The document outlines the collaborative process for developing and manufacturing the explosive weapon known as Big Bertha. It details the various teams and their roles, as well as the production steps including machining, assembly, testing, finishing, and packing. The end-to-end process involves cross-functional collaboration between teams covering management to skilled workers.

1. PARTNERS IN COLLABORATION

2. Team covers Top Management to skilled worker

4. COLLABORATIVE PRODUCT DEVELOPMENT TEAMS SHARE KNOWLEDGE

6. BIG BERTHA DETAILS EXPLOSIVE COMPARTMENT DP MECHANISM / SAFETY ARMING MECH ELECTRONICS MECHANISM ACTIVATION

7. Linking of Drawings / Specs/ Test Procedures What Test M. htm Quality Test Compliance RFP Weight Analysis.doc Weight Analysis Drawings / Solid Models Forged_Spec. htm SPECIFICATION

8. I II III Flow diagram for manufacturing of big bertha IV VII Pneumatic Test (0.5 day) Hydraulic Test (1 day) Drop Test (1 day) Tensile Test (0.5 day) VIII IX X XI 1 Day = 16 Hours ( 2 Shifts of 8 Hours each) Finishing Threading LATHE SAGAR OVEN Manpower RTM Process Machine Supervisor - 1 Labor - 1 Inspector - 1 Dome ( 2.5 days) Manpower Extractor MANDRIL Facing Both Ends LATHE SAGAR OVEN Filament Waving M/c CNC Process Machine Supervisor - 1 Labor - 2 Worker - 2 Inspector - 1 Single Large Shell (3.5 days) Manpower Supervisor - 1 Labor - 1 Worker - 1 Inspector - 1 Process Machine SIZING Finishing Threading LATHE SAGAR SHELL FRP - I SHELL FRP - II PARTING FRP SHELL I & II (0.5 days) ASSY TROLLY ASSY BIG BERTHA SHELL INTEGRATION LATHE SPM OVEN Manpower RTM Process Machine Supervisor - 1 Labor - 2 Worker - 1 Inspector - 1 ASSY FRP SHELL- I ( 0.25 days) FLANGE IV FLANGE III VI INTEGRATION LATHE SPM OVEN Manpower RTM Process Machine Supervisor - 1 Labor - 2 Worker - 1 Inspector - 1 ASSY SHELL- II (0.25days) ASSEMBLY ASSY TROLLY Manpower Process Machine Supervisor - 1 Labor - 2 Worker - 1 Inspector - 1 Big Bertha Shell Assembly (0.5 days) INTEGRATION LATHE SPM Manpower Process Machine Supervisor - 1 Labor - 2 Worker - 1 Inspector - 1 ASSY SHELL- I & CONNECTING FLANGE (0.5 days) Mechanical Tests Supervisor - 1 Labor - 2 Worker - 1 Inspector - 1 Manpower Painting (2 days) Supervisor - 1 Labor - 2 Worker - 1 Inspector - 1 Manpower Finishing cut Dia 533+0.04 - 0.00 LATHE SAGAR Manpower Process Machine Supervisor - 1 Labor - 1 Worker - 1 Inspector - 1 Big Bertha Assembly Finishing cut (0.5 days) NAD Ordnance Factory Wooden pack Wooden pack For filling ammunition Assembly Shell – I Assembly Shell - II For electrical modules Packing (1 day) Supervisor - 1 Labor - 2 Inspector - 1 Manpower ASSY CONNECTING FLANGE V

9. THANK YOU From madhukar_joshi@hotmail.com