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Design and Product Development
Guest Lecture at Tallinn European Innovation Academy
Thomas J. Howard
www.thomasjhoward.com
thow@mek.dtu.dk

                         Unless otherwise stated, this material is under a Creative
                         Commons 3.0 Attribution–Share-Alike licence and can be
                         freely modified, used and redistributed but only under the
                         same licence and if including the following statement:
“Original material by Tim C. McAloone and adapted by Thomas J. Howard,
The Technical University of Denmark”
Agenda

09:30 – Integrated Product Development
10:05 – Exercise
10:20 – Break and discussion

10:30 – Product/Service-Systems (PSS)
10:05 – Exercise
11:20 – Break and discussion

11:30 – Open Design
11:05 – Exercise
11:20 – Discussion

                                               LUNCH
13:00 – Protovation
13:45 – Exercise



2          Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                           The Technical University of Denmark
Products and Services



What is a Product?

                                        What is a Service?

    Use the terms Value and Stakeholder in your
                     definitions


3         Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                          The Technical University of Denmark
Definitions

Product
      • The result of a synthesis process, where value is
        created by transferring ownership of the result
        from one stakeholder to the next.


Service
      • The creation of value when one stakeholder
        carries out an activity on behalf of another.

                                                                              McAloone 2012




4         Original material by Tim C. McAloone and adapted Thomas J. Howard             2012
                          The Technical University of Denmark
What is a PSS?
A Product/Service-System is a system that supports and utilises the product
  through an extended (for the company) product life period

                                                                      Product life cycle



                                                                                   Customer,
                                        Product                                    User
            Product development



                                                                                Service:
                                                                                - selling use and
                                                                                functions
                                           Service provider
                                                                                  McAloone & Andreasen 2002

Service only exists when the customer uses it!


5           Original material by Tim C. McAloone and adapted Thomas J. Howard                         2012
                            The Technical University of Denmark
Why PSS ?
    RAW MATERIALS




                        MANUFACTURE




                                                                                                          MAINTENANCE
                                                                                     INSTALLATION
                                                        TRANSPORT
                                          ASSEMBLY




                                                                                                                        DISPOSAL
                                                                      SALES




                                                                                                    USE
                                                                      €


                    Traditional producer ownership                              Traditional customer ownership




                    Producer’s traditional responsibility/liability




6                             Original material by Tim C. McAloone and adapted Thomas J. Howard                                    2012
                                              The Technical University of Denmark
Product life cycle design
    PSS-oriented business strategy
Why PSS ?
      RAW MATERIALS




                       MANUFACTURE




                                                                                                         MAINTENANCE
                                                                                    INSTALLATION
                                                       TRANSPORT
                                         ASSEMBLY




                                                                                                                       DISPOSAL
                                                                     SALES




                                                                                                   USE
                                                                     €             €               €     €             €



    Producer’s extended product responsibility, customer contact and
    revenue source




7                            Original material by Tim C. McAloone and adapted Thomas J. Howard                                    2012
                                             The Technical University of Denmark
PSS as a business strategy
PSS means making a shift of business focus, from:

    business based on value creation through the transfer
    of product ownership and -responsibility

    to:

    business based on value creation through the support
    and delivery of a service from a product, for the whole
    of its lifetime…




8         Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                          The Technical University of Denmark
Rolls Royce
    From airplane engines to ’power-by-the-hour’

    In the airline industry, the company does not sell engines - it charges for use of the thrust
    they provide, on a 'power by the hour' basis. Where previously the company's aerospace arm
    simply sold engines to plane companies, they now offer a fixed-fee maintenance back-up
    service for those engines, thus allowing customers to accurately project their maintenance
    and part replacement costs.
    [www.rolls-royce.com]
                                          Traditional model                            TotalCare model
                                                                                      Focus on core
                                                             Rolls-Royce                                   Airline
                                                                                          business
                                          Core business:
                                              passenger        Airline
                                               revenues                                                Rolls-Royce


                                            Overhaul              Eng. Health           Overhaul               Predictive
                                             Base                 Monitoring             Base                 maintenance

                                            Logistics                                    Logistics
                                                                    Vendors                                      Vendors
                                            Provider                                     Provider
                                                 Non-core business activities                 Rolls-Royce responsible for
              [www.rolls-royce.com]                                                     airline’s non-core business activities

9                 Original material by Tim C. McAloone and adapted Thomas J. Howard                                     2012
                                  The Technical University of Denmark
Danfoss
     From electronic refrigeration controls to cooling in supermarkets

     In order to avoid being reduced to a component supplier (where competition is tough and
     margins slim) Danfoss has positioned itself as a provider of value added consultant advice to
     the food retail industry. By tying a closer link to the retailer Danfoss can increase knowledge
     about operational know-how.
     [www.danfoss.com]                       Value

                                             Added                           End-Users
                                                                            Supermarkets
                                            Services
                                                                            System house
                                                                             Contractors
                                           Networks
                                                                             Contractors
                                                                               OEM’s
                                           Systems
                                                                                  OEM’s

                                         Components
                                                                             Distribution

                                                                                  channel




                                                       [Eriksen, Danfoss, 2005]

10                 Original material by Tim C. McAloone and adapted Thomas J. Howard             2012
                                   The Technical University of Denmark
11   Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                     The Technical University of Denmark
Xerox
     From photocoping machines to document services

     Xerox has worked to turn its product into a service, providing a complete "document service"
     to companies including supply, maintenance, configuration, and user support. Customer‟s
     don‟t buy photocopy machines anymore, the buy the ability to photocopy.
     [www.xerox.com]




12                 Original material by Tim C. McAloone and adapted Thomas J. Howard          2012
                                   The Technical University of Denmark
Aarstiderne
     From organic produce to convenient food delivery

     Aarstiderne has delivered organic products to the doorsteps of Danish households since 1999.
     It started out as a small vegetable garden at a farm, Barritskov, in the western part of
     Denmark. The idea behind Aarstiderne.com is to deliver organic food products directly to the
     doorstep of the customer who values quality and taste and thereby catalyses the public
     motion towards healthier food and better environment in Denmark – not by agitating, but
     simply by enabling everybody to be a part of the good idea. The products are supplied with
     recipes and stories about growers, production, farms, the company, food products and quality.
     [www.aarstiderne.com]




13                 Original material by Tim C. McAloone and adapted Thomas J. Howard          2012
                                   The Technical University of Denmark
Douwe Egberts
     From coffee bean supplier to coffee systems

     Douwe Egberts was originally a coffee supplier. Normally clients in offices would buy a
     traditional hot plate-based coffee machine, buy consumables such as coffee and filters
     separately, and make pots of coffee in the traditional way. Douwe Egberts took the advantage
     by starting to offer coffee systems delivering freshly brewed, good-quality coffee per cup and
     thereby created a much more powerful position in the value chain.
     [www.douweegberts.com]




14                 Original material by Tim C. McAloone and adapted Thomas J. Howard           2012
                                   The Technical University of Denmark
IBM
     From computers to consulting services

     Traditionally IBM‟s business was in manufacturing computer hardware but over the years they
     have moved to a more business and software consulting service approach. This was
     particularly noticeable with the sale of their personal computers to Chinese manufacturer
     Lenovo in 2004
     [www.ibm.com]




15                Original material by Tim C. McAloone and adapted Thomas J. Howard          2012
                                  The Technical University of Denmark
DuPont
      From paint to painted cars


                        DuPont                         Payment by paint quality:
Ford producing                                         Reward: selling more paint
                                                                                         DuPont
                                                       No action concerning painting
                     Ford painting
                                                       Flexible delivery
                                                       Quality of painted surface
                                                                                        Ford
                                                       Cost of painting



                                                       Payment per car:
                                                       Concern of reducing quantity
                                                                                         DuPont
                                                       Immediate delivery
 Ford producing
                                                       Quality of the painted surface
                                                       Immediate satisfaction
                      DuPont painting
                                                       No action concerning painting    Ford

                            Customer:           Long-term interest of quality
                                                from satisfaction delivery system        [McAloone, 2003]

 16               Original material by Tim C. McAloone and adapted Thomas J. Howard                  2012
                                  The Technical University of Denmark
easyJet
     From 3rd party booking to direct booking service

     easyJet is perhaps more renowned for its „lack of‟ or „no frills‟ approach to service. However,
     in the late 90‟s, airliners were running a very standard business model providing service in a
     „complementary‟ form rather than a extra revenue form. easyjet were able to strip this
     service and translate it to low costs, something a large proportion of the market valued
     greatly. But more importantly easyjet were able to harness web bookings enabling them to
     provide a service to their customers that, at the time, was only available through 3rd party
     travel agents and thus dramatically reduced costs, prompting their slogan “the web‟s favorite
     airline”.




17                 Original material by Tim C. McAloone and adapted Thomas J. Howard            2012
                                   The Technical University of Denmark
In your teams discuss the following
 scenario:

      “You have been developing and selling
        microwave ovens for many years and
      have seen profits steadily falling due to
       increased competition. How could you
     add a service dimension to your business
        and what market segment would you
                      target?

18        Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                          The Technical University of Denmark
Product/Service Orientation




19     Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                       The Technical University of Denmark
Product Life & User Activity Cycles
                                                                             PRODUCT’S LIFE CYCLE


                        RAW MATERIALS



                                        MANUFACTURE




                                                                                                                       MAINTENANCE
                                                                                          INSTALLATION
                                                                 TRANSPORT
                                                      ASSEMBLY




                                                                                                                                     DISPOSAL
                                                                                  SALES




                                                                                                              USE
 Tan, A., McAloone, T.C., Andreasen, M., “What
 happens to integrated product development Models
 with product/service-system approaches?”, The 6th
 Integrated Product Development workshop, 2006



                                                                                                         SUPPORT OF
                                                                                                         CUSTOMER’S
                                                                                                          ACTIVITIES
                                                                 CUSTOMER’S
                                                                  ACTIVITY
                                                                    CYCLE




20                   Original material by Tim C. McAloone and adapted Thomas J. Howard                                                          2012
                                     The Technical University of Denmark
Strategies of Service Design




                                                                   Customer      Business
                                             Product life          activity      supporting
                        Product use          services              services      services
                        services                                   •Training     •Consulting
                                             •Supplies
                        •Maintenance                               •Planning     •Financing
                                             •Installation
                        •Repair                                    •Designing    •Managing
                                             •Auxiliary input
                        •Spare parts                               •Specifying   •Partnering
                                             •Upgrade
       Product          •Warranty                                  •Operating    •Outsourcing
                                             •Disposal
                                                                   •Measuring
                 Design for Serviceability
                 [Dewhurst 1994]

                            Design for Supportability
                            [Goffin, 2000][Takata et al. 2004]

                                                    Design for Service
                                                    [Harrison, 2006]




21     Original material by Tim C. McAloone and adapted Thomas J. Howard                        2012
                       The Technical University of Denmark
PSS can be an effective way to bring
  suppliers closer to customers while
  responding more to the customer’s
               real needs.

     Services should be integrated into
       the design of products where
                 valuable.

22       Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                         The Technical University of Denmark
Questions




                                        ?
23    Original material by Tim C. McAloone and adapted Thomas J. Howard   2012
                      The Technical University of Denmark

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EIA pt.2 - PSS

  • 1. Design and Product Development Guest Lecture at Tallinn European Innovation Academy Thomas J. Howard www.thomasjhoward.com thow@mek.dtu.dk Unless otherwise stated, this material is under a Creative Commons 3.0 Attribution–Share-Alike licence and can be freely modified, used and redistributed but only under the same licence and if including the following statement: “Original material by Tim C. McAloone and adapted by Thomas J. Howard, The Technical University of Denmark”
  • 2. Agenda 09:30 – Integrated Product Development 10:05 – Exercise 10:20 – Break and discussion 10:30 – Product/Service-Systems (PSS) 10:05 – Exercise 11:20 – Break and discussion 11:30 – Open Design 11:05 – Exercise 11:20 – Discussion LUNCH 13:00 – Protovation 13:45 – Exercise 2 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 3. Products and Services What is a Product? What is a Service? Use the terms Value and Stakeholder in your definitions 3 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 4. Definitions Product • The result of a synthesis process, where value is created by transferring ownership of the result from one stakeholder to the next. Service • The creation of value when one stakeholder carries out an activity on behalf of another. McAloone 2012 4 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 5. What is a PSS? A Product/Service-System is a system that supports and utilises the product through an extended (for the company) product life period Product life cycle Customer, Product User Product development Service: - selling use and functions Service provider McAloone & Andreasen 2002 Service only exists when the customer uses it! 5 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 6. Why PSS ? RAW MATERIALS MANUFACTURE MAINTENANCE INSTALLATION TRANSPORT ASSEMBLY DISPOSAL SALES USE € Traditional producer ownership Traditional customer ownership Producer’s traditional responsibility/liability 6 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 7. Product life cycle design PSS-oriented business strategy Why PSS ? RAW MATERIALS MANUFACTURE MAINTENANCE INSTALLATION TRANSPORT ASSEMBLY DISPOSAL SALES USE € € € € € Producer’s extended product responsibility, customer contact and revenue source 7 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 8. PSS as a business strategy PSS means making a shift of business focus, from: business based on value creation through the transfer of product ownership and -responsibility to: business based on value creation through the support and delivery of a service from a product, for the whole of its lifetime… 8 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 9. Rolls Royce From airplane engines to ’power-by-the-hour’ In the airline industry, the company does not sell engines - it charges for use of the thrust they provide, on a 'power by the hour' basis. Where previously the company's aerospace arm simply sold engines to plane companies, they now offer a fixed-fee maintenance back-up service for those engines, thus allowing customers to accurately project their maintenance and part replacement costs. [www.rolls-royce.com] Traditional model TotalCare model Focus on core Rolls-Royce Airline business Core business: passenger Airline revenues Rolls-Royce Overhaul Eng. Health Overhaul Predictive Base Monitoring Base maintenance Logistics Logistics Vendors Vendors Provider Provider Non-core business activities Rolls-Royce responsible for [www.rolls-royce.com] airline’s non-core business activities 9 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 10. Danfoss From electronic refrigeration controls to cooling in supermarkets In order to avoid being reduced to a component supplier (where competition is tough and margins slim) Danfoss has positioned itself as a provider of value added consultant advice to the food retail industry. By tying a closer link to the retailer Danfoss can increase knowledge about operational know-how. [www.danfoss.com] Value Added End-Users Supermarkets Services System house Contractors Networks Contractors OEM’s Systems OEM’s Components Distribution channel [Eriksen, Danfoss, 2005] 10 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 11. 11 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 12. Xerox From photocoping machines to document services Xerox has worked to turn its product into a service, providing a complete "document service" to companies including supply, maintenance, configuration, and user support. Customer‟s don‟t buy photocopy machines anymore, the buy the ability to photocopy. [www.xerox.com] 12 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 13. Aarstiderne From organic produce to convenient food delivery Aarstiderne has delivered organic products to the doorsteps of Danish households since 1999. It started out as a small vegetable garden at a farm, Barritskov, in the western part of Denmark. The idea behind Aarstiderne.com is to deliver organic food products directly to the doorstep of the customer who values quality and taste and thereby catalyses the public motion towards healthier food and better environment in Denmark – not by agitating, but simply by enabling everybody to be a part of the good idea. The products are supplied with recipes and stories about growers, production, farms, the company, food products and quality. [www.aarstiderne.com] 13 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 14. Douwe Egberts From coffee bean supplier to coffee systems Douwe Egberts was originally a coffee supplier. Normally clients in offices would buy a traditional hot plate-based coffee machine, buy consumables such as coffee and filters separately, and make pots of coffee in the traditional way. Douwe Egberts took the advantage by starting to offer coffee systems delivering freshly brewed, good-quality coffee per cup and thereby created a much more powerful position in the value chain. [www.douweegberts.com] 14 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 15. IBM From computers to consulting services Traditionally IBM‟s business was in manufacturing computer hardware but over the years they have moved to a more business and software consulting service approach. This was particularly noticeable with the sale of their personal computers to Chinese manufacturer Lenovo in 2004 [www.ibm.com] 15 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 16. DuPont From paint to painted cars DuPont Payment by paint quality: Ford producing Reward: selling more paint DuPont No action concerning painting Ford painting Flexible delivery Quality of painted surface Ford Cost of painting Payment per car: Concern of reducing quantity DuPont Immediate delivery Ford producing Quality of the painted surface Immediate satisfaction DuPont painting No action concerning painting Ford Customer: Long-term interest of quality from satisfaction delivery system [McAloone, 2003] 16 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 17. easyJet From 3rd party booking to direct booking service easyJet is perhaps more renowned for its „lack of‟ or „no frills‟ approach to service. However, in the late 90‟s, airliners were running a very standard business model providing service in a „complementary‟ form rather than a extra revenue form. easyjet were able to strip this service and translate it to low costs, something a large proportion of the market valued greatly. But more importantly easyjet were able to harness web bookings enabling them to provide a service to their customers that, at the time, was only available through 3rd party travel agents and thus dramatically reduced costs, prompting their slogan “the web‟s favorite airline”. 17 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 18. In your teams discuss the following scenario: “You have been developing and selling microwave ovens for many years and have seen profits steadily falling due to increased competition. How could you add a service dimension to your business and what market segment would you target? 18 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 19. Product/Service Orientation 19 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 20. Product Life & User Activity Cycles PRODUCT’S LIFE CYCLE RAW MATERIALS MANUFACTURE MAINTENANCE INSTALLATION TRANSPORT ASSEMBLY DISPOSAL SALES USE Tan, A., McAloone, T.C., Andreasen, M., “What happens to integrated product development Models with product/service-system approaches?”, The 6th Integrated Product Development workshop, 2006 SUPPORT OF CUSTOMER’S ACTIVITIES CUSTOMER’S ACTIVITY CYCLE 20 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 21. Strategies of Service Design Customer Business Product life activity supporting Product use services services services services •Training •Consulting •Supplies •Maintenance •Planning •Financing •Installation •Repair •Designing •Managing •Auxiliary input •Spare parts •Specifying •Partnering •Upgrade Product •Warranty •Operating •Outsourcing •Disposal •Measuring Design for Serviceability [Dewhurst 1994] Design for Supportability [Goffin, 2000][Takata et al. 2004] Design for Service [Harrison, 2006] 21 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 22. PSS can be an effective way to bring suppliers closer to customers while responding more to the customer’s real needs. Services should be integrated into the design of products where valuable. 22 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark
  • 23. Questions ? 23 Original material by Tim C. McAloone and adapted Thomas J. Howard 2012 The Technical University of Denmark