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GLOBAL FOOD SAFETY INITIATIVE (GFSI)
IMPLEMENTATION –CONCEPTS AND ISSUES
Phil Crandall, Natalie Dyenson, Frank Yiannas and
Corliss O’Bryan
WHAT IS GFSI AND WHY SHOULD I KNOW
ABOUT IT’S GOALS?
 In 2000, CEOs global companies at The Consumer
Goods forum --how best to spend precious food
safety (FS) resources-
 Backdrop--high-profile food recalls, quarantines &
negative publicity on food industry
 ―audit fatigue‖—multiple & sometimes contradictory
retailer’s or 3rd party requirement, as many 6 / year
 Lack of agreements on FS certifications & acceptance
 Harmonization of nationally and internationally
 Spend FS resources-- that produced results
WHAT IS GFSI AND WHY SHOULD I KNOW
ABOUT IT’S GOALS?
 Initially ―benchmark‖ standards- model of
equivalency between existing food safety schemes
 Today, international FS experts, across entire food
supply chain meet Technical Working Groups,
stakeholder conferences share knowledge and
promote a harmonized approach to managing food
safety across the industry
 Non-competitive environment
SCHEMES THAT ARE ―BENCHMARKED‖ WITH
GFSI
 BRC Food Safety
Issue 6,
 IFS Food Version 6
 SQF Code 7th Edition
Level 2
 Global Red Meat
Standard
 FSSC ISO 22000 and
9000
NUMBER OF CERTIFICATES ISSUED AGAINST GFSI
RECOGNIZED SCHEMES 2012
GFSI CERTIFICATION
Thousands of companies in North and
South America, Europe, the Middle
East, and in Asia have received a
GFSI-approved certification that is
accepted by their retail customers
anywhere in the world.
THESE INCLUDE SUCH RECOGNIZABLE NAMES AS:
Cargill H-E-B Shop Rite
Campbells Hormel Target
Coca Cola Kraft Foods Trader Joes
ConAgra Foods Kroger Tyson
Costco McDonalds Walgreen's
CVS PF Chang Wal-Mart
Daymon Worldwide
Farm Fresh
Giant Food
Safeway
Sam’s Club
Schwan Food
Company
Wegmans Food
Markets
Win-Dixie Stores
THRESHOLDS TO OVERCOME TO ACCELERATE
GFSI ACCEPTANCE
 ―Mind set‖ food safety is not a competitive edge,
 ―sistership‖ cantaloupe outbreak September 14,
2011 - Jensen Farms, of Holly, Colorado
 ―Yes, we (your customer) wants you to complete a
GFSI audit, but we have company requirements
we’d like to see in addition …..‖
 Or ―let’s approach the GFSI Technical Committee
on this issue and see if we can ….
 Choice retailers have—dilute suppliers’ resources
with redundant and overlapping audits or focus
resources on productive goals
FUTURE MARKET AND REGULATORY FORCES
PUSHING FOR GFSI IN NEXT 5 YEARS
Regulatory Drivers
 Food Safety Modernization Act, FSMA, US centric
requirements—may have GFSI like certifications as the
rules are finalized
 Denmark regulatory audits are reduced for
suppliers with GFSI;
 China’s national government audit standards
benchmarked by GFSI; huge in some markets
GFSI DRIVER--TRACEABILITY OR THE LACK
THEREOF
 Final future driver, traceability failure ie horsemeat
in EU—estimate cost, brand damage?
 Quote from international liability insurance
executive, ―Estimates—tens of millions of euros as
brand owners pass costs for profits from items
having to be pulled from shelves, costs of
replacement and damage to image.‖ as a result of
food products adulterated with horsemeat
 http://www.foodproductiondaily.com/Safety-
Regulation/Horse-meat-scandal-Where-it-began-
and-where-are-we-now
BACKGROUND OF OUR STUDY GFSI
IMPLEMENTATION
 GFSI began in 2000
 In February 2008, Walmart announced that
all of their private (store) brand & some
national brand suppliers certified based
approved GFSI >July 2009
 Surveyed Feb 2010; 309 national suppliers
to Walmart were contacted—had 56%
participation
 98% of the respondents were primary food
manufacturers
OUR STUDY OF 174 WM RETAIL SUPPLIERS
Demographic information for the companies that supplied
products
Annual sales ($) Number of companies (%) of companies
0–50 million 29 17 %
51–100 million 29 17 %
101–200 million 27 16 %
201–500 million 40 23 %
$500 million or more 49 28 %
Relative food safety risk of products
Low 83 48 %
Medium 65 37 %
High 26 15 %
FREQUENCY OF USE OF GFSI BENCHMARKED SCHEMES
AMONG FOOD PRODUCTION PLANTS
Scheme Number % of plants
SQF 2000 level 2 or higher 221 54 %
British Retail Consortium (BRC)
Global Standard, version 5 151 37 %
International Food Standard (IFS),
version 5 14 3 %
Primus GFS 11 3 %
SQF 1000 (level 2) 5 1 %
Food Safety System Certification
(FSSC) 22000a 4 1 %
Total 406 plants from 174
WHY SELECT A PARTICULAR GFSI
BENCHMARKED SCHEME? (SQF VS BRC)
 50% -- widely accepted by (retail)
customers
 20% -- required by a (single) customer
 12% -- recommendations from others
 10% -- good reputation in the industry
 7% -- most often used in our industry
SELECTION OF BENCHMARKED AUDITOR BY
INDUSTRY
Benchmarked Standard Number %
Companies
Drinks BRC Global Standard, version 5 8 19.0%
FSSC 22000 2 4.8%
SQF 2000 (level 2 or higher) 32 76.2%
Fruits and vegetables
BRC Global Standard, version 5 11 22.9%
Primus GFS 11 22.9%
SQF 2000 (level 2 or higher) 26 54.2%
Meats BRC Global Standard, version 5 46 61.3%
IFS, version 5 1 1.3%
SQF 2000 (level 2 or higher) 28 37.3%
5-POINT LIKERT SCALE (1, STRONGLY
DISAGREE; 3 NEITHER AGREE OR DISAGREE & 5,
STRONGLY AGREE)
Statements: Risk Med HighSales$201-500, > $500
After GFSI our FS 3.95 3.77 4.13 3.73
management system
better documented
GFSI we’ve had more 3.38 3.54 3.63 3.33
employee training
GFSI further enhanced 3.43* 3.08 3.58 3.14
production of safe food
Company made 3.62 4.04 3.83 3.73
significant investments
GFSI seen as improving 3.85 3.88 4.03 3.73
safety of foods produced
NUMBER OF AUDITS BEFORE AND AFTER
BECOMING GFSI COMPLIANT RANGE 3-6
Number of 3rd party audits/year
Before After Diff.
Relative risk
Low (dry cereal) 4.57 3.69 0.89
Medium (can food) 4.42 3.97 0.45
High (RTE meat) 5.72 4.28 1.45
Overall (174 co.) 4.71 3.89 0.81
OTHER FINDINGS FROM WM SUPPLIER
SURVEY
Time to become GFSI compliant
ranged from 12.6 mo for smallest
companies; 8.3 mo large
Time for medium risk 10.4 mo
ADDITIONAL INFORMATION OF OUR STUDY OF
174 RETAIL SUPPLIERS
 Companies’ Opinions and Acceptance of Global
Food Safety, Initiative Benchmarks after
Implementation. Journal of Food Protection, Vol.
75, No. 9, 2012, Pages 1660–1672
CURRENT TRACEABILITY
 Currently ―one-up, one down‖ regulation.
Know who you purchased an ingredient
from and to whom you sold the finished
products
 Many, many thresholds to overcome—
examples fruits and vegetables and mainly
ground beef
GFSI AND GOOD AGRICULTURAL
PRACTICES (GAP)
 Goal: minimize
conflicting & competing
industry specific FS
standards
 Minimize or eliminate
trade barriers, WTO
 Minimize redundant FS
requirements that have
driven-up of food to
consumers
 GFSI provides data for
real-time FS
management
 Manages costs from
FS culture
 Maintain consumer
confidence in food
industry
 Our study,
 Increased employee
education
 Reduced perceived FS
risks
BEEF TRACEABILITY—BEEN AROUND A REALLY
LONG TIME
 Egyptians
 Spaniards, Hernán Cortés
branded his cattle with three
Latin crosses
 Texas after civil war, cattle
driven to Northern rail heads
to be separated prior to
shipment to Northern
slaughter facilities
 Today--tattooing, ear
notching, ear tagging (metal
and plastic) and electronic
identification (injectable, ear
tags and electronic bolus), as
well as natural systems
(mainly retinal imaging and
molecular markers)
EXTRAS
 bovine spongiform encephalopathy (BSE) in late
2003 spark ignited
 National Animal Identification System (NAIS) was
created in 2004 –VOLUNTARY
 95% poultry production premises registered
 80% pork premises
 18% beef premises registered
 05 Feb 2010 Sec Ag Vilsack abandoned NAIS—
state Animal Disease Traceability systems
AT LEAST TWO PERSPECTIVES ON GROUND
BEEF
Beef Producer Beef Processor
PRODUCER-ANIMAL DISEASE TRACKING
 Minnesota Board of
Health—official ear tags
 MN 2001regained status as
Tuberculosis Free State
 Eliminate ―whole-herd‖
depopulation? Eliminate
public reaction
 May go to Radio Frequency
Identification (RFID)
 Requires producers to:
 Keep records min 5
years
 Dam and sire, location
where born, sex
 Date of castration for
steers
 Brucellosis tag ($1
@sale)
 Arkansas’ producers
want to keep their
―Brucellosis (bangs)
Free‖ state status
PRODUCER THRESHOLDS TO OVERCOME IN
BEEF TRACEABILITY
 Increased potential liability—tort reform
 Increased trespass by regulators on producers’
property (Big Brother)
 Added expense, time maintaining auditable records
 Minimal benefits, in 2009 cost ~ $6/head = 90%
costs borne by producers
 2007 premium live cattle market, $1.50-$2.00/
hundred weight, in KC calves maintained minimal
traceability
II. BENEFITS TO BEEF PROCESSOR
 Increased access to markets: labels
 Grass fed, Certified Organic, Humanely Raised
 USDA’s Ag Market Service, ―Process Verified‖
 Recalls, all 4 majors beef processors had recalls or
withdrawals—robust traceability system
 Again retail customer and regulatory requirements
 2010 mock recall savings 11 cents / pound (7%)
BEEF PRODUCER THRESHOLDS TO OVERCOME
 The beef industry much lower degree of vertical
integration than poultry or pork
 Many barriers to overcome to further develop vertically
integrated systems
 Regulations currently prohibit vertical integration
 Need genetic breakthrough in identifying genes produce eating
quality consumers desire and maintaining identity of the beef
from conception to the consumer
 Or needs to be a major breakthrough in processing or new
product development to increase the profit opportunities for
beef products at the retail and food service level
 Vertical integration a mechanism must be developed to shift or
share the capital requirements and risk
SIZE AND SCALE OF BEEF IN USA, 2011
 About $80 billion dollar
industry
 800,000 cow-calf
operations
 Farms > 100 head
produce 45% US beef
 34 million head
slaughtered
 27 million steers
 7 million cull beef &
dairy cows
 2 million head imported
NEED TO WRAP IT UP—FUTURE ?
 Maverick Ranch Beef (Denver, CO) Natural Beef
extensive traceability, using retinal scanning
 Identify calves at birth, weaning, entry to the feedlot
and at slaughter;
 Post slaughter they use trolley tracking and bar
code tagging of individual cuts to trace back to a
particular animal, but even then they do not
manage to maintain identity for beef trimmings
 Not cover ground beef
NEED TO WRAP IT UP—FUTURE ?
 DNA tracking could distinguish between mixtures of
equal amounts of meat from three different
individuals, but when a 1 pound package of ground
beef contained DNA from 10 animals—even DNA
tracking was not reliable!
ADDITIONAL INFORMATION AT:
A Review: Whole-chain traceability, is it possible to
trace your hamburger to a particular steer, a U. S.
perspective. Philip G. Crandall, Corliss A. O'Bryan,
Dinesh Babu, Nathan Jarvis, Mike L. Davis, Michael
Buser, Brian Adam, John Marcy, Steven C. Ricke
Meat Science 95 (2013) 137–144
CURRENT STATUS OF ACCEPTANCE OF GFSI,
USA AND WORLD WIDE
 Consider attending,
 February 2014 GFSI Conference theme: ―One
World, One Safe Food Supply‖
QUESTIONS ?

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Global Food Safety Initiative (GFSI) Implementation – Concepts and Issues

  • 1. GLOBAL FOOD SAFETY INITIATIVE (GFSI) IMPLEMENTATION –CONCEPTS AND ISSUES Phil Crandall, Natalie Dyenson, Frank Yiannas and Corliss O’Bryan
  • 2. WHAT IS GFSI AND WHY SHOULD I KNOW ABOUT IT’S GOALS?  In 2000, CEOs global companies at The Consumer Goods forum --how best to spend precious food safety (FS) resources-  Backdrop--high-profile food recalls, quarantines & negative publicity on food industry  ―audit fatigue‖—multiple & sometimes contradictory retailer’s or 3rd party requirement, as many 6 / year  Lack of agreements on FS certifications & acceptance  Harmonization of nationally and internationally  Spend FS resources-- that produced results
  • 3. WHAT IS GFSI AND WHY SHOULD I KNOW ABOUT IT’S GOALS?  Initially ―benchmark‖ standards- model of equivalency between existing food safety schemes  Today, international FS experts, across entire food supply chain meet Technical Working Groups, stakeholder conferences share knowledge and promote a harmonized approach to managing food safety across the industry  Non-competitive environment
  • 4. SCHEMES THAT ARE ―BENCHMARKED‖ WITH GFSI  BRC Food Safety Issue 6,  IFS Food Version 6  SQF Code 7th Edition Level 2  Global Red Meat Standard  FSSC ISO 22000 and 9000
  • 5. NUMBER OF CERTIFICATES ISSUED AGAINST GFSI RECOGNIZED SCHEMES 2012
  • 6. GFSI CERTIFICATION Thousands of companies in North and South America, Europe, the Middle East, and in Asia have received a GFSI-approved certification that is accepted by their retail customers anywhere in the world.
  • 7. THESE INCLUDE SUCH RECOGNIZABLE NAMES AS: Cargill H-E-B Shop Rite Campbells Hormel Target Coca Cola Kraft Foods Trader Joes ConAgra Foods Kroger Tyson Costco McDonalds Walgreen's CVS PF Chang Wal-Mart Daymon Worldwide Farm Fresh Giant Food Safeway Sam’s Club Schwan Food Company Wegmans Food Markets Win-Dixie Stores
  • 8. THRESHOLDS TO OVERCOME TO ACCELERATE GFSI ACCEPTANCE  ―Mind set‖ food safety is not a competitive edge,  ―sistership‖ cantaloupe outbreak September 14, 2011 - Jensen Farms, of Holly, Colorado  ―Yes, we (your customer) wants you to complete a GFSI audit, but we have company requirements we’d like to see in addition …..‖  Or ―let’s approach the GFSI Technical Committee on this issue and see if we can ….  Choice retailers have—dilute suppliers’ resources with redundant and overlapping audits or focus resources on productive goals
  • 9. FUTURE MARKET AND REGULATORY FORCES PUSHING FOR GFSI IN NEXT 5 YEARS Regulatory Drivers  Food Safety Modernization Act, FSMA, US centric requirements—may have GFSI like certifications as the rules are finalized  Denmark regulatory audits are reduced for suppliers with GFSI;  China’s national government audit standards benchmarked by GFSI; huge in some markets
  • 10. GFSI DRIVER--TRACEABILITY OR THE LACK THEREOF  Final future driver, traceability failure ie horsemeat in EU—estimate cost, brand damage?  Quote from international liability insurance executive, ―Estimates—tens of millions of euros as brand owners pass costs for profits from items having to be pulled from shelves, costs of replacement and damage to image.‖ as a result of food products adulterated with horsemeat  http://www.foodproductiondaily.com/Safety- Regulation/Horse-meat-scandal-Where-it-began- and-where-are-we-now
  • 11. BACKGROUND OF OUR STUDY GFSI IMPLEMENTATION  GFSI began in 2000  In February 2008, Walmart announced that all of their private (store) brand & some national brand suppliers certified based approved GFSI >July 2009  Surveyed Feb 2010; 309 national suppliers to Walmart were contacted—had 56% participation  98% of the respondents were primary food manufacturers
  • 12. OUR STUDY OF 174 WM RETAIL SUPPLIERS Demographic information for the companies that supplied products Annual sales ($) Number of companies (%) of companies 0–50 million 29 17 % 51–100 million 29 17 % 101–200 million 27 16 % 201–500 million 40 23 % $500 million or more 49 28 % Relative food safety risk of products Low 83 48 % Medium 65 37 % High 26 15 %
  • 13. FREQUENCY OF USE OF GFSI BENCHMARKED SCHEMES AMONG FOOD PRODUCTION PLANTS Scheme Number % of plants SQF 2000 level 2 or higher 221 54 % British Retail Consortium (BRC) Global Standard, version 5 151 37 % International Food Standard (IFS), version 5 14 3 % Primus GFS 11 3 % SQF 1000 (level 2) 5 1 % Food Safety System Certification (FSSC) 22000a 4 1 % Total 406 plants from 174
  • 14. WHY SELECT A PARTICULAR GFSI BENCHMARKED SCHEME? (SQF VS BRC)  50% -- widely accepted by (retail) customers  20% -- required by a (single) customer  12% -- recommendations from others  10% -- good reputation in the industry  7% -- most often used in our industry
  • 15. SELECTION OF BENCHMARKED AUDITOR BY INDUSTRY Benchmarked Standard Number % Companies Drinks BRC Global Standard, version 5 8 19.0% FSSC 22000 2 4.8% SQF 2000 (level 2 or higher) 32 76.2% Fruits and vegetables BRC Global Standard, version 5 11 22.9% Primus GFS 11 22.9% SQF 2000 (level 2 or higher) 26 54.2% Meats BRC Global Standard, version 5 46 61.3% IFS, version 5 1 1.3% SQF 2000 (level 2 or higher) 28 37.3%
  • 16. 5-POINT LIKERT SCALE (1, STRONGLY DISAGREE; 3 NEITHER AGREE OR DISAGREE & 5, STRONGLY AGREE) Statements: Risk Med HighSales$201-500, > $500 After GFSI our FS 3.95 3.77 4.13 3.73 management system better documented GFSI we’ve had more 3.38 3.54 3.63 3.33 employee training GFSI further enhanced 3.43* 3.08 3.58 3.14 production of safe food Company made 3.62 4.04 3.83 3.73 significant investments GFSI seen as improving 3.85 3.88 4.03 3.73 safety of foods produced
  • 17. NUMBER OF AUDITS BEFORE AND AFTER BECOMING GFSI COMPLIANT RANGE 3-6 Number of 3rd party audits/year Before After Diff. Relative risk Low (dry cereal) 4.57 3.69 0.89 Medium (can food) 4.42 3.97 0.45 High (RTE meat) 5.72 4.28 1.45 Overall (174 co.) 4.71 3.89 0.81
  • 18. OTHER FINDINGS FROM WM SUPPLIER SURVEY Time to become GFSI compliant ranged from 12.6 mo for smallest companies; 8.3 mo large Time for medium risk 10.4 mo
  • 19. ADDITIONAL INFORMATION OF OUR STUDY OF 174 RETAIL SUPPLIERS  Companies’ Opinions and Acceptance of Global Food Safety, Initiative Benchmarks after Implementation. Journal of Food Protection, Vol. 75, No. 9, 2012, Pages 1660–1672
  • 20. CURRENT TRACEABILITY  Currently ―one-up, one down‖ regulation. Know who you purchased an ingredient from and to whom you sold the finished products  Many, many thresholds to overcome— examples fruits and vegetables and mainly ground beef
  • 21. GFSI AND GOOD AGRICULTURAL PRACTICES (GAP)  Goal: minimize conflicting & competing industry specific FS standards  Minimize or eliminate trade barriers, WTO  Minimize redundant FS requirements that have driven-up of food to consumers  GFSI provides data for real-time FS management  Manages costs from FS culture  Maintain consumer confidence in food industry  Our study,  Increased employee education  Reduced perceived FS risks
  • 22. BEEF TRACEABILITY—BEEN AROUND A REALLY LONG TIME  Egyptians  Spaniards, Hernán Cortés branded his cattle with three Latin crosses  Texas after civil war, cattle driven to Northern rail heads to be separated prior to shipment to Northern slaughter facilities  Today--tattooing, ear notching, ear tagging (metal and plastic) and electronic identification (injectable, ear tags and electronic bolus), as well as natural systems (mainly retinal imaging and molecular markers)
  • 23. EXTRAS  bovine spongiform encephalopathy (BSE) in late 2003 spark ignited  National Animal Identification System (NAIS) was created in 2004 –VOLUNTARY  95% poultry production premises registered  80% pork premises  18% beef premises registered  05 Feb 2010 Sec Ag Vilsack abandoned NAIS— state Animal Disease Traceability systems
  • 24. AT LEAST TWO PERSPECTIVES ON GROUND BEEF Beef Producer Beef Processor
  • 25. PRODUCER-ANIMAL DISEASE TRACKING  Minnesota Board of Health—official ear tags  MN 2001regained status as Tuberculosis Free State  Eliminate ―whole-herd‖ depopulation? Eliminate public reaction  May go to Radio Frequency Identification (RFID)  Requires producers to:  Keep records min 5 years  Dam and sire, location where born, sex  Date of castration for steers  Brucellosis tag ($1 @sale)  Arkansas’ producers want to keep their ―Brucellosis (bangs) Free‖ state status
  • 26. PRODUCER THRESHOLDS TO OVERCOME IN BEEF TRACEABILITY  Increased potential liability—tort reform  Increased trespass by regulators on producers’ property (Big Brother)  Added expense, time maintaining auditable records  Minimal benefits, in 2009 cost ~ $6/head = 90% costs borne by producers  2007 premium live cattle market, $1.50-$2.00/ hundred weight, in KC calves maintained minimal traceability
  • 27. II. BENEFITS TO BEEF PROCESSOR  Increased access to markets: labels  Grass fed, Certified Organic, Humanely Raised  USDA’s Ag Market Service, ―Process Verified‖  Recalls, all 4 majors beef processors had recalls or withdrawals—robust traceability system  Again retail customer and regulatory requirements  2010 mock recall savings 11 cents / pound (7%)
  • 28. BEEF PRODUCER THRESHOLDS TO OVERCOME  The beef industry much lower degree of vertical integration than poultry or pork  Many barriers to overcome to further develop vertically integrated systems  Regulations currently prohibit vertical integration  Need genetic breakthrough in identifying genes produce eating quality consumers desire and maintaining identity of the beef from conception to the consumer  Or needs to be a major breakthrough in processing or new product development to increase the profit opportunities for beef products at the retail and food service level  Vertical integration a mechanism must be developed to shift or share the capital requirements and risk
  • 29. SIZE AND SCALE OF BEEF IN USA, 2011  About $80 billion dollar industry  800,000 cow-calf operations  Farms > 100 head produce 45% US beef  34 million head slaughtered  27 million steers  7 million cull beef & dairy cows  2 million head imported
  • 30. NEED TO WRAP IT UP—FUTURE ?  Maverick Ranch Beef (Denver, CO) Natural Beef extensive traceability, using retinal scanning  Identify calves at birth, weaning, entry to the feedlot and at slaughter;  Post slaughter they use trolley tracking and bar code tagging of individual cuts to trace back to a particular animal, but even then they do not manage to maintain identity for beef trimmings  Not cover ground beef
  • 31. NEED TO WRAP IT UP—FUTURE ?  DNA tracking could distinguish between mixtures of equal amounts of meat from three different individuals, but when a 1 pound package of ground beef contained DNA from 10 animals—even DNA tracking was not reliable!
  • 32. ADDITIONAL INFORMATION AT: A Review: Whole-chain traceability, is it possible to trace your hamburger to a particular steer, a U. S. perspective. Philip G. Crandall, Corliss A. O'Bryan, Dinesh Babu, Nathan Jarvis, Mike L. Davis, Michael Buser, Brian Adam, John Marcy, Steven C. Ricke Meat Science 95 (2013) 137–144
  • 33. CURRENT STATUS OF ACCEPTANCE OF GFSI, USA AND WORLD WIDE  Consider attending,  February 2014 GFSI Conference theme: ―One World, One Safe Food Supply‖