1. ELEMENT 22
October 2012
ELEMENT 22 LTD
Postal address:
121170, Moscow, Generala Ermolova str, 2
Office: +7-499-148-1900
Contact Persons:
Igor Shcherbakov
Mobile: +7-915-048-4910
Email: igor.shcherbakov@gmail.com
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2. Executive Summary
Goals and Design of ceramic battery and its production technologies.
Ceramic battery pilot production organization.
objectives Development commercialization.
Ceramic battery is an electrical energy electrostatic storage, which has no analogues
Products over the world as to parameter part: power capacity-power-cost.
Technological Ceramic battery technology is based on technological processes designed by the
feasibility and initiator and reproduced on ceramic capacitor models that ensure the claimed project
scientific product characteristics, which are confirmed by tests
manageability
High power capacity, up to 60 W*h/kg No capacity degradation
Competitive Power is two degrees higher than a chemical cell Cell voltage is 30-100 times higher
Unlimited charge cycles Wider operating temperature range
advantages Full charge in minutes, chemical cell - hours No hazardous materials
Self-discharge is two degrees smaller Low cost.
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3. Product – Ceramic Battery
Ceramic battery is an electrostatic electrical energy storage. Ceramic battery is made of
circular or rectangular plate capacitors. Standard Y5V class ceramic blank production
technologies allow to obtain ceramic plates of 10 to 300 microns in thickness, which (after
vacuum diffusion alloying) acquire electrical strength of 30 V/µm with a dielectric permittivity
up to 400,000. Taking into account the availability and cheapness of materials used in ceramic
battery production, and the relative simplicity of technological production process, ceramic
batteries are able to achieve power consumption-energy-cost parameter part, which
substantially exceeds existing analogues.
Ceramic batteries characteristics
Characteristic Ceramic battery
Voltage, V 100…3000
Specific energy, W*h/kg 10…60
Specific power, kW/kg 14…100
Energy cost, $/W*h 1,4…0,3
Power cost, $/kW 0,4…0,2
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4. Example of ceramic battery usage
High specific power and power consumption characteristics,
combined with low cost determine the use of ceramic batteries in
primary voltage ranges: 110 ... 220V (network batteries) and 300
... 3000V (high-voltage batteries). The following table summarizes
the main advantages of CBC-300/2000 ceramic battery, which is
equivalent in stored energy to Panasonic Ni-MH balancing battery
for Toyota-Prius, and of CBB-220/22 ceramic battery, which is
equivalent in stored energy to Ni-Cd traction battery for AEG
portable electric screwdriver.
Characteristic Unit Ni-MH CBC Ni-Cd CBB
Panasonic 300/2000 AEG 220/22
Stored energy W*h 2000 2000 22 22
Voltage V 288 300 14,4/16 220
Specific energy W*h/kg 60 55 27,5 33
Temperature range С -20...+60 - 30... +85 -20...+60 - 30... +85
Charge-discharge cycles 500 ˃ 5
10 500 ˃ 5
10
cycle number
Weight kg 33 36 0,8 0,6
Overall dimensions mm 1000x300x250 1000x300x80 120x70x50 100x70x50
Battery cost USD 4000 600 34 7
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5. Ceramic battery competitive advantages
Competitive advantages
Lead Acid Li- EDLC Ceramic
Characteristic NiCd NiMH Li-ion of ceramic battery over
Pb polymer Ultra Cap battery
alternate energy sources
Power capacity up to
Specific energy, W*h/kg 20-40 45-60 60-80 110-160 100-130 2-10 10-60
NiMH level
Specific power, kW/kg 5 5 2 3 3 ˃10 ˃100 10-100 times higher
power
Maximum charge-discharge
300 1500 500 1000 500 100000 Unlimited Unlimited charge cycles
cycle number
Charge-discharge cycle Highest efficiency
0,7…0,85 0,85…0,9 0,85…0,9 0,7…0,8 0,7…0,8 0,9 0,95
efficiency
Up to 20 2-100 times shorter
Charging period, hour 8-16 1 2-4 2-3 2-3 Up to 10 min
min charging period
Self-discharge after one 20-500 times lower self-
5 20 30 10 10 1-2 0,05
month, % discharge
Up to 10-30 times higher cell
Cell voltage, V 1,25 1,25 1,25 3,6 3,6 Up to 2,7
30V/µm voltage
Minimum operating
-20 -40 -20 -20 0 -20 -55 Only NiCd is lower
temperature, °C
2 times 1 time 1 time
Discharge necessity every six every every 3 No No No No No memory effect
months month months
Capacity degradation High High Very high Very high Very high Yes No No capacity degradation
Hazardous materials Yes Yes Yes Yes Yes Yes No Ecological
Temperature dependence High Medium High High Very high High Very low High climatic stability
Cost, W*h, $ 0,2-0,3 1,5-3,0 2-4 3-4 3-4 22-24 0,2-1,4 Cost of a lead battery
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6. Positioning of ceramic batteries among other accumulators by
specific power and specific energy
CBА CBВ CBС
SC
Specific power, W/kg
specific energy, W*h/kg
SC-super capacitor; CB A, CBВ, CBC - Ceramic batteries
While having equal energy capacity, ceramic battery power is 10-100 times more
powerful than the power of other energy accumulators
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7. Ceramic battery market niches
Ceramic battery CBС
$0,5W*h Energetics
$1W*h
Ceramic battery CBВ
Ceramic battery CBА
Electric hybrid
$5W*h vehicles
$10W*h
Tools
Personal care Starter
electronics batteries
$50W*h Public transport Electro-
Microelectronics bicycles Energy
recuperation
Alternative
energetics
$100W*h
200 $/kW 150 $/kW 100 $/kW 50 $/kW 25 $/kW 10 $/kW 5 $/kW 1 $/kW 0,5 $/kW 0,1 $/kW
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8. Ceramic battery production in pilot production
Ceramic plate
manufacturing
Purchased item
Incoming plate Vacuum Vacuum Checking and Ceramic unit Ceramic battery Exercising Ceramic battery
control diffusion metallization SKK assortment encapsulation encapsulation Outgoing package marking
alloying inspection
Thickness, flatne Voltage Facing С, U and R SKK plate Ceramic unit Parameters Product
ss chemistry increase application measurement connection connection, check
current
feedthrough
Commercial Original Original Commercial Commercial Commercial Commercial Commercial
equipment equipment equipment equipment equipment equipment equipment equipment
Operations may be combined in one
line
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9. Ceramic battery cost chain at the market
•The main ceramic battery added value is formed during ceramic plate 211$ Ceramic item encapsulation into
manufacturing, vacuum diffusion alloying and plate metallization stages. ceramic battery.
•However, principal ceramic battery characteristics are mostly determined during Encapsulation. Contact group
vacuum diffusion alloying stage preparation.
Exercising. Parameters check.
Marking. Packing.
Plate classification by electric characteristics.
Plate encapsulation into ceramic item.
End face metallization. Parameters check.
192$
Plate incoming inspection.
Classification by size.
Vacuum diffusion alloying.
Plate metallization.
166$
Ceramic blank (plate) CBC hybrid vehicle buffer
manufacturing at the на ceramic battery with 175W*h
condenser factory. power capacity , 70kW power
and 500V voltage
88$ Ceramic item
Metallized plates
Ceramic plates
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10. Project implementation schedule
Product
2012 2013 2014 Potential
Main stages Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Our share
market
1 Power electronics
Organization of a joint Joint 10%
US$ 1,8 bln
laboratory in Russia laboratory US$180 bln
Uninterruptible power supplies
2 2%
US$ 6,5 bln
Organization of joint US$130 bln
Joint
R&D company in
Company
Europe
Power tools
2%
US$ 28,9 bln
3 US$578 bln
Prototype ceramic Prototype ceramic
battery creation Car battery market
battery
2%
US$ 24 bln
US$480 bln
4
Hybrid and electric transport
Ceramic battery pilot
Pilot production 10 %
production creation US$ 9,8 bln
US$980 bln
Total market for 2015:
potential - $ 71 billion
our share - $ 2.348 billion
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