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GLAST LAT Project                  EMI/EMC Requirements & Open Issues, Sept 2, 2003




                         EMI/EMC Requirements
                             & Open Issues

                           Design Approach

                                Sept 2, 2003

                     Stanford Linear Accelerator Center
                                Stanford CA




David Nelson                                            Design Approach    1
GLAST LAT Project            EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Design Issues (1)


•   Aluminum & Titanium surface preparation
•   Grid
•   RF Shield
•   X-LAT Plate
•   Radiators
•   Space craft
•   ACD
•   Calorimeter
•   Tracker
•   DAQ
•   Copper Tape
David Nelson                                      Design Approach    2
GLAST LAT Project               EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Surface preparation (1)

•   Aluminum/Titanium Surface Preparation
     – Chem-film (Alodine)-Mil-C-5541D Class 3
        • Grand fathered into systems design, everyone does it
        • Easy to use, Cheap
        • 5 milli-Ohm/in^2
        • People routinely scrape off alodine to improve electrical
          contact.




David Nelson                                         Design Approach    3
GLAST LAT Project                   EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Surface preparation(2)

    – Electro less Nickel SAE AMS-2404
       • “Gold over nickel or electro less nickel are the preferred
         plating for GSFC applications” PPL-21 Connectors
       • Easy to use, Cheap
       • Micro-Ohms/in^2
       • Issues
               – Adhesion for bonding heaters/paint
               – Plating titanium, Dr. Stefanie Harvey from SLAC’s Physical
                 electronics group has written a proposal to address
                 Spectrum’s concerns.




David Nelson                                             Design Approach    4
GLAST LAT Project          EMI/EMC Requirements & Open Issues, Sept 2, 2003


              LAT Assembly, TKR & ACD not shown

RADIATOR
INTERFACE                                                                X-LAT
                                                                         Plates


 RFI SHIRT




    GRID to
     CAL




                      Connector
                       Panels

  David Nelson                                    Design Approach    5
GLAST LAT Project                  EMI/EMC Requirements & Open Issues, Sept 2, 2003


                  Grid, RF Shield & X-LAT Plate

•   Grid & RF Shield
     – Plating
         • Currently no plating or Alodine
         • Request electro less nickel
     – Assembly interfaces
         • All joints are butted
               – Request tongue & grove joints
                  » Allows for EMI gasket if needed
    – Vent holes
       • Currently four 2”X2” vent holes on EMI skirt.
       • Request no vent holes due to adequate venting through
         CAL base plate/grid/tracker towers. (TBR)




David Nelson                                            Design Approach    6
GLAST LAT Project          EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Butted Joints




          Butted
          Joints




David Nelson                                    Design Approach    7
GLAST LAT Project             EMI/EMC Requirements & Open Issues, Sept 2, 2003


                          Radiators(1)

•   Interface to Radiator mount
     – Currently G10 Thermal Insulator
         • Request Ti/Al/Cu shim stock wrapped around G10 to get
           low resistance and inductance
     – Heat pipes are thermally connected but not electrically
         • Request to include electrical connection as well
     – Request to shield heaters and wiring
         • EMI measurement shows approx 15uVdB electric field
           noise emitted from one six watt heater using 50mV peak
           500KHz signal.




David Nelson                                       Design Approach    8
GLAST LAT Project         EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Radiators(2)




          Radiator


      Radiator Mount


         Heat Pipes




David Nelson                                   Design Approach    9
GLAST LAT Project              EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Space craft Interface

•   Current design
     – Titanium flexures Aldine coating
         • Electrical resistance with Aldine is 9 milli-Ohm per
           Spectrum Astro
     – Request Electro less nickel
         • The 433-RQMT-0005 requires a maximum of 2.5 milli-Ohm
           per connection
     – SLAC is looking into issues of electro less nickel onto
       titanium, See slides 3 & 4




David Nelson                                        Design Approach    10
GLAST LAT Project              EMI/EMC Requirements & Open Issues, Sept 2, 2003


                          ACD Issues

•   Butted joints in BEA assembly
•   ACD is looking
    into this
•   Alodine
     – Request E-Nickel
•   Look at BEA mounting




David Nelson                                        Design Approach    11
GLAST LAT Project            EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Calorimeter Issues
•   Current design
     – Alodine
         • Request E-Nickel
     – Joints are not EMI tight
     – Butted joints
     – N. Johnson stated that
     gaps in panels due to
      improper assy.
•   Issues
     – Low Freq 3.3V CMOS
     Switching noise escapes
     – Request EMI gaskets
        or Copper tape



David Nelson                                      Design Approach    12
GLAST LAT Project                    EMI/EMC Requirements & Open Issues, Sept 2, 2003


                             Tracker Issues

•   To copper tape or not to copper tape
     – Issues
         • Calorimeter people claim that copper/aluminum tape is
           not allowed.
               – Either the Cal can or the Tracker can’t ???
                   » We are one system after all
•   EMI close out to prevent radiated EMI from DAQ and
    Calorimeter.
     – Cal base plate is an EMI sieve that can travel through the
       gaps between the Tracker towers.
        • Request the Calorimeter to shield against their low
                 frequency 3.3V CMOS noise per slide 12
     – May need additional EMI shielding between towers



David Nelson                                              Design Approach    13
GLAST LAT Project             EMI/EMC Requirements & Open Issues, Sept 2, 2003


                          DAQ Issues

•   Titanium standoffs between Cal base plate and DAQ TEM
     – Electro less nickel issues from slide 3&4
•   The EMI filters on power feeds should take care of 433-RQMT-
    0005
•   Power feed impedance
     – Spectrum Astro has modified there requirements
         • More work
•   DC resistance issues between Spectrum Astro and the LAT due
    to voltage measurements that is referenced to LAT/system
    ground
     – Open issue




David Nelson                                       Design Approach    14
GLAST LAT Project               EMI/EMC Requirements & Open Issues, Sept 2, 2003


                         Conductive Tape

•   The Calorimeter people claim conductive tape is not allowed
     – Either the Calorimeter can use it or the Tracker can’t ???




David Nelson                                         Design Approach    15

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Emi a

  • 1. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 EMI/EMC Requirements & Open Issues Design Approach Sept 2, 2003 Stanford Linear Accelerator Center Stanford CA David Nelson Design Approach 1
  • 2. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Design Issues (1) • Aluminum & Titanium surface preparation • Grid • RF Shield • X-LAT Plate • Radiators • Space craft • ACD • Calorimeter • Tracker • DAQ • Copper Tape David Nelson Design Approach 2
  • 3. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Surface preparation (1) • Aluminum/Titanium Surface Preparation – Chem-film (Alodine)-Mil-C-5541D Class 3 • Grand fathered into systems design, everyone does it • Easy to use, Cheap • 5 milli-Ohm/in^2 • People routinely scrape off alodine to improve electrical contact. David Nelson Design Approach 3
  • 4. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Surface preparation(2) – Electro less Nickel SAE AMS-2404 • “Gold over nickel or electro less nickel are the preferred plating for GSFC applications” PPL-21 Connectors • Easy to use, Cheap • Micro-Ohms/in^2 • Issues – Adhesion for bonding heaters/paint – Plating titanium, Dr. Stefanie Harvey from SLAC’s Physical electronics group has written a proposal to address Spectrum’s concerns. David Nelson Design Approach 4
  • 5. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 LAT Assembly, TKR & ACD not shown RADIATOR INTERFACE X-LAT Plates RFI SHIRT GRID to CAL Connector Panels David Nelson Design Approach 5
  • 6. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Grid, RF Shield & X-LAT Plate • Grid & RF Shield – Plating • Currently no plating or Alodine • Request electro less nickel – Assembly interfaces • All joints are butted – Request tongue & grove joints » Allows for EMI gasket if needed – Vent holes • Currently four 2”X2” vent holes on EMI skirt. • Request no vent holes due to adequate venting through CAL base plate/grid/tracker towers. (TBR) David Nelson Design Approach 6
  • 7. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Butted Joints Butted Joints David Nelson Design Approach 7
  • 8. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Radiators(1) • Interface to Radiator mount – Currently G10 Thermal Insulator • Request Ti/Al/Cu shim stock wrapped around G10 to get low resistance and inductance – Heat pipes are thermally connected but not electrically • Request to include electrical connection as well – Request to shield heaters and wiring • EMI measurement shows approx 15uVdB electric field noise emitted from one six watt heater using 50mV peak 500KHz signal. David Nelson Design Approach 8
  • 9. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Radiators(2) Radiator Radiator Mount Heat Pipes David Nelson Design Approach 9
  • 10. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Space craft Interface • Current design – Titanium flexures Aldine coating • Electrical resistance with Aldine is 9 milli-Ohm per Spectrum Astro – Request Electro less nickel • The 433-RQMT-0005 requires a maximum of 2.5 milli-Ohm per connection – SLAC is looking into issues of electro less nickel onto titanium, See slides 3 & 4 David Nelson Design Approach 10
  • 11. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 ACD Issues • Butted joints in BEA assembly • ACD is looking into this • Alodine – Request E-Nickel • Look at BEA mounting David Nelson Design Approach 11
  • 12. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Calorimeter Issues • Current design – Alodine • Request E-Nickel – Joints are not EMI tight – Butted joints – N. Johnson stated that gaps in panels due to improper assy. • Issues – Low Freq 3.3V CMOS Switching noise escapes – Request EMI gaskets or Copper tape David Nelson Design Approach 12
  • 13. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Tracker Issues • To copper tape or not to copper tape – Issues • Calorimeter people claim that copper/aluminum tape is not allowed. – Either the Cal can or the Tracker can’t ??? » We are one system after all • EMI close out to prevent radiated EMI from DAQ and Calorimeter. – Cal base plate is an EMI sieve that can travel through the gaps between the Tracker towers. • Request the Calorimeter to shield against their low frequency 3.3V CMOS noise per slide 12 – May need additional EMI shielding between towers David Nelson Design Approach 13
  • 14. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 DAQ Issues • Titanium standoffs between Cal base plate and DAQ TEM – Electro less nickel issues from slide 3&4 • The EMI filters on power feeds should take care of 433-RQMT- 0005 • Power feed impedance – Spectrum Astro has modified there requirements • More work • DC resistance issues between Spectrum Astro and the LAT due to voltage measurements that is referenced to LAT/system ground – Open issue David Nelson Design Approach 14
  • 15. GLAST LAT Project EMI/EMC Requirements & Open Issues, Sept 2, 2003 Conductive Tape • The Calorimeter people claim conductive tape is not allowed – Either the Calorimeter can use it or the Tracker can’t ??? David Nelson Design Approach 15