                   Tab 4



             NON-Residential Change-Outs
                   All Climate Zones

                              YES
Asbestos Free (System is not sealed, insulated or constructed with
                          Asbestos).                                 No




                                                                          Duct Testing and Sealing is NOT
                              YES
More than 25% of Duct Surface Area is in Unconditioned Space or
                          Outdoors.                                  No




                                                                                    REQUIRED.
                              YES
     System is a Constant Volume System (NO VAV Installed)           No

                              YES
         Single Unit is serving 5000 Square Feet or Less             No

                              YES
                Work Includes any of the following:                  No
                Replacement Package Unit
                Complete Replacement Split System (HVAC unit)
                Furnace/Air Handler
                Cooling or Heating Coil
                Furnace Heat Exchanger
                Outdoor Condensing Unit (Split System)
                Heat Pump
                Adding or replacing 40' or more of duct work.


                              YES

  Duct Testing and Sealing is Required

      Flow Charts and System Explanation                                                        Page 2
T-24 HVAC Changeout Training          Tab 4




Flow Charts and System Explanation   Page 3
INSTALLATION CERTIFICATE                                                                     CF-6R-ENV-20-HERS
Building Envelope Sealing                                                                                    (Page 1 of 3)
Site Address:                                                       Enforcement Agency:           Permit Number:


BUILDING ENVELOPE SEALING
    Two methods are available to the installer for demonstrating compliance with the building envelope sealing
    requirement: 1) Rough Frame Inspection Checklist and Final Inspection Checklist, or 2) Building Envelope Leakage
    Diagnostic Test utilizing a blower door diagnostic test instrument. Note: HERS verification of the actual envelope
    leakage is required to be performed using the Building Envelope Leakage Test. In order to receive credit for the
    Building Envelope Sealing measure, the dwelling must comply with the HERS verification requirements. Completion
    of the Rough Frame Inspection Checklist and Final Inspection Checklist does not insure that the envelope will meet the
    requirements of the HERS verification procedure.
1a. Rough Frame Inspection Checklist
Sole Plate
         Entire sole plate of the home is either Rope caulk, foam gasket, or with caulking bead sealed.

Top Plate
        All electrical penetrations between conditioned and unconditioned spaces sealed with foam
        All piping penetrations between conditioned and unconditioned spaces sealed with foam
Ceiling
        Ceiling forms a continues air barrier and any gaps or openings are filled with foam
        All recessed light fixtures in unconditioned space are IC (Insulation Contact) and AT (Air tight) rated and a gasket
        or sealing material is installed.
        All duct chases, fireplace chases, and double walls sealed air tight at the ceiling level. All gaps into
        shafts must be filled with foam or caulk.
        Openings around flue shafts fully sealed with solid blocking or flashing and any remaining gaps sealed with fire-
        rated caulk or sealant.
        Penetrations from wiring sealed with caulk or sealant
Floor Air Barrier
        All gaps in the raised floor between conditioned and unconditioned space (or to outside) filled with foam or caulk.
        All openings under a tub where the drain penetrates the floor sealed
        Garage band joist must be air tight at bays adjoining conditioned space
Walls
        All gaps around the windows caulked
         All gaps in exterior wall sheathing between conditioned and unconditioned space (or to outside) filled with foam
        or caulk
         All gaps in sheathing between conditioned space and the garage, attic, or covered patio filled with foam or caulk
        All other penetrations or cracks between conditioned and unconditioned space (the exterior of the home) sealed
        with foam or caulk
HVAC
Ensure that the following are sealed with an approved UL 181 mastic or tape:
        Duct Work
                  All register boot seams
                  Return seams
                  Return and supply collars
                  Duct collars
                  Duct board, T and Y seams
        Furnace
                 FAU seams
                 FAU door
                 Coil box is air tight including seams, condensate line, knockouts, and lineset.
                 Supply and return plenums




HERS Provider: __________________________ Registration Number: _______________________ Registration Date: _____________
2008 Residential Compliance Forms                                                                                 May 2009
INSTALLATION CERTIFICATE                                                                    CF-6R-ENV-20-HERS
Building Envelope Sealing                                                                                    (Page 2 of 3)
Site Address:                                                      Enforcement Agency:           Permit Number:


1b. Final Inspection Checklist
All gaps and penetrations in the drywall must be caulked or gasketed. All gaps and penetrations in the exterior sheathing
must be caulked or gasketed. Some examples are:

Ceiling Penetrations
        All HVAC register boots are sealed to the drywall with caulking or tape
        All returns are sealed to the drywall
        All lighting fixtures are sealed to the drywall with a gasket, caulking or tape
        Any other penetrations to the drywall (for example fire sprinklers, whole house fans, surround sound speakers,
        ceiling outlet box etc.) are sealed with caulk or tape
        Attic access door is installed with weather stripping
Wall Penetrations
        All electrical outlets and switches are installed and sealed
        Any other penetrations to the drywall or exterior walls are sealed
General Inspections
        Flooring is installed
        Weather stripping is installed on doors and windows
        Exhaust fan dampers for kitchen and bath fans installed and working
2. Building Envelope Leakage Test
                                               Diagnostic Testing Results
                                         Building Envelope Leakage (CFM @ 50 Pa) as measured by Rater:

  1.                      Is Measured envelope leakage less than or equal to the required level from CF-1R?
          Yes      No
  2.                      Is Mechanical Ventilation shown as required on the CF-1R?
          Yes      No
 2a.                      If Mechanical Ventilation is required on the CF-1R (‘Yes’ in line 2), has it been installed?
          Yes      No
                          Check this box ‘yes’ if mechanical ventilation is required (‘Yes’ in line 2)
 2b.                      and ventilation fan watts are no greater than shown on CF-1R.
          Yes      No                                                                 Measured Watts =
                          Check this box “yes” if measured building infiltration (CFM @ 50 Pa) is greater than the CFM
  3.                      @ 50 values shown for an SLA of 1.5 on CF-1R
          Yes      No     (If this box is checked no, mechanical ventilation is required.)
                          Check this box “yes” if measured building infiltration (CFM @ 50 Pa) is less than the CFM @
  4.                      50 values shown for an SLA of 1.5 on CF-1R, mechanical ventilation is installed, and house
          Yes      No     pressure is greater than minus 5 Pascal with all exhaust fans operating.
                          Pass if:
                          a. Yes in line 1 and line 3, or
                          b. Yes in line 1 and line2, 2a, and 2b, or
                          c. Yes in line 1 and Yes in line 4.
                          Otherwise fail.                                                                Pass       Fail




HERS Provider: __________________________ Registration Number: _______________________ Registration Date: _____________
2008 Residential Compliance Forms                                                                                 May 2009
INSTALLATION CERTIFICATE                                                                                  CF-6R-ENV-20-HERS
Building Envelope Sealing                                                                                                   (Page 3 of 3)
Site Address:                                                                Enforcement Agency:               Permit Number:




DECLARATION STATEMENT
• I certify under penalty of perjury, under the laws of the State of California, the information provided on this form is true and correct.
•   I am eligible under Division 3 of the Business and Professions Code to accept responsibility for construction, or an authorized
    representative of the person responsible for construction (responsible person).
•   I certify that the installed features, materials, components, or manufactured devices identified on this certificate (the installation)
    conforms to all applicable codes and regulations, and the installation is consistent with the plans and specifications approved by the
    enforcement agency.
• I understand that a HERS rater will check the installation to verify compliance, and that that if such checking identifies defects, I am
  required to take corrective action at my expense. I understand that Energy Commission and HERS provider representatives will also
  perform quality assurance checking of installations, including those approved as part of a sample group but not checked by a HERS
  rater, and if those installations fail to meet the requirements of such quality assurance checking, the required corrective action and
  additional checking/testing of other installations in that HERS sample group will be performed at my expense.
• I reviewed a copy of the Certificate of Compliance (CF-1R) form approved by the enforcement agency that identifies the specific
  requirements for the installation. I certify that the requirements detailed on the CF-1R that apply to the installation have been met.
• I will ensure that a completed, signed copy of this Installation Certificate shall be posted, or made available with the building
  permit(s) issued for the building, and made available to the enforcement agency for all applicable inspections. I understand
  that a signed copy of this Installation Certificate is required to be included with the documentation the builder provides to the
  building owner at occupancy. I will ensure that all Installation Certificates will come from a HERS provider data registry for
  multiple orientation alternatives, and beginning October 1, 2010, for all low-rise residential buildings.
Company Name: (Installing Subcontractor or General Contractor or Builder/Owner)

Responsible Person's Name:                                              Responsible Person's Signature:

CSLB License:                                Date Signed:               Position With Company (Title):




HERS Provider: __________________________ Registration Number: _______________________ Registration Date: _____________
2008 Residential Compliance Forms                                                                                                May 2009
INSTALLATION CERTIFICATE                                                                                        CF-6R-ENV-21-HERS
Quality Insulation Installation (QII) - Framing Stage Checklist                                                         (Page 1 of 2)
Site Address:                                                                 Enforcement Agency:               Permit Number:




1. Quality Insulation Installation (QII) Framing Stage Checklist
Air barrier and preparation for insulation verification inspection must be done at framing stage before insulation is installed. If there are
any “No” answers rows not filled out or signatures missing then this is not valid form and cannot be accepted by the building department
or HERS rater. If spray foam is used, then an air barrier is not required and NA would be checked. QII credit not allowed if any steel
framing in the building including structural framing.


  FLOOR AIR BARRIER
               All gaps in the raised floor to unconditioned space or to outside larger than 1/8” filled with foam or
 Yes  No NA caulk. (NA if SPF)
               All openings on a second floor including under a tub where the drain penetrates the floor are sealed
 Yes  No NA
  WALLS AIR BARRIER
               All gaps in wall exterior sheathing to unconditioned space or to outside larger than 1/8” filled with
 Yes  No NA foam or caulk. (NA if SPF)
                No gaps in sheathing against the garage, attic, or covered patio. All gaps larger than 1/8” filled with
 Yes  No NA foam or caulk. (NA if SPF)
               All gaps in Rim-joists in interior and exterior walls to the outside including holes drilled for electrical
 Yes  No NA and plumbing larger than 1/8” filled with foam or caulk. (NA if SPF)
                         Rope caulk, foam gasket, or caulking bead around the entire sole plate of the home
 Yes      No     NA
               All gaps around the windows are caulked or foamed (stuffing with fiberglass not acceptable)
 Yes  No NA
   ROOF/CEILING INSPECTION
               Attic rulers appropriate to the material installed evenly throughout the attic to verify depth.
 Yes  No NA (NA if SPF or batt)
               Attic area (sqft) _______ ÷ 250 = ________ minimum number of rulers installed. Must round up.
 Yes  No NA Number of rulers actually installed ________(NA if SPF or batt)
                         ALL rulers visible from attic access. (NA if SPF or batt)
 Yes      No     NA
               Eave vents baffles installed at all eave vents to prevent air movement under or into insulation.
 Yes      No     NA
               (NA if SPF)
               Area of eave vent baffle is the same or larger than the net free-ventilation area of the eave vent. (NA
 Yes  No NA if SPF)
   ROOF/CEILING AIR BARRIER
                         All draft stops in place to form a continuous ceiling air barrier no gaps larger than 1/8”. (NA if SPF)
 Yes      No     NA
                         All drops covered with hard covers. Gaps around or in the hard cover larger than 1/8” filled with
 Yes      No     NA      foam or caulk. (NA if SPF).
                         All recessed light fixtures in non conditioned space are IC rated and air tight (AT)
 Yes      No
                         All recessed light fixtures are sealed with a gasket or caulk between the housing and the ceiling
 Yes      No
                         Openings around flue shafts fully sealed with solid blocking or flashing and any remaining gaps
 Yes      No             sealed with fire-rated caulk or sealant.
                         Piping shaft openings fully sealed and caulked
 Yes      No
                         Penetrations from wiring sealed with caulk or sealant
 Yes      No
                         All duct chases, fireplace chases, and double walls sealed air tight at the ceiling level. All gaps into shafts larger
 Yes      No             than 1/8” filled with foam or caulk. Special attention paid to ducts entering shafts from ceiling.



Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________
2008 Residential Compliance Forms                                                                                                  May 2009
INSTALLATION CERTIFICATE                                                                                         CF-6R-ENV-21-HERS
Quality Insulation Installation (QII) - Framing Stage Checklist                                                          (Page 2 of 2)
Site Address:                                                                  Enforcement Agency:               Permit Number:




      GARAGE ROOF/CEILING AIR BARRIER FOR TWO STORIES (no conditioned space over garage)
                 Air barrier installed at joists in garage to house transition. No gaps larger than 1/8” allowed. Use of
    Yes  No NA SPF satisfies the requirement to seal the gaps.
      GARAGE ROOF/CEILING AIR BARRIER FOR TWO STORIES (conditioned space over garage)
                 If insulation is to be installed at subfloor then subfloor has no gaps over 1/8”. Air barrier installed at
    Yes  No NA joists in garage to house transition. Use of SPF satisfies the requirement to seal the gaps.
                 If insulation is to be installed at ceiling of garage then ceiling and joists to the outside have no gaps
    Yes  No NA over 1/8”. (NA if SPF or no conditioned space over garage.)




DECLARATION STATEMENT
• I certify under penalty of perjury, under the laws of the State of California, the information provided on this form is true and correct.
•     All rows in this document have been checked and all answers are yes or NA
•      I am eligible under Division 3 of the Business and Professions Code to accept responsibility for construction, or an authorized
      representative of the person responsible for construction (responsible person).
•     I certify that the installed features, materials, components, or manufactured devices identified on this certificate (the installation)
      conforms to all applicable codes and regulations, and the installation is consistent with the plans and specifications approved by the
      enforcement agency.
• I understand that a HERS rater will check the installation to verify compliance, and that that if such checking identifies defects, I am
  required to take corrective action at my expense. I understand that Energy Commission and HERS provider representatives will also
  perform quality assurance checking of installations, including those approved as part of a sample group but not checked by a HERS
  rater, and if those installations fail to meet the requirements of such quality assurance checking, the required corrective action and
  additional checking/testing of other installations in that HERS sample group will be performed at my expense.
• I reviewed a copy of the Certificate of Compliance (CF-1R) form approved by the enforcement agency that identifies the specific
  requirements for the installation. I certify that the requirements detailed on the CF-1R that apply to the installation have been met.
• I will ensure that a completed, signed copy of this Installation Certificate shall be posted, or made available with the building
  permit(s) issued for the building, and made available to the enforcement agency for all applicable inspections. I understand
  that a signed copy of this Installation Certificate is required to be included with the documentation the builder provides to the
  building owner at occupancy. I will ensure that all Installation Certificates will come from a HERS provider data registry for
  multiple orientation alternatives, and beginning October 1, 2010, for all low-rise residential buildings.
Company Name: (Installing Subcontractor or General Contractor or Builder/Owner)

Responsible Person's Name:                                                Responsible Person's Signature:

CSLB License:                                  Date Signed:               Position With Company (Title):



Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________
2008 Residential Compliance Forms                                                                                                  May 2009
INSTALLATION CERTIFICATE                                                                                         CF-6R-ENV-22-HERS
Quality Insulation Installation (QII) - Insulation Stage Checklist                                                       (Page 1 of 3)
Site Address:                                                                 Enforcement Agency:                Permit Number:



QII credit not allowed if any steel framing in the building including structural framing.
Insulation Stage Checklist             FLOOR INSULATION
                        All floor joist cavity insulation installed to uniformly fit the cavity side-to-side and end-to-end. (NA if floors slab
Yes      No     NA      on grade).
                        Insulation in full contact with the subfloor, NO gaps. (NA if floors are slab on grade).
Yes      No     NA
                        Insulation in contact with air barrier on all five sides. (ends, sides, back). NA if floors are slab on grade.
Yes      No     NA
                        Batts cut to fit around wiring and plumbing, or split (delaminated). (NA if loose fill, SPF, or slab on grade).
Yes      No     NA
                        Batt insulation has continuous support. (NA if loose fill, SPF, or slab on grade).
Yes      No     NA
                        SPF (Spray Polyurethane Foam Medium Density) insulation the average thickness is equal to or greater than that
                        listed on the CF-1R and the minimum thickness shall be no more than ½ inch less than the required thickness for
Yes      No     NA      the R-value. (NA for other forms of insulation).
                        Insulation R-value same or greater than listed on the CF-1R.
Yes      No
                        SPF insulation properly adhered to avoid gaps and provide an air seal (NA for other forms of insulation)
Yes      No     NA
                        For SPF list the required floor cavity R-value from CF-1R, R=_____
Yes      No     NA      List tested average depth of insulation (inches) ____ X 5.8 (R-value/inch for medium density SPF) = _____ (R-
                        value). This is the installed R-value and must be equal to or greater than listed on CF-1R (NA for other forms of
                        insulation)

  WALL INSULATION
                        Standard depth cavities insulation fills cavity and touches air barrier on all six sides. (NA if SPF used and meets
Yes      No     NA      the required R-value).
                        All double walls and bump-outs, the insulation fills the cavity or additional air barrier installed so that the
Yes      No     NA      insulation fills the cavity. Insulation touches all six sides. (NA if SPF used and meets the required R-value).
                        Behind tub/shower, walls under stairs, and fireplace, insulation touches air barrier on five sides. Not required to
Yes      No             fill the space. Cavity required to be air tight.
                        BATTS, not a single void/depression deeper than ¾” in ANY stud bay. (NA if loose fill or SPF)
Yes      No     NA
                        BATTS, voids/depressions less than 3/4" allowed as long as the area is not greater than 10% of the surface area
Yes      No     NA      for each stud bay. (NA if loose fill or SPF).
                        Loose Fill no gaps or voids of any depth allowed. (NA if batts or SPF).
Yes      No     NA
                        SPF insulation properly adhered to avoid gaps and provide an air seal (NA for other forms of insulation)
Yes      No     NA
                        Any gaps between studs or insulation larger than 1/8” must be filled with insulation or foam.
Yes      No
                        All Rim-joists to the outside insulated.
Yes      No
                        Special attention must be paid to corner channels, wall intersections, and behind tub/shower enclosures
Yes      No             insulated to proper R-Value.
                        All skylight shafts and attic kneewalls insulated with minimum R-19.
Yes      No     NA
                        Insulation in full contact with drywall or wall finishes of skylight shafts and attic kneewalls.
Yes      No     NA




Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________
2008 Residential Compliance Forms                                                                                                   May 2009
INSTALLATION CERTIFICATE                                                                                    CF-6R-ENV-22-HERS
Quality Insulation Installation (QII) - Insulation Stage Checklist                                                  (Page 2 of 3)
Site Address:                                                              Enforcement Agency:              Permit Number:




                     Wall insulation same or better than what is listed on the CF-1R.
Yes    No
                     SPF list the required wall cavity R-value from CF-1R, R-_____. List tested average depth of
Yes    No       NA   insulation (inch) ____ X 5.8 (R-value/inch for medium density SPF) = _____ (R-value) This is the
                     installed R-value and must be equal to or greater than listed on CF-1R (NA for other forms of
                     insulation)
                     SPF (Spray Polyurethane Foam Medium Density) insulation the average thickness is equal to or greater than that
Yes     No      NA   listed on the CF-1R and the minimum thickness shall be no more than ½ inch less than the required thickness for
                     the R-value. (NA for other forms of insulation)

   ROOF/CEILING INSULATION
                      BATTS there must not be a single gap/void/depression deeper than ¾”. (NA if loose fill or SPF).
Yes     No
                      BATTS voids/depressions less than 3/4" allowed as long as the area is not greater than 10% of the surface area
Yes     No            for each stud bay. (NA if loose fill or SPF).
                      NO gaps or voids allowed for loose fill and SPF. (NA if batts).
Yes     No      NA
                      All ceiling insulation installed to uniformly fit the cavity side-to-side and end-to-end.
Yes     No
                      Insulation in full contact with the ceiling, NO gaps.
Yes     No
                      Insulation in contact with air barrier on all five sides.
Yes     No
                      Batts cut to fit around wiring and plumbing, or split (delaminated). (NA for loose fill or SPF).
Yes     No      NA
                      Batts taller than the trusses must expand so that they touch each other over the trusses. (NA for loose fill or
Yes     No      NA    SPF).

Yes     No      NA    SPF insulation properly adhered to avoid gaps and provide an air seal (NA for other forms of insulation)

                      Insulation fully fills cavity below any plywood platform or cat-walk. If SPF used then minimum
Yes     No      NA    3 inches. (NA if no platforms or cat-walks)

                      Attic access gasketed
Yes     No
                      Attic access insulated with rigid foam or batt insulation using adhesive or mechanical fastener.
Yes     No            R-value same as ceiling R-value listed on CF-1R
                      Recessed light fixtures covered full depth with insulation. If SPF used then other forms of insulation used to
Yes     No            cover or enclosed in a box fabricated from ½-inch plywood, 18 ga. sheet metal, 1/4-inch hard board or drywall
                      Roof insulation same or better than what is listed on the CF-1R
Yes     No
                      Loose Fill Insulation at proper depth – insulation rulers visible and indicating proper depth and R-value for
Yes     No      NA    blown in insulation. (NA for batts or SPF).
                      Loose Fill Insulation uniformly covers the entire ceiling (or roof) area from outside of all exterior walls. (NA
Yes     No      NA    for batts or SPF).

                      Loose-fill insulation meets or exceeds manufacturer's minimum weight and thickness requirements for the target
                      R-value. Target R-value. Manufacturer’s minimum required weight for the target R-value (pounds-per-square-
                      foot). Manufacturer's minimum required thickness at time of installation. Manufacturer's minimum required
Yes     No      NA    settled thickness. Note: To receive compliance credit the HERS rater shall verify that the manufacturer's
                      minimum weight and thickness has been achieved for the target R-value. (NA for batts or SPF).




Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________
2008 Residential Compliance Forms                                                                                             May 2009
Hvac Efficiency California Title 24 Change Out Rules
Hvac Efficiency California Title 24 Change Out Rules
Hvac Efficiency California Title 24 Change Out Rules
Hvac Efficiency California Title 24 Change Out Rules
Hvac Efficiency California Title 24 Change Out Rules
Hvac Efficiency California Title 24 Change Out Rules
Hvac Efficiency California Title 24 Change Out Rules
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Hvac Efficiency California Title 24 Change Out Rules

  • 1. HVAC Efficiency California Title 24 Change-out Rules Prepared by Douglas Beaman Associates
  • 2. HVAC Efficiency California Title 24 Change-Out Rules Table of Contents 1 Introduction and Change Out Rules 2 Duct Testing Procedures and Equipment Set-up 3 Duct Leakage and Delivered Btuh 4 Tables 5 Duct Testing Quick Set-up Guide Copyright 2009 Douglas Beaman Associates ©
  • 3. California Center for Sustainable Energy HVAC Efficiency and C lif California Titl 24 i Title 2008 Title 24 Introduction and Changeout Rules I t d ti d Ch tR l Douglas Beaman Associates© HVAC Efficiency and California T-24 Slide 2 Introduction--2008 Changeout Rules Page 1
  • 4. California Center for Sustainable Energy Doug Beaman Gary Wollin Douglas Beaman Associates 612 – 13th Street Modesto, CA 95354 (209) 524-1000 Doug@DougBeaman.com Gary@DougBeaman.com HVAC Efficiency and California T-24 Slide 3 CEC Website New Standards and Manuals can be downloaded at: www.energy.ca.gov/title24 HVAC Efficiency and California T-24 Slide 4 Introduction--2008 Changeout Rules Page 2
  • 5. California Center for Sustainable Energy 2008 Standards The “Standards” contain the actual code language, harder to understand, but the last word. HVAC Efficiency and California T-24 Slide 5 Residential Compliance Manual (RCM) Designed to be used by building departments, builders, energy consultants. HVAC Efficiency and California T-24 Slide 6 Introduction--2008 Changeout Rules Page 3
  • 6. California Center for Sustainable Energy NONRESIDENTIAL Compliance Manual Designed to be used by building departments departments, builders, energy consultants. HVAC Efficiency and California T-24 Slide 7 Residential Alternative Calculation Method (ACM) Guidelines for Computer Programs + HERS Testing Regulations HVAC Efficiency and California T-24 Slide 8 Introduction--2008 Changeout Rules Page 4
  • 7. California Center for Sustainable Energy Reference Appendices Test and Verification Procedures for HERS Raters and Contractors. HVAC Efficiency and California T-24 Slide 9 “Blueprint” is a newsletter of the California Energy Commission. It focuses on California s Title 24 Building Efficiency California's Standards. HVAC Efficiency and California T-24 Slide 10 Introduction--2008 Changeout Rules Page 5
  • 8. California Center for Sustainable Energy Download Blueprint at: http://www.energy.ca.gov/efficiency/blueprint/ HVAC Efficiency and California T-24 Slide 11 Energy Commission Videos http://www.energyvideos.com/ HVAC Efficiency and California T-24 Slide 12 Introduction--2008 Changeout Rules Page 6
  • 9. California Center for Sustainable Energy Why Efficiency? HVAC Efficiency and California T-24 Slide 13 California Energy Trends HVAC Efficiency and California T-24 Slide 14 Introduction--2008 Changeout Rules Page 7
  • 10. California Center for Sustainable Energy Why Change-Outs? Energy Standards are starting to address energy efficiency of existing homes and businesses as well as new buildings.` HVAC Efficiency and California T-24 Slide 15 HVAC Efficiency and California T-24 Slide 16 Introduction--2008 Changeout Rules Page 8
  • 11. California Center for Sustainable Energy Typical Leakage Rates for Residential Systems Statewide average duct leakage in existing residential systems: 28 - 35% 3-ton @ 400 cfm = 1200 * .28 = 336 cfm 3-ton @ 400 cfm = 1200 * .35 = 420 cfm HVAC Efficiency and California T-24 Slide 17 Residential Change-out ( (Alterations) ) HVAC Efficiency and California T-24 Slide 18 Introduction--2008 Changeout Rules Page 9
  • 12. California Center for Sustainable Energy Residential Alternatives Are there any alternatives to performing the duct sealing and testing? NO HVAC Efficiency and California T-24 Slide 19 Quick Review of Common Duct Problems HVAC Efficiency and California T-24 Slide 20 11/13/2009 Introduction--2008 Changeout Rules Page 10
  • 13. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 21 HVAC Efficiency and California T-24 Slide 22 Introduction--2008 Changeout Rules Page 11
  • 14. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 23 HVAC Efficiency and California T-24 Slide 24 Introduction--2008 Changeout Rules Page 12
  • 15. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 25 HVAC Efficiency and California T-24 Slide 26 Introduction--2008 Changeout Rules Page 13
  • 16. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 27 HVAC Efficiency and California T-24 Slide 28 Introduction--2008 Changeout Rules Page 14
  • 17. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 29 HVAC Efficiency and California T-24 Slide 30 Introduction--2008 Changeout Rules Page 15
  • 18. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 31 HVAC Efficiency and California T-24 Slide 32 Introduction--2008 Changeout Rules Page 16
  • 19. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 33 HVAC Efficiency and California T-24 Slide 34 Introduction--2008 Changeout Rules Page 17
  • 20. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 35 HVAC Efficiency and California T-24 Slide 36 Introduction--2008 Changeout Rules Page 18
  • 21. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 37 HVAC Efficiency and California T-24 Slide 38 Introduction--2008 Changeout Rules Page 19
  • 22. California Center for Sustainable Energy HVAC Efficiency and California T-24 Slide 39 Prescriptive Requirements New or replacement space-conditioning systems §152(b)1C A new or replacement space conditioning system installed in an existing dwelling includes a completely new or replacement duct system and a completely new or replacement air handler. A new or replacement space conditioning system installed in an existing dwelling includes a completely new or replacement duct system* and a completely new or replacement air handler. HVAC Efficiency and California T-24 Slide 40 Introduction--2008 Changeout Rules Page 20
  • 23. California Center for Sustainable Energy Definition: completely new or replacement duct system A completely new or replacement duct system can also include existing parts of the original duct system (e.g., register boots, air handler, coil, plenums, etc.) if those parts are accessible and they can be sealed. HVAC Efficiency and California T-24 Slide 41 Target Leakage "completely new or replacement duct system" If the system is substantially new, and includes the furnace cabinet (air handler) and other existing parts of the original system that are all accessible, an attempt should be made to seal the duct system to meet the 6% (of system fan airflow) leakage criteria. HVAC Efficiency and California T-24 Slide 42 Introduction--2008 Changeout Rules Page 21
  • 24. California Center for Sustainable Energy Target Leakage—(CONTINUED) "new or replacement completely duct system" If the 6% leakage rate criteria cannot be met, a smoke test should be performed to verify that the excess leakage is coming only from the furnace cabinet, and not from other accessible portions of the duct system. Note that the protocol for Smoke Test of Accessible-duct Sealing given in Reference Residential Appendix RA3.1.4.3.7 and makes an exception for the furnace cabinet. HVAC Efficiency and California T-24 Slide 43 Definition: Accessibility Accessible is defined as having access thereto, but which first may require removal or opening of access panels, doors, or similar obstructions. For example, if walls and drywalls have to be moved or removed, or if the ducts are buried under insulation, or if a joint in the duct system is in too small a space between framing member for someone to be able to get to the joint to seal it, then that portion of the duct system is not accessible and is not required to be sealed even if smoke testing determines that the duct leaks in that inaccessible location. HVAC Efficiency and California T-24 Slide 44 Introduction--2008 Changeout Rules Page 22
  • 25. California Center for Sustainable Energy Airflow and Fan Watt Draw In climate zones 10-15 when a new or replacement space conditioning space-conditioning system is installed, the central forced air fan must simultaneously in every zonal control mode demonstrate an airflow of greater than 350 CFM/ton of nominal cooling, and a fan watt draw of 0.58 W/CFM in accordance with the procedures in Reference Residential Appendix RA3.3. In addition, the system installer must provide in the supply plenum, a hole for the placement of a static pressure probe. HVAC Efficiency and California T-24 Slide 45 Airflow and Fan Watt Draw (CONTINUED) In addition, the system installer must provide in the supply plenum, a hole for the placement of a static pressure probe (HSPP) or a permanently installed static pressure probe (PSPP), downstream of the evaporative coil, which meets the specifications of Reference Residential Appendix Section RA3.3.1. HVAC Efficiency and California T-24 Slide 46 Introduction--2008 Changeout Rules Page 23
  • 26. California Center for Sustainable Energy Refrigerant Charge Measurement §152(b)1C and §151(f)7 In climate zones 2, and 8-15, when new or replacement split system air conditioners or heat pumps are installed in existing buildings, refrigerant charge must be measured and third party verified. This requirement applies not only when a completely new space-conditioning system is installed but also p g y when components of an existing space-conditioning system, such as the outdoor condensing unit or the indoor cooling coil are replaced. The refrigerant charge measurement require verification by a HERS rater. HVAC Efficiency and California T-24 Slide 47 Refrigerant Charge Measurement §151(f)7A specifies that when refrigerant charge is called for, the unit must also be equipped with either; 1. temperature measurement access holes (TMAH) and saturation temperature measurement sensors (STMS) that must be HERS verified; OR 2. be 2 b equipped with a “ h i d ith “charge indicator device” i di t d i ” (CID) that will notify the occupant in case of improper refrigerant charge. The CID display must be constantly visible to the building occupant. The CID must also be HERS verified. HVAC Efficiency and California T-24 Slide 48 Introduction--2008 Changeout Rules Page 24
  • 27. California Center for Sustainable Energy Refrigerant Charge Measurement—CONTINUED The TMAH consists of two 5/16 inch (8 mm) holes in the plenum, one upstream from the cooling coil and one downstream from it. HVAC Efficiency and California T-24 Slide 49 Refrigerant Charge Measurement—CONTINUED The STMS consists of two permanently installed sensors, one mounted on the (indoor) cooling coil and one mounted on the (outdoor) condensing coil. g HVAC Efficiency and California T-24 Slide 50 Introduction--2008 Changeout Rules Page 25
  • 28. California Center for Sustainable Energy Refrigerant Charge Measurement—CONTINUED one mounted on the (indoor) evaporating coil. HVAC Efficiency and California T-24 Slide 51 Refrigerant Charge Measurement—CONTINUED one mounted on the (outdoor) condensing coil. HVAC Efficiency and California T-24 Slide 52 Introduction--2008 Changeout Rules Page 26
  • 29. California Center for Sustainable Energy Refrigerant Charge Measurement—CONTINUED Training Module TMAH location HVAC Efficiency and California T-24 Slide 53 Equipment for HERS Raters HVAC Efficiency and California T-24 Slide 54 Introduction--2008 Changeout Rules Page 27
  • 30. California Center for Sustainable Energy Refrigerant Charge Test Points 1. Return TMAH (db Temperature) 2. Return TMAH (wb Temperature) 3. Supply TMAH (db Temperature) 4. Evaporator STMS (Saturation Temperature) 5. Suction Line leaving Evaporator Temperature 6. Condenser Entering Air Temperature 7. Liquid Line leaving Condenser Temperature 8. Condenser STMS (Saturation Temperature) P. Static Pressure Probe HVAC Efficiency and California T-24 Slide 55 RCM AND AIR FLOW Refrigerant Charge Prerequisite The unit must pass the temperature split test or an airflow of at least 300 cfm/ton must be obtained for a valid refrigerant charge measurement. HVAC system fan flow shall be measured using one of the following methods. Plenum Pressure Matching Measurement Flow Capture Hood Measurement Flow Grid Measurement HVAC Efficiency and California T-24 Slide 56 Introduction--2008 Changeout Rules Page 28
  • 31. California Center for Sustainable Energy Tight Duct Rules Flow Chart HVAC Efficiency and California T-24 Slide 58 Introduction--2008 Changeout Rules Page 29
  • 32. California Center for Sustainable Energy Climate Zones Residential Duct Testing Rules Apply ONLY in Climate Zones: 2, 9, 10, 11, 12, 13, 14, 15 & 16 Exempt Climate Zones 1, 3, 4, 5, 6, 7, 8 HVAC Efficiency and California T-24 Slide 59 California Climate Zones HVAC Efficiency and California T-24 Slide 60 Introduction--2008 Changeout Rules Page 30
  • 33. California Center for Sustainable Energy Ducts in Unconditioned Space At least 40 linear feet of duct work must be located in unconditioned space space. HVAC Efficiency and California T-24 Slide 61 Asbestos Exemption Ductwork constructed, insulated or sealed with asbestos is EXEMPT EXEMPT. HVAC Efficiency and California T-24 Slide 62 Introduction--2008 Changeout Rules Page 31
  • 34. California Center for Sustainable Energy Duct Testing Required When Any of the Following Components are Replaced Air handler or furnace Heating or cooling coil Furnace heat exchanger Outdoor condensing unit (split systems) Package unit Heat Pump Adding or replacing 40 linear feet or more duct work in unconditioned space. HVAC Efficiency and California T-24 Slide 63 Maximum Leakage Rate Existing Duct Work 1. <15% of fan flow 400 cfm/ton * .15 = 60 cfm 15 3 tons * 60 cfm = <180 cfm target OR 2. Duct leakage to outside of house <10% or less (whole house blower door test plus duct leakage test) OR HVAC Efficiency and California T-24 Slide 64 Introduction--2008 Changeout Rules Page 32
  • 35. California Center for Sustainable Energy Maximum Leakage—Continued 3. >60% Reduction Test before replacement and after: 600 cfm initial test (example only) >60% reduction = <240 cfm target OR 4. Seal all accessible leaks and verify by HERS Rater (with “ ( ith “smoke”) k ”) HVAC Efficiency and California T-24 Slide 65 Maximum Leakage Rates Completely New Duct System HVAC system change-outs that include all new duct work – same duct testing standards as new construction. <6% of air flow (<24 cfm / ton) If the 6% leakage rate criteria cannot be met, a g smoke test should be performed to verify that the excess leakage is coming only from the furnace cabinet, and not from other accessible portions of the duct system. HVAC Efficiency and California T-24 Slide 66 Introduction--2008 Changeout Rules Page 33
  • 36. California Center for Sustainable Energy Ducts previously sealed Duct systems that are documented to have been previously sealed as confirmed through field verification and diagnostic testing (Verified by a HERS rater). HVAC Efficiency and California T-24 Slide 67 Verification 1. Contractor tests each system 100% 2. HERS Rater verifies minimum of 1 in 7 (can be sampled). HVAC Efficiency and California T-24 Slide 68 Introduction--2008 Changeout Rules Page 34
  • 37. California Center for Sustainable Energy Sampling Closed: 1 in 7 Third Party Quality Control: 1 iin 30 i i If group sampling is utilized for compliance, the sampling procedures described in Section RA2.6.2 for sampling of a “closed group” of up to seven dwellings shall be used, requiring that all dwelling units (HVAC systems) within the group have been serviced by the same installing company company. The installing company may request a group for sampling that is smaller than seven dwelling units (HVAC units). Whenever the HERS rater for the group is changed, a new group shall be established. HVAC Efficiency and California T-24 Slide 69 CF-6R Forms CF-6R-MECH-20-HERS HVAC Efficiency and California T-24 Slide 70 Introduction--2008 Changeout Rules Page 35
  • 38. California Center for Sustainable Energy CF-6R Forms CF-6R-MECH-21-HERS HVAC Efficiency and California T-24 Slide 71 CF-6R Forms CF-6R-MECH-25-HERS (Pages 1 and 2 of 4) HVAC Efficiency and California T-24 HVAC Efficiency and California T-24 Slide 72 Slide 72 11/13/2009 Introduction--2008 Changeout Rules Page 36
  • 39. California Center for Sustainable Energy CF-6R Forms CF-6R-MECH-25-HERS (Pages 3 and 4 of 4) HVAC Efficiency and California T-24 Slide 73 CF-6R Forms CF-6R-MECH-24-HERS HVAC Efficiency and California T-24 Slide 74 Introduction--2008 Changeout Rules Page 37
  • 40. California Center for Sustainable Energy Questions? HVAC Efficiency and California T-24 Slide 75 Non-Residential Change-out ( (Alterations) ) Introduction--2008 Changeout Rules Page 38
  • 41. California Center for Sustainable Energy NON-Residential Alternatives Are there any alternatives to performing the duct sealing and testing? NO HVAC Efficiency and California T-24 Slide 77 HVAC Efficiency and California T-24 Slide 78 Introduction--2008 Changeout Rules Page 39
  • 42. California Center for Sustainable Energy Unconditioned Space At least 25% of duct surface area is outdoors or in unconditioned space space. And (next page) HVAC Efficiency and California T-24 Slide 79 Climate Zones NonResidential Duct Testing Rules Apply in ALL Climate Zones: And (next page) HVAC Efficiency and California T-24 Slide 80 Introduction--2008 Changeout Rules Page 40
  • 43. California Center for Sustainable Energy Asbestos Exemption Ductwork constructed, sealed or insulated with asbestos is EXEMPT And (next page) HVAC Efficiency and California T-24 Slide 81 Constant Volume Constant volume package or split system (not ( t a VAV system) t ) And (next page) HVAC Efficiency and California T-24 Slide 82 Introduction--2008 Changeout Rules Page 41
  • 44. California Center for Sustainable Energy 5,000 s.f. – each unit Each HVAC unit serves 5,000 s.f. or less floor area. Rules still apply if total area is greater, as long as each unit serves only 5,000 s.f. And (next page) HVAC Efficiency and California T-24 Slide 83 Scope of Work Air handler or furnace Outdoor condensing unit (split systems) Heating or cooling coil Furnace heat exchanger Package unit Adding or replacing any length of ductwork that causes the duct surface area to exceed 25% in unconditioned space. HVAC Efficiency and California T-24 Slide 84 Introduction--2008 Changeout Rules Page 42
  • 45. California Center for Sustainable Energy Maximum Leakage Existing Ductwork <15% of fan flow 400 cfm/ton * .15 = 60 cfm 15 3 tons * 60 cfm = <180 cfm target >60% Reduction Test before and after replacement For example: 600 cfm initial test >60% reduction = <240 cfm t 60% d ti 240 f target t Seal all accessible leaks. Verified visually by HERS Rater (usually with “theatrical fog”). HVAC Efficiency and California T-24 Slide 85 Maximum Leakage Completely New Duct System HVAC system change-outs that include all new duct work work. <6% of air flow (24 cfm / ton) HVAC Efficiency and California T-24 Slide 86 Introduction--2008 Changeout Rules Page 43
  • 46. California Center for Sustainable Energy NON Residential Duct Insulation All Climate Zones Unconditioned Space R-8 HVAC Efficiency and California T-24 Slide 87 Questions? HVAC Efficiency and California T-24 Slide 88 Introduction--2008 Changeout Rules Page 44
  • 47. California Center for Sustainable Energy Make sure the HVAC system is turned off. Remove the air filter (s). R th i filt ( ) Make sure the fan compartment door is securely in place. Seal all supply and return registers, except for one return register, or the system fan t it th t f access. Duct Testing Procedure Page 1
  • 48. California Center for Sustainable Energy Typical location of duct tester is at largest and least restricted return. return A template of cardboard, pressboard or plastic can be used to attach the transition to the return grill to reduce taping time. All other supply registers and returns are typically sealed to the wall surface with duct mask, masking tape, or gasketed covers. Install the Duct Pressure Hose in the supply register nearest the supply plenum. plenum This Duct Pressure Hose is connected to the input tap of Channel A (Input A, Retrotec) on the digital manometer manometer. Duct Testing Procedure Page 2
  • 49. California Center for Sustainable Energy Install the Fan Pressure Hose from the pressure tap on the duct tester to the input tap of Channel B (Input B, Retrotec) of the digital manometer. Open the house to the exterior, by opening an outside d t id door or window, so th t th i d that the pressure measurements reference the outside pressure, and the duct tester cannot depressurize the duct zone. Install the smallest flow ring (opening size) possible while still being able to pressurize the duct system to 25 pascals. Duct Testing Procedure Page 3
  • 50. California Center for Sustainable Energy Before taking the leakage measurement, go through the entire house, ensure that house register seals are not leaking, re-seal as necessary. Recheck the seal where the duct tester is connected to the return, re-seal as necessary. Fan Configuration CFM Range Open ( No Ring) O N Ri ) 500 – 1,500 1 500 Ring #1 200 – 800 Ring #2 75 – 300 Ring #3 30 – 125 Duct Testing Procedure Page 4
  • 51. California Center for Sustainable Energy Example for new Construction: A Split System is tested. It has a 4 ton Nominal AC with a 80,000 Btuh output furnace. The highest of the following two targets applies for determining whether the duct leakage test passes the Title 24 Duct Leakage Test for new construction. Cooling Target .06 x (400 cfm/ton x 4 tons) = 96 cfm <96 CFM at 25 Pa Check the Heating Target. . . Example for new Construction (CONTINED): A Split System is tested. It has a 4 ton S stem tested Nominal AC with a 80,000 Btuh output furnace. Heating Target .06 x (21 7 cfm/thousand output x 80) = 104 cfm 06 (21.7 <104 CFM at 25 Pa Using the highest target the measured duct leakage must be less than 104 CFM at 25 Pa in this example. Duct Testing Procedure Page 5
  • 52. California Center for Sustainable Energy Example 1: A Split System has a 3 ton Nominal AC with a 92,000 92 000 Btuh output furnace. .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25 Pa What is the maximum CFM allowed for a pass? Example 1: p y p A Split System has a 3 ton Nominal AC with a 92,000 Btuh output furnace. .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25 Pa What is the maximum CFM allowed for a pass? .06 x (400 x 3) = 72 < 72 CFM at 25 Pa .06 x (21.7 x 92) = 120 < 119 CFM at 25 Pa Duct Testing Procedure Page 6
  • 53. California Center for Sustainable Energy Example 2: A Split System has a 4 ton Nominal AC with a 72,000 72 000 Btuh output furnace. .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25 Pa What is the maximum CFM allowed for a pass? Example 2: A Split System has a 4 ton Nominal AC with a 72,000 Btuh output furnace. .06 x (400 cfm/ton x ? tons) = ? CFM at 25 Pa .06 x (21.7 cfm/thousand output x ?) = ? CFM at 25 Pa What is the maximum CFM allowed for a pass? .06 x (400 x 4) = 96 < 96 CFM @ 25 Pa .06 x (21.7 x 72) = 94 < 94 CFM @ 25 Pa Duct Testing Procedure Page 7
  • 54. California Center for Sustainable Energy Three of the Manometers in use in California. Energy Conservatory DG-3 Energy Conservatory DG-700 Retrotec DM-2 Duct Testing Procedure Page 8
  • 55. California Center for Sustainable Energy This style of gauge has been in use for the last 10 years. This gauge is shipped with all new Duct Blasters Duct Testing Procedure Page 9
  • 56. California Center for Sustainable Energy Energy Conservatory Duct Blaster® Fan Configuration CFM Range Open( No Ring) 500 – 1,500 1 500 Ring #1 200 – 800 Ring #2 75 – 300 Ring #3 30 – 125 Use th U the smallest diameter ll t di t ring size possible. Duct Testing Procedure Page 10
  • 57. California Center for Sustainable Energy The hose for the Duct Pressure is attached to the Channel A Input port. The hose for the Fan Pressure i F P is attached to the Channel B Input port. Duct Testing Procedure Page 11
  • 58. California Center for Sustainable Energy MODE PR/FL @ 25 Mode DEVICE This selects Blower Door or Duct Blaster and series type for each DB B Duct Testing Procedure Page 12
  • 59. California Center for Sustainable Energy CONFIG Open - A1- B2 - C3 (the flow rings for the Duct Blaster are numbered 1, 2 & 3 from largest to smallest) TIME AVG This cycles between 1 - 5 - 10 seconds and Long Term It is recommended to set Time Avg to 1 second for quick leakage rate updates Duct Testing Procedure Page 13
  • 60. California Center for Sustainable Energy Duct Testing Procedure Page 14
  • 61. California Center for Sustainable Energy Set the manometer to the high range display. Set mode switch to Fan Select Use Select Switch to set the proper fan type (Duct Blaster is #8) and flow ring configuration. Make sure the Channel Selection knob is set to A. Turn on the Duct Blaster a d pressurize e and p essu e the duct system to 25 Pascals on Channel A. Duct Testing Procedure Page 15
  • 62. California Center for Sustainable Energy Flip the Channel selection knob to Channel B. The B Fan Pressure will appear Turn the mode switch to the flow conversion position. Fan Pressure will now be directly converted to CFM using the manufacturer’s flow conversion feature built into the manometer. The duct leakage in CFM at 25 Pascals will now appear in the display. This number must be less than the highest of the calculated targets for the l l d f h tested home. Duct Testing Procedure Page 16
  • 63. California Center for Sustainable Energy The Duct Blaster has a maximum CFM capacity of ~1 500 CFM at 25 Pa. 1,500 Pa A massive duct leak, in change-out situations, may exceed this this CFM capacity limitation. Duct Testing Procedure Page 17
  • 64. California Center for Sustainable Energy Can’t Reach Pressure (CRP) Factors When you cannot reach a Duct Pressure of Wh t h D tP f 25 Pascals, with no rings installed, you can multiply the CFM flow by the proper Can’t Reach Pressure Factor for the highest duct p pressure reading attainably. g y Highest Duct Pressure Attainable CRP Factor 10 Pascals 1.81 15 Pascals 1.39 20 Pascals 1.16 _________________________________________________ Example: Highest duct pressure attainable = 10 Pa CFM fan flow at 10 pa = 1,500 CFM 1.81 CRP Factor x 1,500 CFM = 2,715 CFM Leakage Flow @ 25 Pa Duct Testing Procedure Page 18
  • 65. California Center for Sustainable Energy The Can’t Reach Pressure Factors only apply to the DG-3 Gauge as the newer DG-700 Gauge internally calculates the CFM as if you were able to get to a Duct Pressure of 25 Pa. Duct Testing Procedure Page 19
  • 66. California Center for Sustainable Energy Plug the 120 volt cord into the Duc-Tester and the other end into a wall outlet. Plug in the Ethernet style plug for speed control signals from the DM-2A. Connect the clear tubing to the port labeled “Ref B(Fan)”. Insert the red tube into a supply register. Duct Testing Procedure Page 20
  • 67. California Center for Sustainable Energy Connect the red tube to the blue connector on the Retrotec DM-2A. ( Results will be the same if you connect to the Red port, but the DM-2A will display a negative pressure when it should indicate positive.) Connect the clear tube to the yellow connector labeled “Ref B (fan)” on the Retrotec DM-2A. Turn on and set up the DM-2 Turn on the DM-2 or DM-2A and press the [Mode] key until “PrA” and “Flow” on the left side of the display. The units should read “Pa” and “cfm” on the right side of the display. If not: Press the [Setup] Press the [2] or [8] key until “Flow” is highlighted Flow highlighted, Press the [4] or [6] key until “cfm” appears, Press [Setup] to return to where you were. Duct Testing Procedure Page 21
  • 68. California Center for Sustainable Energy Set the Device If the bottom right hand part of the window does NOT display: “Duc-Tester DU200” for Retrotec Models R31 and Q32, then press [Device] until the test equipment you are using appears. If you are using another model of Duc-Tester such as: “Duc Tester DU100” for Retrotec Duc-Tester DU100 Models 100, 101 and 102a, or the make and model of your duct blaster, these can be accessed under Device as well. Create a 25 Pa pressure in the ducts Models Q32 with DM-2A Press the [Set Pressure] key, Press [2], [5] Press [Enter]. The DM 2A ill Th DM-2A will now adjust dj t the speed to 25 automatically. Duct Testing Procedure Page 22
  • 69. California Center for Sustainable Energy If a pressure of 25 Pa cannot be achieved, remove the Mid range low flow plate with the 2 inch diameter hole in it and adjust the speed till 25 Pa is achieved. If “Flow” displays “TOO LOW!”, add the Low range 1 iinch di h diameter nozzle. t l To speed up the test and improve accuracy ensure that “cfm @ 25.0 Pa” is displayed to the right of the flow. This will give you results at 25 regardless of your test pressure, meaning that you don’t have to get the test pressure exact; within 1 Pa is perfect. The DM-2 will then display the result you would get if you achieved exactly 25 Pa. To T get thi f t t this feature, press th [@] k the key. If 25 iis nott displayed, change this in [Setup] by locating the “@ Pressure” line, press [Enter], [2], [5] , [Enter], [Setup] to change it. When using the @ feature, “n” should be displayed as “0.60” for duct systems. Change this in Setup if needed. Duct Testing Procedure Page 23
  • 70. California Center for Sustainable Energy The Energy Conservatory 612-827-1117 www.energyconservatory.com Retrotec 604-732-0142 www.retrotec.com Duct Testing Procedure Page 24
  • 71. California Center for Sustainable Energy Example A p No leakage Duct Leakage and Delivered BTUs Page 1
  • 72. California Center for Sustainable Energy 1000 CFM 84° 64° 1000 CFM 850 CFM 75° 55° 75° 1.1 x CFM x ΔT = Btuh 1.1 x 850 x 20° = 18,700 Btuh 1000 CFM 84° 64° 1000 CFM 850 CFM 1000 CFM 1000 CFM 75° 75° 55° 75° 1.1 x x CFM x ΔT = Btuh 1.1 CFM x ΔT = Btuh 1.1 x 850 x 20° = 18,700 Btuh Duct Leakage and Delivered BTUs Page 2
  • 73. California Center for Sustainable Energy 1000 CFM 84° 64° 1000 CFM 850 CFM 1000 CFM 1000 CFM 75° 75° 55° 55° 20° 75° 1.1 x CFM x ΔTΔT Btuh 1.1 x CFM x = = Btuh 1.1 x 850 x 20° = 18,700 Btuh 1000 CFM 84° 64° 1000 CFM 850 CFM 1000 CFM 1000 CFM 75° 75° 55° 55° 20° 75° 1.1 x CFM x ΔTΔT Btuh 1.1 x CFM x = = Btuh 1.1 xx1000 xx20° = 22,000 Btuh 1.1 850 20° = 18,700 Btuh 20° Duct Leakage and Delivered BTUs Page 3
  • 74. California Center for Sustainable Energy Example B p Supply-side leakage 1000 CFM 1000 CFM 75° Duct Leakage and Delivered BTUs Page 4
  • 75. California Center for Sustainable Energy 150 CFM 1000 CFM 1000 CFM 850 CFM 75° 55° 150 CFM 1000 CFM 1000 CFM 850 CFM 75° 20° 55° 1.1 x CFM x ΔT = Btuh Duct Leakage and Delivered BTUs Page 5
  • 76. California Center for Sustainable Energy 150 CFM 1000CFM 1000 CFM 84° 64° 1000 CFM 1000 CFM 850 CFM 850 CFM 75° 75° 20° 55° 55° 1.1 x CFM x ΔT = Btuh 1.1 x CFM x ΔT = Btuh 1.1 xx 850 x 20° = 18,700 Btuh 1.1 850 x 20° = 18,700 Btuh Example C p Return-side leakage Duct Leakage and Delivered BTUs Page 6
  • 77. California Center for Sustainable Energy 1000 CFM 84° 64° 1000 CFM 150 CFM 1000 CFM 84° 64° 1000 CFM Duct Leakage and Delivered BTUs Page 7
  • 78. California Center for Sustainable Energy 150 CFM 1000 CFM 84° 64° 850 CFM 1000 CFM 135° 135° 150 CFM 1000 CFM 84° 64° 850 CFM 1000 CFM 75° 75° ??° Duct Leakage and Delivered BTUs Page 8
  • 79. California Center for Sustainable Energy 135° 135° 150 CFM 1000 CFM 84° 64° 850 CFM 1000 CFM 75° 75° ??° 1.1 x CFM x ΔT = Btuh .15 x 135 = 20.25 .85 x 75 = 63.75 84.00 135° 135° 150 CFM 1000 CFM 84° 84° 84° 64° 64° 64° 850 CFM 1000 CFM 75° 75° 64° 11° 75° 1.1 x CFM x ΔT = Btuh .15 x 135 = 20.25 .85 x 75 = 63.75 84.00 Duct Leakage and Delivered BTUs Page 9
  • 80. California Center for Sustainable Energy 135° 135° 150 CFM 1000 CFM 84° 84° 84° 64° 64° 64° 850 CFM 1000 CFM 75° 75° 64° 11° 75° 1.1 x CFM x ΔT = Btuh 1.1 x 1000 x 11° = 12,100 Btuh .15 x 135 = 20.25 .85 x 75 = 63.75 84.00 Conclusion Duct Leakage and Delivered BTUs Page 10
  • 81. California Center for Sustainable Energy 1.1 x CFM x ΔT = Btuh 1.1 x 1000 x 20° = 22,000 Btuh 20° 1.1 1 1 x 850 x 20° = 18 700 Btuh 20° 18,700 1.1 x 1000 x 11° = 12,100 Btuh 11° 1.1 x CFM x ΔT = Btuh 1.1 x 1000 x 20° = 22,000 Btuh 20° 100% 1.1 x 850 x 20° = 18 700 Bt h 11 20° 18,700 Btuh 85% 1.1 x 1000 x 11° = 12,100 Btuh 11° 55% Duct Leakage and Delivered BTUs Page 11
  • 82. California Center for Sustainable Energy Duct Leakage Matters Duct Leakage and Delivered BTUs Page 12
  • 83. T-24 HVAC Changeout Training Tab 4 Residential Change-Outs Change-out is in Climate Zones 2, 9-16 No Duct Testing and Sealing is YES NOT REQUIRED. Asbestos Free (System is not sealed, insulated or constructed with Asbestos). No YES Duct length in Unconditioned Space is 40 feet or longer. No YES Work Includes any of the following: No Replacement Package Unit Complete Replacement Split System (HVAC unit) Furnace/Air Handler Cooling or Heating Coil Furnace Heat Exchanger Outdoor Condensing Unit (Split System) Heat Pump Adding or replacing 40' or more of duct work. YES Duct Testing and Sealing is Required Flow Charts and System Explanation Page 1
  • 84. T-24 HVAC Changeout Training Tab 4 NON-Residential Change-Outs All Climate Zones YES Asbestos Free (System is not sealed, insulated or constructed with Asbestos). No Duct Testing and Sealing is NOT YES More than 25% of Duct Surface Area is in Unconditioned Space or Outdoors. No REQUIRED. YES System is a Constant Volume System (NO VAV Installed) No YES Single Unit is serving 5000 Square Feet or Less No YES Work Includes any of the following: No Replacement Package Unit Complete Replacement Split System (HVAC unit) Furnace/Air Handler Cooling or Heating Coil Furnace Heat Exchanger Outdoor Condensing Unit (Split System) Heat Pump Adding or replacing 40' or more of duct work. YES Duct Testing and Sealing is Required Flow Charts and System Explanation Page 2
  • 85. T-24 HVAC Changeout Training Tab 4 Flow Charts and System Explanation Page 3
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  • 88. INSTALLATION CERTIFICATE CF-6R-ENV-20-HERS Building Envelope Sealing (Page 1 of 3) Site Address: Enforcement Agency: Permit Number: BUILDING ENVELOPE SEALING Two methods are available to the installer for demonstrating compliance with the building envelope sealing requirement: 1) Rough Frame Inspection Checklist and Final Inspection Checklist, or 2) Building Envelope Leakage Diagnostic Test utilizing a blower door diagnostic test instrument. Note: HERS verification of the actual envelope leakage is required to be performed using the Building Envelope Leakage Test. In order to receive credit for the Building Envelope Sealing measure, the dwelling must comply with the HERS verification requirements. Completion of the Rough Frame Inspection Checklist and Final Inspection Checklist does not insure that the envelope will meet the requirements of the HERS verification procedure. 1a. Rough Frame Inspection Checklist Sole Plate Entire sole plate of the home is either Rope caulk, foam gasket, or with caulking bead sealed. Top Plate All electrical penetrations between conditioned and unconditioned spaces sealed with foam All piping penetrations between conditioned and unconditioned spaces sealed with foam Ceiling Ceiling forms a continues air barrier and any gaps or openings are filled with foam All recessed light fixtures in unconditioned space are IC (Insulation Contact) and AT (Air tight) rated and a gasket or sealing material is installed. All duct chases, fireplace chases, and double walls sealed air tight at the ceiling level. All gaps into shafts must be filled with foam or caulk. Openings around flue shafts fully sealed with solid blocking or flashing and any remaining gaps sealed with fire- rated caulk or sealant. Penetrations from wiring sealed with caulk or sealant Floor Air Barrier All gaps in the raised floor between conditioned and unconditioned space (or to outside) filled with foam or caulk. All openings under a tub where the drain penetrates the floor sealed Garage band joist must be air tight at bays adjoining conditioned space Walls All gaps around the windows caulked All gaps in exterior wall sheathing between conditioned and unconditioned space (or to outside) filled with foam or caulk All gaps in sheathing between conditioned space and the garage, attic, or covered patio filled with foam or caulk All other penetrations or cracks between conditioned and unconditioned space (the exterior of the home) sealed with foam or caulk HVAC Ensure that the following are sealed with an approved UL 181 mastic or tape: Duct Work All register boot seams Return seams Return and supply collars Duct collars Duct board, T and Y seams Furnace FAU seams FAU door Coil box is air tight including seams, condensate line, knockouts, and lineset. Supply and return plenums HERS Provider: __________________________ Registration Number: _______________________ Registration Date: _____________ 2008 Residential Compliance Forms May 2009
  • 89. INSTALLATION CERTIFICATE CF-6R-ENV-20-HERS Building Envelope Sealing (Page 2 of 3) Site Address: Enforcement Agency: Permit Number: 1b. Final Inspection Checklist All gaps and penetrations in the drywall must be caulked or gasketed. All gaps and penetrations in the exterior sheathing must be caulked or gasketed. Some examples are: Ceiling Penetrations All HVAC register boots are sealed to the drywall with caulking or tape All returns are sealed to the drywall All lighting fixtures are sealed to the drywall with a gasket, caulking or tape Any other penetrations to the drywall (for example fire sprinklers, whole house fans, surround sound speakers, ceiling outlet box etc.) are sealed with caulk or tape Attic access door is installed with weather stripping Wall Penetrations All electrical outlets and switches are installed and sealed Any other penetrations to the drywall or exterior walls are sealed General Inspections Flooring is installed Weather stripping is installed on doors and windows Exhaust fan dampers for kitchen and bath fans installed and working 2. Building Envelope Leakage Test Diagnostic Testing Results Building Envelope Leakage (CFM @ 50 Pa) as measured by Rater: 1. Is Measured envelope leakage less than or equal to the required level from CF-1R? Yes No 2. Is Mechanical Ventilation shown as required on the CF-1R? Yes No 2a. If Mechanical Ventilation is required on the CF-1R (‘Yes’ in line 2), has it been installed? Yes No Check this box ‘yes’ if mechanical ventilation is required (‘Yes’ in line 2) 2b. and ventilation fan watts are no greater than shown on CF-1R. Yes No Measured Watts = Check this box “yes” if measured building infiltration (CFM @ 50 Pa) is greater than the CFM 3. @ 50 values shown for an SLA of 1.5 on CF-1R Yes No (If this box is checked no, mechanical ventilation is required.) Check this box “yes” if measured building infiltration (CFM @ 50 Pa) is less than the CFM @ 4. 50 values shown for an SLA of 1.5 on CF-1R, mechanical ventilation is installed, and house Yes No pressure is greater than minus 5 Pascal with all exhaust fans operating. Pass if: a. Yes in line 1 and line 3, or b. Yes in line 1 and line2, 2a, and 2b, or c. Yes in line 1 and Yes in line 4. Otherwise fail. Pass Fail HERS Provider: __________________________ Registration Number: _______________________ Registration Date: _____________ 2008 Residential Compliance Forms May 2009
  • 90. INSTALLATION CERTIFICATE CF-6R-ENV-20-HERS Building Envelope Sealing (Page 3 of 3) Site Address: Enforcement Agency: Permit Number: DECLARATION STATEMENT • I certify under penalty of perjury, under the laws of the State of California, the information provided on this form is true and correct. • I am eligible under Division 3 of the Business and Professions Code to accept responsibility for construction, or an authorized representative of the person responsible for construction (responsible person). • I certify that the installed features, materials, components, or manufactured devices identified on this certificate (the installation) conforms to all applicable codes and regulations, and the installation is consistent with the plans and specifications approved by the enforcement agency. • I understand that a HERS rater will check the installation to verify compliance, and that that if such checking identifies defects, I am required to take corrective action at my expense. I understand that Energy Commission and HERS provider representatives will also perform quality assurance checking of installations, including those approved as part of a sample group but not checked by a HERS rater, and if those installations fail to meet the requirements of such quality assurance checking, the required corrective action and additional checking/testing of other installations in that HERS sample group will be performed at my expense. • I reviewed a copy of the Certificate of Compliance (CF-1R) form approved by the enforcement agency that identifies the specific requirements for the installation. I certify that the requirements detailed on the CF-1R that apply to the installation have been met. • I will ensure that a completed, signed copy of this Installation Certificate shall be posted, or made available with the building permit(s) issued for the building, and made available to the enforcement agency for all applicable inspections. I understand that a signed copy of this Installation Certificate is required to be included with the documentation the builder provides to the building owner at occupancy. I will ensure that all Installation Certificates will come from a HERS provider data registry for multiple orientation alternatives, and beginning October 1, 2010, for all low-rise residential buildings. Company Name: (Installing Subcontractor or General Contractor or Builder/Owner) Responsible Person's Name: Responsible Person's Signature: CSLB License: Date Signed: Position With Company (Title): HERS Provider: __________________________ Registration Number: _______________________ Registration Date: _____________ 2008 Residential Compliance Forms May 2009
  • 91. INSTALLATION CERTIFICATE CF-6R-ENV-21-HERS Quality Insulation Installation (QII) - Framing Stage Checklist (Page 1 of 2) Site Address: Enforcement Agency: Permit Number: 1. Quality Insulation Installation (QII) Framing Stage Checklist Air barrier and preparation for insulation verification inspection must be done at framing stage before insulation is installed. If there are any “No” answers rows not filled out or signatures missing then this is not valid form and cannot be accepted by the building department or HERS rater. If spray foam is used, then an air barrier is not required and NA would be checked. QII credit not allowed if any steel framing in the building including structural framing. FLOOR AIR BARRIER All gaps in the raised floor to unconditioned space or to outside larger than 1/8” filled with foam or Yes No NA caulk. (NA if SPF) All openings on a second floor including under a tub where the drain penetrates the floor are sealed Yes No NA WALLS AIR BARRIER All gaps in wall exterior sheathing to unconditioned space or to outside larger than 1/8” filled with Yes No NA foam or caulk. (NA if SPF) No gaps in sheathing against the garage, attic, or covered patio. All gaps larger than 1/8” filled with Yes No NA foam or caulk. (NA if SPF) All gaps in Rim-joists in interior and exterior walls to the outside including holes drilled for electrical Yes No NA and plumbing larger than 1/8” filled with foam or caulk. (NA if SPF) Rope caulk, foam gasket, or caulking bead around the entire sole plate of the home Yes No NA All gaps around the windows are caulked or foamed (stuffing with fiberglass not acceptable) Yes No NA ROOF/CEILING INSPECTION Attic rulers appropriate to the material installed evenly throughout the attic to verify depth. Yes No NA (NA if SPF or batt) Attic area (sqft) _______ ÷ 250 = ________ minimum number of rulers installed. Must round up. Yes No NA Number of rulers actually installed ________(NA if SPF or batt) ALL rulers visible from attic access. (NA if SPF or batt) Yes No NA Eave vents baffles installed at all eave vents to prevent air movement under or into insulation. Yes No NA (NA if SPF) Area of eave vent baffle is the same or larger than the net free-ventilation area of the eave vent. (NA Yes No NA if SPF) ROOF/CEILING AIR BARRIER All draft stops in place to form a continuous ceiling air barrier no gaps larger than 1/8”. (NA if SPF) Yes No NA All drops covered with hard covers. Gaps around or in the hard cover larger than 1/8” filled with Yes No NA foam or caulk. (NA if SPF). All recessed light fixtures in non conditioned space are IC rated and air tight (AT) Yes No All recessed light fixtures are sealed with a gasket or caulk between the housing and the ceiling Yes No Openings around flue shafts fully sealed with solid blocking or flashing and any remaining gaps Yes No sealed with fire-rated caulk or sealant. Piping shaft openings fully sealed and caulked Yes No Penetrations from wiring sealed with caulk or sealant Yes No All duct chases, fireplace chases, and double walls sealed air tight at the ceiling level. All gaps into shafts larger Yes No than 1/8” filled with foam or caulk. Special attention paid to ducts entering shafts from ceiling. Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________ 2008 Residential Compliance Forms May 2009
  • 92. INSTALLATION CERTIFICATE CF-6R-ENV-21-HERS Quality Insulation Installation (QII) - Framing Stage Checklist (Page 2 of 2) Site Address: Enforcement Agency: Permit Number: GARAGE ROOF/CEILING AIR BARRIER FOR TWO STORIES (no conditioned space over garage) Air barrier installed at joists in garage to house transition. No gaps larger than 1/8” allowed. Use of Yes No NA SPF satisfies the requirement to seal the gaps. GARAGE ROOF/CEILING AIR BARRIER FOR TWO STORIES (conditioned space over garage) If insulation is to be installed at subfloor then subfloor has no gaps over 1/8”. Air barrier installed at Yes No NA joists in garage to house transition. Use of SPF satisfies the requirement to seal the gaps. If insulation is to be installed at ceiling of garage then ceiling and joists to the outside have no gaps Yes No NA over 1/8”. (NA if SPF or no conditioned space over garage.) DECLARATION STATEMENT • I certify under penalty of perjury, under the laws of the State of California, the information provided on this form is true and correct. • All rows in this document have been checked and all answers are yes or NA • I am eligible under Division 3 of the Business and Professions Code to accept responsibility for construction, or an authorized representative of the person responsible for construction (responsible person). • I certify that the installed features, materials, components, or manufactured devices identified on this certificate (the installation) conforms to all applicable codes and regulations, and the installation is consistent with the plans and specifications approved by the enforcement agency. • I understand that a HERS rater will check the installation to verify compliance, and that that if such checking identifies defects, I am required to take corrective action at my expense. I understand that Energy Commission and HERS provider representatives will also perform quality assurance checking of installations, including those approved as part of a sample group but not checked by a HERS rater, and if those installations fail to meet the requirements of such quality assurance checking, the required corrective action and additional checking/testing of other installations in that HERS sample group will be performed at my expense. • I reviewed a copy of the Certificate of Compliance (CF-1R) form approved by the enforcement agency that identifies the specific requirements for the installation. I certify that the requirements detailed on the CF-1R that apply to the installation have been met. • I will ensure that a completed, signed copy of this Installation Certificate shall be posted, or made available with the building permit(s) issued for the building, and made available to the enforcement agency for all applicable inspections. I understand that a signed copy of this Installation Certificate is required to be included with the documentation the builder provides to the building owner at occupancy. I will ensure that all Installation Certificates will come from a HERS provider data registry for multiple orientation alternatives, and beginning October 1, 2010, for all low-rise residential buildings. Company Name: (Installing Subcontractor or General Contractor or Builder/Owner) Responsible Person's Name: Responsible Person's Signature: CSLB License: Date Signed: Position With Company (Title): Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________ 2008 Residential Compliance Forms May 2009
  • 93. INSTALLATION CERTIFICATE CF-6R-ENV-22-HERS Quality Insulation Installation (QII) - Insulation Stage Checklist (Page 1 of 3) Site Address: Enforcement Agency: Permit Number: QII credit not allowed if any steel framing in the building including structural framing. Insulation Stage Checklist FLOOR INSULATION All floor joist cavity insulation installed to uniformly fit the cavity side-to-side and end-to-end. (NA if floors slab Yes No NA on grade). Insulation in full contact with the subfloor, NO gaps. (NA if floors are slab on grade). Yes No NA Insulation in contact with air barrier on all five sides. (ends, sides, back). NA if floors are slab on grade. Yes No NA Batts cut to fit around wiring and plumbing, or split (delaminated). (NA if loose fill, SPF, or slab on grade). Yes No NA Batt insulation has continuous support. (NA if loose fill, SPF, or slab on grade). Yes No NA SPF (Spray Polyurethane Foam Medium Density) insulation the average thickness is equal to or greater than that listed on the CF-1R and the minimum thickness shall be no more than ½ inch less than the required thickness for Yes No NA the R-value. (NA for other forms of insulation). Insulation R-value same or greater than listed on the CF-1R. Yes No SPF insulation properly adhered to avoid gaps and provide an air seal (NA for other forms of insulation) Yes No NA For SPF list the required floor cavity R-value from CF-1R, R=_____ Yes No NA List tested average depth of insulation (inches) ____ X 5.8 (R-value/inch for medium density SPF) = _____ (R- value). This is the installed R-value and must be equal to or greater than listed on CF-1R (NA for other forms of insulation) WALL INSULATION Standard depth cavities insulation fills cavity and touches air barrier on all six sides. (NA if SPF used and meets Yes No NA the required R-value). All double walls and bump-outs, the insulation fills the cavity or additional air barrier installed so that the Yes No NA insulation fills the cavity. Insulation touches all six sides. (NA if SPF used and meets the required R-value). Behind tub/shower, walls under stairs, and fireplace, insulation touches air barrier on five sides. Not required to Yes No fill the space. Cavity required to be air tight. BATTS, not a single void/depression deeper than ¾” in ANY stud bay. (NA if loose fill or SPF) Yes No NA BATTS, voids/depressions less than 3/4" allowed as long as the area is not greater than 10% of the surface area Yes No NA for each stud bay. (NA if loose fill or SPF). Loose Fill no gaps or voids of any depth allowed. (NA if batts or SPF). Yes No NA SPF insulation properly adhered to avoid gaps and provide an air seal (NA for other forms of insulation) Yes No NA Any gaps between studs or insulation larger than 1/8” must be filled with insulation or foam. Yes No All Rim-joists to the outside insulated. Yes No Special attention must be paid to corner channels, wall intersections, and behind tub/shower enclosures Yes No insulated to proper R-Value. All skylight shafts and attic kneewalls insulated with minimum R-19. Yes No NA Insulation in full contact with drywall or wall finishes of skylight shafts and attic kneewalls. Yes No NA Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________ 2008 Residential Compliance Forms May 2009
  • 94. INSTALLATION CERTIFICATE CF-6R-ENV-22-HERS Quality Insulation Installation (QII) - Insulation Stage Checklist (Page 2 of 3) Site Address: Enforcement Agency: Permit Number: Wall insulation same or better than what is listed on the CF-1R. Yes No SPF list the required wall cavity R-value from CF-1R, R-_____. List tested average depth of Yes No NA insulation (inch) ____ X 5.8 (R-value/inch for medium density SPF) = _____ (R-value) This is the installed R-value and must be equal to or greater than listed on CF-1R (NA for other forms of insulation) SPF (Spray Polyurethane Foam Medium Density) insulation the average thickness is equal to or greater than that Yes No NA listed on the CF-1R and the minimum thickness shall be no more than ½ inch less than the required thickness for the R-value. (NA for other forms of insulation) ROOF/CEILING INSULATION BATTS there must not be a single gap/void/depression deeper than ¾”. (NA if loose fill or SPF). Yes No BATTS voids/depressions less than 3/4" allowed as long as the area is not greater than 10% of the surface area Yes No for each stud bay. (NA if loose fill or SPF). NO gaps or voids allowed for loose fill and SPF. (NA if batts). Yes No NA All ceiling insulation installed to uniformly fit the cavity side-to-side and end-to-end. Yes No Insulation in full contact with the ceiling, NO gaps. Yes No Insulation in contact with air barrier on all five sides. Yes No Batts cut to fit around wiring and plumbing, or split (delaminated). (NA for loose fill or SPF). Yes No NA Batts taller than the trusses must expand so that they touch each other over the trusses. (NA for loose fill or Yes No NA SPF). Yes No NA SPF insulation properly adhered to avoid gaps and provide an air seal (NA for other forms of insulation) Insulation fully fills cavity below any plywood platform or cat-walk. If SPF used then minimum Yes No NA 3 inches. (NA if no platforms or cat-walks) Attic access gasketed Yes No Attic access insulated with rigid foam or batt insulation using adhesive or mechanical fastener. Yes No R-value same as ceiling R-value listed on CF-1R Recessed light fixtures covered full depth with insulation. If SPF used then other forms of insulation used to Yes No cover or enclosed in a box fabricated from ½-inch plywood, 18 ga. sheet metal, 1/4-inch hard board or drywall Roof insulation same or better than what is listed on the CF-1R Yes No Loose Fill Insulation at proper depth – insulation rulers visible and indicating proper depth and R-value for Yes No NA blown in insulation. (NA for batts or SPF). Loose Fill Insulation uniformly covers the entire ceiling (or roof) area from outside of all exterior walls. (NA Yes No NA for batts or SPF). Loose-fill insulation meets or exceeds manufacturer's minimum weight and thickness requirements for the target R-value. Target R-value. Manufacturer’s minimum required weight for the target R-value (pounds-per-square- foot). Manufacturer's minimum required thickness at time of installation. Manufacturer's minimum required Yes No NA settled thickness. Note: To receive compliance credit the HERS rater shall verify that the manufacturer's minimum weight and thickness has been achieved for the target R-value. (NA for batts or SPF). Registration Number: ___________________________ Registration Date/Time: __________________ HERS Provider: ____________ 2008 Residential Compliance Forms May 2009