Here is an overview of the various SAE International G-19 activities for standards development addressing the electronics counterfeiting issue.

1. Counterfeit EEE Parts Risk
Mitigation
G-19 Activities
June 22nd, 2010

2. Introduction
• G-19 Activities
• Overview of AS5553
• AS6081
• Distributor Process Rating Committee
• Test & Inspection Matrix Committee
• Organizations Adopting Policies to Address Threat
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3. G-19 Supplier Certification Standards
3. Test
Laboratories
2. Distributors ASxxxx
AS6081
1. Buyers
AS5553
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4. SAE G-19 Document Roadmap, June 2010
DISTRIBUTOR USER TEST SERVICE
ARPXXX1, Distributor Risk Mitigation Methodology
(Worksheet and User Guide)
(Dan Dimase, Subcommittee Chairman)
AS5553, Counterfeit Electronic Parts;
Avoidance, Detection, Mitigation, and
Disposition
(Requires eventual revision)
ASXXX2 or ARPXXX2, AS5553
Compliance Standard or Guide
(includes Audit Checklist)
(Greg Worthington, Subcommittee
AS6081, Counterfeit Electronic Chairman)
ASXXX3, Authentication Testing of
Parts Avoidance – Distributors
Electronic Parts – Test Services
(Drafted, ready for G-19 Review)
(Documentation, Visual, NDE, DPA,
(Brian Hughitt, Subcommittee
Electrical, Other)
Chairman)
ASXXX4 or ARPXXX4, ASXXX3
ASXXX5 or ARPXXX5, AS6081 Authentication Testing Compliance
Compliance Standard or Guide Standard or Guide
(includes Audit Checklist) (includes Audit Checklist)

5. SAE AS5553 Requirements
Counterfeit
Parts
Control Plan
Parts
Availability
Verification
Purchasing of Purchased
Product
Purchasing
Reporting
Information
In Process Material Appendixes
Investigation Control for Guidance
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6. SAE AS5553 Implementation
Counterfeit Parts Control Plan:
… The organization shall develop and
implement a counterfeit electronic
parts control plan that documents its
processes used for risk mitigation, disposition,
and reporting of counterfeit parts…
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7. SAE AS5553 Implementation
Counterfeit Parts Control Plan:
Parts Availability
… The process shall maximize
availability of authentic, originally
designed … parts throughout the
product’s life cycle, including
management of part obsolescence…
Requirements
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8. SAE AS5553 Implementation
Counterfeit Parts Control Plan:
Purchasing Process
• Determine risk of receiving counterfeit part…
• Actions may include surveys, audits, review…
Source of • Specify a preference to procure directly from OCMs…
Supply
• Maintain a register of approved suppliers
• Guidance on source selection and approval process
Approved • Assure sources of supply are maintaining processes for counterfeit risk mitigation
Suppliers
• Mitigate the risks of procuring counterfeit parts from sources other than OCMs…
• Specify supply chain traceability to the OCM…
Risk • Specify flow down of applicable requirements to contractors and sub-contractors…
Mitigation
Requirements
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9. SAE AS5553 Implementation
Counterfeit Parts Control Plan:
Purchasing Information & Verification
…This documented process shall
specify contract/purchase order
quality requirements …
…The documented process shall assure
detection of counterfeit parts prior to
formal product acceptance…
Requirements
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10. SAE AS5553 Implementation
Counterfeit Parts Control Plan:
In Process Investigation
Shall address the detection, verification, and control of … counterfeit parts.
Material Control
Shall control … nonconforming parts Shall control counterfeit parts to
from entering supply chain preclude their use …
Reporting
Shall assure that all occurrences of counterfeit parts are reported…
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Requirements
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11. SAE AS5553 Implementation
Example Procurement Clause
…The seller shall establish
and implement test and
inspection activities necessary
to assure the authenticity …
Solutions
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12. SAE AS6081 Requirements
Quality Management System
Counterfeit
Parts Control
Plan
Parts
Availability
Verification of
Purchasing Purchased
Product
Purchasing
Reporting
Information
Appendixes
In Process Material with
Investigation Control Requirements
& Guidance
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13. SAE AS6081 Requirements
QMS & Counterfeit Parts Control Plan:
…The organization shall develop
and implement a quality
management system (e.g, ISO 9001,
SAE AS9120 …
… The organization shall develop and
implement a counterfeit electronic
parts control plan that documents its
processes used for risk mitigation, disposition,
and reporting of counterfeit parts…
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14. SAE AS6081 Requirements
Counterfeit Parts Control Plan:
Purchasing Information & Supply Chain Traceability
… The process shall specify
contract/purchase order quality
requirements … including the flow
down of applicable requirements of this
document …
…The documented processes shall
require … traceability to the OCM…
If…unavailable, the customer shall
be notified…
Requirements
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15. SAE AS6081 Requirements
Counterfeit Parts Control Plan:
Verification of Purchased Product
…The documented processes shall specify
test and inspection methods for the
detection of counterfeit parts…Results of each
inspection and test performed shall be
documented, retained, and traceable
to product information …
Requirements
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16. Distributor Process Rating
Origin and Evolution of the Rating Scheme
• Government agencies and prime contractors all have their own
IDs & brokers they prefer.
• MDA & NASA poll government agencies and prime contractors
on their Independent Distributor ASL.
• MDA & NASA concerned with the lack of information about the
IDs and brokers.
• MDA creates assessment form.
• MDA-QS starts site visits.
• NASA/JPL assist in the visits through JAPC audits.
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17. Framework of Distributor Process Rating
Key
Characteristics
Quality System
& Quality
Processes
General
Parts
Company
Availability
Information
Material
Handling, Corrective &
Inspection, Preventative
Training & Action
Certification
Supplier Non- Document
Qualification & Conforming Control &
Purchasing Material Record
Process Control Retention
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18. Test & Inspection Matrix Committee Scope/Charter Statement
To develop an inspection/test matrix
plan for EEE commodities to detect
suspect … counterfeit parts. The matrix
will include recommended testing … The plan
will provide guidance on evaluating risk… and
recommended sampling plans…
Create Industry Consensus on Test & Inspection
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19. SAE G-19A Sub-Committee Members
Representation from Gov’t, Aerospace, Military, & Commercial
US Government Members … Industry Members …
• DCMA • 3M
• Defense Logistics Agency, DSCC • Boeing
• MDA • General Dynamics
• NASA/JPL • Honeywell
• Navy-Crane • L-3 Communications
• NSWC Crane • Lockheed Martin
• SUBMEPP • PerkinElmer
• Tinker Air Force • Plexus
• US Army - AMRDEC • Raytheon
Participating Industry Association …
• Independent Distributors of Electronics Association (IDEA)
Participating Test Laboratories …
• Center for Advanced Life Cycle Engineering (CALCE)
• Evans Analytical Group
• Hi-Reliability Microelectronics
• Integra Technologies
• Premier Semiconductor Services
• Process Sciences
• Silicon Cert Laboratories
• White Horse International
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20. Test & Inspection Sub-Group Activity
Electrical External
& Visual
Misc. Inspection
Optical/SEM SAM
FTIR/DSC/TMA XRF & X-Ray
Decapsulation
/DPA
Many Additional SME’s Participate in Sub-Groups
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21. SAE G-19 Test & Inspection Matrix
Subcommittee
Standardize Test & Inspection Requirements Across
Industry
Test Matrix – testing performed by certified
Type of test laboratories (Asxxxx)
Part
Testing Risk Based Recommendations
Tier
Testing Sampling Application Part Supplier
Technique Plan
System intended to create standardized testing methodology throughout industry
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22. Recommended Risk Decision Tree
Risk of Risk of
Supplier Application
Other
Risk of
Identified
Part
Risks
Recommendation
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23. Testing Level Based on Risk
Level 0
•External Visual Inspection
•Marking permanency
•Internal Die De-cap and inspection
•Optional: (X-RAY, XRF, Hermeticity, SAM, Solderability & others...)
Level 1 •25C limited DC testing at room temp
•(Device pin DC characteristics)
Level 2 •DC parametric testing at 2 room temp
•(Selected key DC datasheet parameters)
Level 3 •DC parametric testing & functionality at room temp
•(Key DC datasheet parameters & basic device functionality)
Level 4 •DC parametric testing & AC parameters at room temp
•(Key DC & AC datasheet parameters including device functionality)
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24. Recommended Sampling Plan
Tier Level
of Accepted
Risk
Level of Acceptable
Confidence Reject
Required Criteria
Recommendation
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25. SAE G-19 Organization Chart
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26. Counterfeit Parts Control Plan
Organizations Adopting Policies:
• NASA Policy Directive 8730.2C
• MDA Policy Memo and PMAP
• DOD adopts AS5553 August 2009
• Other companies with plans:
• BAE Systems
• Orbital Sciences Corp.
• Lockheed Martin
• Honeywell
• Ball Aerospace
Flow Down will Invoke Requirements
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27. Summary
• Understand G-19 Activities
• Understand the AS5553 for Buyers and the AS6081 for
Distributors
• Awareness of G-19 Future Developments
• Understand trend of organizations adopting standards
and invoking requirements
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28. Thank you for your time!
Questions?
Dan DiMase
Counterfeit Parts Control Specialist
Daniel.DiMase@Honeywell.com
Philip Montag
Director of Business Quality Services
Philip.Montag@Honeywell.com
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