The document discusses edinn® M2, a manufacturing execution system (MES) that helps improve production processes. It does this by automatically measuring key performance indicators like OEE, MTBF, MTTR, SPC and energy efficiency. This provides real-time visibility into production losses to help reduce costs, increase quality and optimize processes. The system captures data from sensors with no programming needed, and integrates tools like statistical process control, auto-maintenance scheduling and energy analysis in an easy-to-use platform.

1. edinn ® M2 © edinn, 2004-2010. All information contained in this document is copyrighted.

2. Which cow is not profitable? INTRODUCTION

3. Do you imagine seeing this? INTRODUCTION

5. Automatic data capture INTRODUCTION

6. And manual data capture. Always using availble spare time. INTRODUCTION

7. INTRODUCTION

8. INTRODUCTION

9. Characteristics & Functions (Modules) INTRODUCTION

11. INDEX OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY EFFICIENCY SUMMARY

12. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY EFFICIENCY SUMMARY OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

13. OBJECTIVE OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

14. The world is becoming ever more competitive, because supply widely exceeds demand, and more countries are producing more and better. Cost reduction, efficiency and quality improvement, reduction of energy consumption and environmental impact, etc. are essential for companies. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

15. “ We need to increase our competitiveness” An important part of the competitiveness depends on the production costs. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

16. “ We need to reduce costs” The best way to reduce costs is to produce more with the same productive resources. So we can produce the same with less resources. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

17. “ Often we invest more money in a machine or process in order to produce more, expecting results that we do not obtain ” We have increased our maximum production capacity but also our losses have increased. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

18. “ We need to produce more and we are thinking about an investment in machinery ” There is always some level of wasted productivity, i.e. low efficiency. If we knew the exact detail of those losses, we could reduce them and produce more while reducing costs. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

19. “ We do not have enough information ” Because of the lack of objective and detailed information (automatically taken from processes), our investment decisions could be suboptimal. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

20. “ We need to reduce costs related to failures, stops, etc. ” To increase production time, we need autocontrol : more secure and efficient maintenance (regulated by production) and production regulated by procedures. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

21. “ Bad quality produces many productive losses ” A Statistical Process Control ( SPC ) and to know the reasons of “ no quality ” would help us to improve this aspect. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

22. “ We need to improve ” It is very difficult to improve without objective, detailed and automatically obtained information. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

24. What is edinn ® M2 ? Edinn® M2 is the only system that automates manual processes , informs us by colours if we are operating efficient ; and integrates the most important technical standards which are necessary for improvement. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

25. From a technical point of view, edinn ® M2 is the only tool that is a MES or OES and a Manufacturing Ingelligence. In addition, through sensors and processes (machines and operators), automatically 100% of productive losses are shown as well as the most important technical standards for improvement: OEE, SPC, Autocontrol, MTBF, MTTR, Enery Efficiency. OBJETIVO MEDICIÓN SPC AUTOCONTROL ENERGÉTICA RESUMEN

27. INTRODUCTION FUNCTIONS & CHARAC. EDINNM2 SALES This is why many multinationals use edinn ® M2 24h./every day.

29. The objective of edinn ® M2 is: HELP TO IMPROVE PRODUCTION OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

30. In order to help to improve production… edinn ® M2 is the only system that automatically monitors production processes and integrates necessary standards: OEE, SPC, Autocontrol, MTBF, MTTR, etc. The client decides which functionalities he wants to use: SPC, Autocontrol, MTBF, etc. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

31. MEASURING OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

32. And what is the first step to improve ? TO MEASURE OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

33. “ You cannot improve what is not controlled; you cannot conrol what is not measured; you cannot measure what is not defined." W. Edwards Deming Father of the 3 rd industrial revolution. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

37. Microstops Speed loss Scrap Reworks Total Operating Time Not scheduled for producing Failures Idle Times How is the OEE calculated? OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY A Available Time C Theoretical Production D Real Production E Real Production F Good Products B Running Time B/A x D/C x F/E Availability Quality Speed OEE =

38. “ An OEE of 40% means that, of every 100 good products that could be produced, I am only producing 40.” How to interpret the OEE? And it indicates where the losses are: OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY OEE Availability Speed Quality 64% 91% 98% 57 %

41. Real time : Because the OEE is linked to profitability, edinn ® M2 will show you via “green light” those production lines that are making money: So you can focus on the lines that are not profitable, gaining valuable time… OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

42. By clicking on the non profitable lines, you will see at one glance what happened: failures (number and type, time instances), low production speed, low quality, etc. By clicking on the corresponding button you can see the exact details, second by second, product by product… OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

43. All the information is captured by sensors at the process. When the system does not have the information, the operator must enter it. But it will also show you aggregated information like never seen before… OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

44. Justification of stops is as easy as clicking on the correct time usage . Time usages are grouped and specific for each process. Operators only perform 2 tasks: 1) justify pending stops 2) indicate product changes By performing those tasks, all reports are automatically obtained… OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

45. You will get to know 100% of the losses of production processes, automatically and precisely measured… OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

46. … to obtain a complete analsyis down to the last unit produced. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

47. Detailed information about production, from all points of view. MTBF and MTTR tables, prediction of the most probable failure to occur, associated documentation on the screen, etc. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

48. SPC OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

49. What is the most effective and standard tool to improve quality in the industry? SPC OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

51. To know whether a quality process variable is being controlled or progressively declining, its evolution history, its histogram, its control graphic, etc. are automatically generated. As always, quality variables can be captured automatically or manually. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

52. Use SPC in a simple way or benefit from the full complexity: capacity and CPK studies, automatic calculation of control limits, measurements and justifications of the process control, etc. The most standard and powerful techniques, made easy and affordable. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

53. AUTOCONTROL OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

54. Production cannot be totally efficient without Autocontrol OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

56. Buttons are blinking to indicate to the operator to perform maintenance. The colour and the order indicate critical items. Optionally, the operator introduces the results of performed tasks manually. As always, the whole system is 100% configurable without programming. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

57. You will get to know inter-process time, results of maintenance tasks, special conditions, etc. The edinn ® M2 system changes the way in which production is “seen” and improved forever. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

58. ENERGY EFFICIENCY OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

61. Productive, energy, resources, costs and CO 2 paths. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

62. OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

63. SUMMARY OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

66. Characteristics & Functions (Modules) OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

68. A rchitecture edinn ® M2 OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY

69. More information Try the system OBJECTIVE MEASURING SPC AUTOCONTROL ENERGY SUMMARY