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Rapid	
  prototyping	
  	
  
                                      for	
  jewelry	
  




	
   	
  	
  	
  	
  	
  	
  	
  JD171	
  OL1	
  :	
  Materials	
  &	
  Proper=es	
  
                	
  	
   	
  	
  	
   	
   	
   	
   Spring	
  2012	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Professor	
  Steven	
  Parker	
  
	
   	
  	
   	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  By	
  Cho=ma	
  Vachiravu=chai	
  
Rapid	
  prototyping	
  

•  is	
  a	
  machine	
  that	
  used	
  to	
  create	
  a	
  model	
  that	
  
   designed	
  by	
  using	
  3D	
  computer	
  aided	
  design	
  
   (CAD)	
  data.	
  	
  
•  The	
  first	
  machine	
  of	
  rapid	
  prototyping	
  hit	
  the	
  
   markets	
  in	
  the	
  late	
  1980s.	
  
•  in	
  its	
  earlier	
  days	
  was	
  applied	
  to	
  produc=on	
  of	
  
   models	
  and	
  prototype	
  parts.	
  But	
  nowadays	
  
   with	
  the	
  advancement	
  in	
  technology,	
  rapid	
  
   prototyping	
  is	
  used	
  widely	
  for	
  many	
  
   applica=ons.	
  	
  	
  	
  
Rapid	
  Prototyping	
  machine	
  	
  
                                                      used	
  in	
  Jewelry	
  
	
  	
  	
  	
  	
  	
  There	
  are	
  many	
  companies	
  out	
  there	
  that	
  developed	
  Rp	
  
                  machine	
  for	
  jewelry	
  fabrica=on.	
  However,	
  I	
  will	
  specifically	
  
                  talk	
  about	
  two	
  most	
  common	
  brands	
  and	
  types	
  that	
  	
  use	
  in	
  
                  the	
  jewelry	
  field	
  these	
  days.	
  I’m	
  not	
  including	
  the	
  CNC	
  
                  machine	
  	
  here	
  because	
  in	
  my	
  opinion	
  the	
  machine	
  does	
  not	
  
                  work	
  fast	
  enough	
  to	
  use	
  the	
  word	
  ‘rapid’!	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  2	
  types	
  of	
  the	
  RP	
  machine	
  in	
  focus…	
  
	
  •3D	
  prin=ng	
  from	
  solid	
  scape;	
  an	
  inkjet	
  printer	
  that	
  using	
  hot	
  wax	
  instead	
  of	
  
        using	
  ink	
  building	
  a	
  model	
  in	
  3D.	
  
	
  •Stereolithography	
  from	
  envision;	
  	
  
	
  	
  	
  	
  	
  	
  Uses	
  a	
  light-­‐sensi=ve	
  liquid	
  polymer.	
  	
  	
  	
  
“	
  Model	
  making	
  process	
  	
  
      from	
  solidscape	
  ”	
  
 •  Transfer	
  the	
  finished	
  design	
  
    in	
  STL	
  file	
  that	
  created	
  from	
  
    CAD	
  to	
  the	
  machine	
  
 •  Set	
  up	
  the	
  file	
  in	
  a	
  sodware	
  
    called	
  Modelworks	
  that	
  
    come	
  with	
  the	
  machine	
  	
  
 •  the	
  machine	
  will	
  apply	
  the	
  
    wax	
  layer	
  by	
  layer	
  to	
  create	
  
    3D	
  models	
  by	
  prin=ng	
  the	
  
    suppor=ng	
  surface	
  in	
  the	
  
    pink	
  wax	
  and	
  the	
  real	
  model	
  
    in	
  the	
  blue	
  wax.	
  	
  	
  
•  Take	
  the	
  plate	
  with	
  
   the	
  completed	
  
   models	
  to	
  the	
  hot	
  
   plate	
  so	
  you	
  can	
  
   remove	
  the	
  model	
  
   out.	
  
•  Then	
  place	
  the	
  
   pieces	
  into	
  a	
  
   cleaning	
  solu=on	
  
   to	
  clean	
  off	
  pink	
  
   base	
  wax	
  and	
  dry	
  
   the	
  pieces	
  to	
  get	
  
   ready	
  to	
  be	
  cast	
  or	
  
   making	
  a	
  mold	
  out	
  
   of	
  it.	
  	
  
“	
  Model	
  making	
  process	
  
       from	
  Envision	
  ”	
  	
  

•  This	
  machine	
  builds	
  the	
  
   model	
  up-­‐side-­‐down	
  by	
  
   laser	
  one	
  layer	
  at	
  the	
  
   =me	
  crea=ng	
  interior	
  
   and	
  exterior	
  feature	
  
   including	
  support	
  and	
  
   sprue.	
  	
  
•  Clean	
  the	
  finished	
  
   pieces	
  in	
  a	
  cleaning	
  
   solu=on	
  and	
  the	
  piece	
  
   will	
  ready	
  to	
  be	
  direct	
  
   cast	
  or	
  make	
  a	
  mold	
  	
  
Machines	
  overall	
  

•  These	
  machines	
  make	
  the	
  jewelers’	
  lives	
  easier.	
  We	
  can	
  see	
  
   the	
  3D	
  model	
  from	
  the	
  CAD	
  program	
  and	
  then	
  transfer	
  the	
  file	
  
   to	
  the	
  RP	
  machine,	
  here	
  the	
  process	
  called	
  WYSIWYG	
  (What	
  
   You	
  See	
  Is	
  What	
  You	
  Get)	
  takes	
  place	
  wherein	
  the	
  final	
  
   product	
  is	
  same	
  as	
  the	
  image	
  created.	
  
•  The	
  materials	
  in	
  use	
  are	
  non-­‐toxic	
  thermoplas=c	
  for	
  the	
  
   solidscape	
  and	
  photopolymer	
  for	
  envisiontec	
  which	
  is	
  
   featuring	
  lost	
  wax	
  cas=ng:	
  fast	
  melt	
  out,	
  no	
  ash	
  or	
  residue	
  ;	
  
   this	
  make	
  the	
  process	
  free	
  from	
  porosity	
  and	
  no	
  thremal	
  
   expansion.	
  
•  Such	
  a	
  machine	
  makes	
  no	
  more	
  =me	
  consuming	
  for	
  carving	
  
   wax	
  
Machines	
  overall	
  


•  To	
  decrease	
  the	
  waste	
  of	
  wax	
  or	
  metal	
  and	
  also	
  
   decrease	
  the	
  development	
  =me	
  by	
  allowing	
  
   correc=ons	
  to	
  a	
  product	
  to	
  be	
  made	
  early	
  in	
  the	
  
   process	
  when	
  the	
  model	
  s=ll	
  be	
  a	
  STL	
  file.	
  
•  Increasing	
  product	
  complexity;	
  designers	
  can	
  be	
  
   more	
  crea=ve	
  as	
  the	
  computer	
  program	
  lead	
  
   them.	
  Unlike	
  CNC	
  machine	
  that	
  have	
  a	
  tool	
  
   limita=on	
  that	
  can	
  not	
  carve	
  a	
  hallow	
  form	
  and	
  
   too	
  complex	
  shape.	
  
•  To	
  Provide	
  clean	
  smooth	
  surface	
  of	
  the	
  prototype	
  
   and	
  also	
  precise	
  with	
  out	
  lower	
  the	
  speed.	
  	
  	
  
Machines	
  overall	
  

•  Decreasing	
  delivery	
  =me;	
  3D	
  prin=ng	
  machine	
  
   and	
  stereolithography	
  (digital	
  wax)	
  works	
  a	
  lot	
  
   faster	
  and	
  making	
  more	
  pieces	
  in	
  the	
  same	
  
   period	
  of	
  =me	
  compare	
  to	
  CNC	
  machine.	
  
Sustainability	
  and	
  environment	
  impact	
  

•  Non-­‐toxic	
  thermoplas=c	
  composites	
  will	
  not	
  
   harm	
  the	
  environment	
  where	
  they	
  are	
  placed.	
  
   Unlike	
  other	
  materials	
  that	
  release	
  chemicals	
  
   over	
  =me	
  
•  Thermoplas=c	
  is	
  a	
  polymer	
  that	
  can	
  remelted	
  and	
  
   remolded	
  many	
  =mes.	
  	
  
•  Liquid-­‐Photopolymer	
  releases	
  26%	
  CFC-­‐11	
  
   equivalents	
  (	
  ozone	
  deple=on	
  factor)	
  
•  Liquid-­‐Photopolymeris	
  a	
  water-­‐base	
  so	
  no	
  
   chemical	
  that	
  harm	
  the	
  environment.	
  	
  
The	
  use	
  of	
  RP	
  machine	
  in	
  general	
  
The	
  use	
  of	
  other	
  types	
  of	
  rapid	
  prototyping	
  in	
  
                      many	
  applica=ons	
  
Future	
  predic=on	
  for	
  the	
  machine	
  in	
  Jewelry	
  
                   fabrica=on	
  
•  Be	
  more	
  faster	
  and	
  more	
  precise	
  
•  Bigger	
  in	
  size	
  that	
  could	
  make	
  the	
  bigger	
  piece	
  
   and	
  more	
  pieces	
  at	
  the	
  same	
  =me	
  	
  	
  
•  Become	
  a	
  main	
  tool	
  for	
  the	
  jewelry	
  produc=on	
  
•  No	
  Need	
  to	
  store	
  too	
  many	
  metal	
  models	
  	
  	
  
Bibliography	
  
•    hnp://en.wikipedia.org/wiki/File:Rapid_prototyping_worldwide_by_Zureks.png	
  
•    hnp://www.zcorp.com/en/Z-­‐Corp/Rapid-­‐Prototype-­‐Machine/spage.aspx	
  
•    hnp://www.solid-­‐scape.com	
  
•    hnp://wp11009247.wp291.webpack.hosteurope.de/index.php	
  
•    hnp://en.wikipedia.org/wiki/Rapid_prototyping	
  
•    hnp://www.buzzle.com/ar=cles/rapid-­‐prototyping-­‐machines-­‐what-­‐is-­‐rapid-­‐prototyping.html	
  
•    	
  hnp://wiki.answers.com/Q/What_is_thermoplas=c#ixzz1uoTS7yBz	
  
•    hnp://www.igsfederal.com/thermoplas=c-­‐composites-­‐features.html	
  
Video	
  for	
  understanding	
  the	
  process	
  

•  hnp://www.youtube.com/watch?
   v=G5WUw5szESY&list=PL8286C9A54AFAED77&index=8&feature=plpp_vid
   eo	
  
•  hnp://www.youtube.com/watch?
   v=mx207UXtGxg&list=PL8286C9A54AFAED77&index=5&feature=plpp_vide
   o	
  
•  hnp://www.youtube.com/watch?
   v=C1ZPlgh_wo4&list=PL8286C9A54AFAED77&index=20&feature=plpp_vid
   eo	
  
•  hnp://www.youtube.com/watch?
   v=Uv4ucuFbIyM&list=PL8286C9A54AFAED77&index=7&feature=plpp_vide
   o	
  
-­‐	
  The	
  End	
  -­‐	
  

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Jd171 final project rp machine

  • 1. Rapid  prototyping     for  jewelry                  JD171  OL1  :  Materials  &  Proper=es                   Spring  2012                                                Professor  Steven  Parker                            By  Cho=ma  Vachiravu=chai  
  • 2. Rapid  prototyping   •  is  a  machine  that  used  to  create  a  model  that   designed  by  using  3D  computer  aided  design   (CAD)  data.     •  The  first  machine  of  rapid  prototyping  hit  the   markets  in  the  late  1980s.   •  in  its  earlier  days  was  applied  to  produc=on  of   models  and  prototype  parts.  But  nowadays   with  the  advancement  in  technology,  rapid   prototyping  is  used  widely  for  many   applica=ons.        
  • 3. Rapid  Prototyping  machine     used  in  Jewelry              There  are  many  companies  out  there  that  developed  Rp   machine  for  jewelry  fabrica=on.  However,  I  will  specifically   talk  about  two  most  common  brands  and  types  that    use  in   the  jewelry  field  these  days.  I’m  not  including  the  CNC   machine    here  because  in  my  opinion  the  machine  does  not   work  fast  enough  to  use  the  word  ‘rapid’!                                    2  types  of  the  RP  machine  in  focus…    •3D  prin=ng  from  solid  scape;  an  inkjet  printer  that  using  hot  wax  instead  of   using  ink  building  a  model  in  3D.    •Stereolithography  from  envision;                Uses  a  light-­‐sensi=ve  liquid  polymer.        
  • 4. “  Model  making  process     from  solidscape  ”   •  Transfer  the  finished  design   in  STL  file  that  created  from   CAD  to  the  machine   •  Set  up  the  file  in  a  sodware   called  Modelworks  that   come  with  the  machine     •  the  machine  will  apply  the   wax  layer  by  layer  to  create   3D  models  by  prin=ng  the   suppor=ng  surface  in  the   pink  wax  and  the  real  model   in  the  blue  wax.      
  • 5. •  Take  the  plate  with   the  completed   models  to  the  hot   plate  so  you  can   remove  the  model   out.   •  Then  place  the   pieces  into  a   cleaning  solu=on   to  clean  off  pink   base  wax  and  dry   the  pieces  to  get   ready  to  be  cast  or   making  a  mold  out   of  it.    
  • 6. “  Model  making  process   from  Envision  ”     •  This  machine  builds  the   model  up-­‐side-­‐down  by   laser  one  layer  at  the   =me  crea=ng  interior   and  exterior  feature   including  support  and   sprue.     •  Clean  the  finished   pieces  in  a  cleaning   solu=on  and  the  piece   will  ready  to  be  direct   cast  or  make  a  mold    
  • 7. Machines  overall   •  These  machines  make  the  jewelers’  lives  easier.  We  can  see   the  3D  model  from  the  CAD  program  and  then  transfer  the  file   to  the  RP  machine,  here  the  process  called  WYSIWYG  (What   You  See  Is  What  You  Get)  takes  place  wherein  the  final   product  is  same  as  the  image  created.   •  The  materials  in  use  are  non-­‐toxic  thermoplas=c  for  the   solidscape  and  photopolymer  for  envisiontec  which  is   featuring  lost  wax  cas=ng:  fast  melt  out,  no  ash  or  residue  ;   this  make  the  process  free  from  porosity  and  no  thremal   expansion.   •  Such  a  machine  makes  no  more  =me  consuming  for  carving   wax  
  • 8. Machines  overall   •  To  decrease  the  waste  of  wax  or  metal  and  also   decrease  the  development  =me  by  allowing   correc=ons  to  a  product  to  be  made  early  in  the   process  when  the  model  s=ll  be  a  STL  file.   •  Increasing  product  complexity;  designers  can  be   more  crea=ve  as  the  computer  program  lead   them.  Unlike  CNC  machine  that  have  a  tool   limita=on  that  can  not  carve  a  hallow  form  and   too  complex  shape.   •  To  Provide  clean  smooth  surface  of  the  prototype   and  also  precise  with  out  lower  the  speed.      
  • 9. Machines  overall   •  Decreasing  delivery  =me;  3D  prin=ng  machine   and  stereolithography  (digital  wax)  works  a  lot   faster  and  making  more  pieces  in  the  same   period  of  =me  compare  to  CNC  machine.  
  • 10. Sustainability  and  environment  impact   •  Non-­‐toxic  thermoplas=c  composites  will  not   harm  the  environment  where  they  are  placed.   Unlike  other  materials  that  release  chemicals   over  =me   •  Thermoplas=c  is  a  polymer  that  can  remelted  and   remolded  many  =mes.     •  Liquid-­‐Photopolymer  releases  26%  CFC-­‐11   equivalents  (  ozone  deple=on  factor)   •  Liquid-­‐Photopolymeris  a  water-­‐base  so  no   chemical  that  harm  the  environment.    
  • 11. The  use  of  RP  machine  in  general  
  • 12. The  use  of  other  types  of  rapid  prototyping  in   many  applica=ons  
  • 13. Future  predic=on  for  the  machine  in  Jewelry   fabrica=on   •  Be  more  faster  and  more  precise   •  Bigger  in  size  that  could  make  the  bigger  piece   and  more  pieces  at  the  same  =me       •  Become  a  main  tool  for  the  jewelry  produc=on   •  No  Need  to  store  too  many  metal  models      
  • 14. Bibliography   •  hnp://en.wikipedia.org/wiki/File:Rapid_prototyping_worldwide_by_Zureks.png   •  hnp://www.zcorp.com/en/Z-­‐Corp/Rapid-­‐Prototype-­‐Machine/spage.aspx   •  hnp://www.solid-­‐scape.com   •  hnp://wp11009247.wp291.webpack.hosteurope.de/index.php   •  hnp://en.wikipedia.org/wiki/Rapid_prototyping   •  hnp://www.buzzle.com/ar=cles/rapid-­‐prototyping-­‐machines-­‐what-­‐is-­‐rapid-­‐prototyping.html   •   hnp://wiki.answers.com/Q/What_is_thermoplas=c#ixzz1uoTS7yBz   •  hnp://www.igsfederal.com/thermoplas=c-­‐composites-­‐features.html  
  • 15. Video  for  understanding  the  process   •  hnp://www.youtube.com/watch? v=G5WUw5szESY&list=PL8286C9A54AFAED77&index=8&feature=plpp_vid eo   •  hnp://www.youtube.com/watch? v=mx207UXtGxg&list=PL8286C9A54AFAED77&index=5&feature=plpp_vide o   •  hnp://www.youtube.com/watch? v=C1ZPlgh_wo4&list=PL8286C9A54AFAED77&index=20&feature=plpp_vid eo   •  hnp://www.youtube.com/watch? v=Uv4ucuFbIyM&list=PL8286C9A54AFAED77&index=7&feature=plpp_vide o  
  • 16. -­‐  The  End  -­‐