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Solar
    s
aircraftS
  By Abolfazl Mazloom

    November 2012
Why solar energy?


 Infinity

 Availability

 Inexpensive

 No pollution

 No preservation cost

 High power-to-weight ratio

 Easy to Product

 …
World Solar Energy Map

Click to edit Master text styles
    Second level
    Third level
      Fourth level
          Fifth level
Proportion of Utilization
                                      Asia; 4%
• Six Countries hosting the
                 North America; 16%
  majority of large
  photovoltaic power plants:

   USA
   Italy
   Germany
   Spain
   Japan
   South Korea


                                                 Europe; 80%
Total Global PV Power

Click to edit Master text styles
    Second level
    Third level
      Fourth level
          Fifth level
Dissection Solar

Click to edit Master text styles
    Second level
    Third level
      Fourth level
          Fifth level
THE BAND GAP




 In solid state physics and related applied
 fields, the band gap is the energy
 difference between the top of the valence
 band and the bottom of the conduction
 band in insulators and semiconductors. It
 is often spelt "band gap".
PV Technology Classification

●   Poly Crystalline PV Cells
    Amorphous Silicon PV Cells
    Multi Crystalline PV Cells
    Mono Crystalline PV Cells
             Silicon
                                   Thin Film
         Crystalline
                                 Technology
         Technology

              Mono                  Amorphous
            Crystalline              Silicon PV
             PV Cells                   Cells


              Multi                    Poly
            Crystalline             Crystalline
             PV Cells                PV Cells
Silicon Crystalline Technology

                               Currently makes up 86% of PV market
                               Very stable with module efficiencies 10-16%

     Mono crystalline PV Cells
     •   Made using saw-cut from single
         cylindrical crystal of Si
     •   Operating efficiency up to 15%
                                                             Multi Crystalline PV Cells
Click to edit Master text styles                            •   Caste from ingot of
    Second level                                                melted and recrystallised
     Third level
                                                                 silicon
 

      Fourth level
             Fifth level
                                                                 Cell efficiency ~12%
         
                                                             •

                                                             •   Accounts for 90% of
                                                                 crystalline Si market
Thin Film Technology

   Silicon deposited in a continuous on a base material such as glass,
    metal or polymers
   Thin-film crystalline solar cell consists of layers about 10μm thick
    compared with 200-300μm layers for crystalline silicon cells

                                Click to edit Master text styles
    PROS
    • Low cost substrate and         Second level
      fabrication process            Third level
                                       Fourth level
    CONS                                   Fifth level
    • Not very stable
Amorphous Silicon PV Cells

   Operating efficiency ~6%
   Makes up about 13% of PV market




PROS                           Click to edit Master text styles
• Mature manufacturing
  technologies available
                                   Second level
                                   Third level
CONS                                 Fourth level
• Initial 20-40% loss in                 Fifth level
  efficiency
Poly Crystalline PV Cells
                        Non – Silicon Based Technology


 Copper Indium
     High absorption coefficient
     High efficiency levels
                                            Click to edit Master text styles

                                                 Second level
 PROS
                                                 Third level
                                                   Fourth level
 •    18% laboratory efficiency                         Fifth level
 •    >11% module efficiency


 CONS


 •  Immature manufacturing
‫دانشکده برق و کامپیوتر - دانشگاه‬
   process
Semiconductor Material Efficiencies

                                Click to edit Master text styles

                                      Second level
                                      Third level
                                        Fourth level
                                            Fifth level




‫دانشکده برق و کامپیوتر - دانشگاه‬
Future Technologies

Ultra Thin Wafer Solar Cells
                                    Click to edit Master text styles

                                          Second level
   Thickness ~ 45μm
                                          Third level
   Cell Efficiency as high as 20.3%        Fourth level
                                                Fifth level



Anti- Reflection Coating
   Low cost deposition techniques use a
    metal organic titanium or tantanum
    mixed with suitable organic additives


‫دانشکده برق و کامپیوتر - دانشگاه‬
‫‪Structure Solar Cells‬‬




‫دانشکده برق و کامپیوتر - دانشگاه‬
‫دانشکده برق و کامپیوتر -‬
‫دانشگاه صنعتی اصفهان‬
Silicon Solar Cells

  Si is first choice for solar cells
 because for good knowledge of
 Si processing in micro
 electronics industry


 Efficiency-
  26% theoretical.

  24.7% obtained in laboratory.

  12-16% commercial.



‫دانشکده برق و کامپیوتر - دانشگاه‬
Losses

Losses in Si solar cells, causes
 efficiency to reduce.                                  Resistive loss




Reflection losses.                   Reflection loss


Recombination                         Recombination
                                           loss
   losses.
Resistive losses.

Thermal losses.

‫دانشکده برق و کامپیوتر - دانشگاه‬
Primary Energy Collection Parameters




 latitude                                       Altitude (Cloudy , Humidity)
 Time of the year                               Cell Temperature
 Time of the day                                Cell Orientation
‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
High Efficiency Solar Cells
                                 Solutions
   lightly phosphorus diffused emitters, to minimise recombination losses and
     avoid the existence of a "dead layer" at the cell surface;
   closely spaced metal lines, to minimise emitter lateral resistive power losses;

   very fine metal lines, typically less than 20 µm wide, to minimise shading losses;

   small area devices and good metal conductivities, to minimise resistive losses in
     the metal grid;
   use of elaborate metallization schemes, such as titanium/palladium/silver, that
     give very low contact resistances;
   use of anti-reflection coatings, which can reduce surface reflection from 30% to
     well below 10%;
  …




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
‫‪V/I Curve‬‬




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Effect temperature on Solar Cells

                                          Click to edit Master text styles

                                                   Second level
                                                   Third level
                                                     Fourth level
                                                         Fifth level




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
A Question?


 How we must set Voltage and Current in
     solar cell’s output for production maximum
     power?
                                                          Click to edit Master text styles

                                                               Second level
                                                               Third level
                                                                 Fourth level
                                                                      Fifth level




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Maximum Power Point Tracking

    a device is needed that finds the maximum power point (MPP)
       and converts that voltage to a voltage equal to the system voltage.


 Maximum Power Point
  Tracking , frequently
  referred to as MPPT, is
  an electronic system
  that     operates   the
  Photovoltaic       (PV)
  modules in a manner
  that allows the modules
  to produce all the
  power they are capable
  of.
 ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Structure A MPPT

                                           Click to edit Master text styles

                                                   Second level
                                                   Third level
                                                     Fourth level
                                                         Fifth level




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Solar panel set

 Maximum Continuous Power Output : 225W            DC Output Voltage: 250V
 Nominal Voltage : 240 V                           Nominal Output Current : 0.9375 A
 Nominal Frequency : 60 Hz                         Total Harmonic Distortion: < 5%




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Batteries

  Several technologies are available and currently:

   Lithium polymer

   lithium-ion

   nickel-metal-hydride (NiMH)

   nickel-cadmium (NiCd)

   lead-acid



  Lithium-ion (or lithium-ion-polymer where the electrolyte is a gel and not a
  liquid) technology is the best concerning gravimetric energy density.
   They have upper efficiency and less weight as compared to another batteries.




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Lithium Batteries evolution over the last years




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Solar Powered Aircraft

 Advantages


 They haven’t any fuel tank; High Safety
 Non require to refuel; Possible long term flight
 Low speed; Gangling fight on a region
 Lesser mechanical section; Lesser upkeep
  Environmentally friendly


                   - ‫دانشکده برق و کامپیوتر‬
                   ‫دانشگاه صنعتی اصفهان‬
Require to Technology


  lightweight composite structures

  lightweight and low power avionics systems

  high efficiency electric motors & batteries

  thermal control systems for high altitude flight

  high specific power solar array

  stratospheric flight operations

  fault tolerant flight control system


‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
communication system




                        Block diagram of typical solar powered AC



        Batteries                                                                 Solar Cells
                                                                    MPPT Board



      DC/DC                                                                        Navigation
      DC/AC                                                                         Systems
                                                                  X BOARD
                                                                                 Communication
      To All                                                                        Systems
     Sections
                           Motor Driver                                                 Power
                                                                                         Line
                                                                        Other
    Motors                                                                              Data
                                                                       Systems
                                                                                        Line
‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
‫‪Day & Night‬‬




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Altitude Flight

  1)   Fly at minimum night altitude
  2)   Climb
  3)   Cruise at max altitude; if power is available
  4)   Descent at idle power
  5)   Fly at minimum night altitude




‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
Losses




  From solar energy to propeller ~ 89% losses!!

‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
History of solar flight




          Solar Riser      Sunseeker                  Pathfinder     Solar-Impulse


   70’s                         80’s               90’s                 2000’s
     Solar                             Solair II                   Helius
     Challenger




- ‫دانشکده برق و کامپیوتر‬
‫‪Solar Impulse‬‬




‫دانشکده برق و کامپیوتر -‬
Solar Impulse
 Objective:

   Develop a manned solar powered aircraft
which can fly around the world with solar
power only


 Approach:

     The goal for the Solar Impulse community
is to have this aircraft fly across the world one
day


 Consequence:

    Fly for 26 hours; Nine of these hours were
during the night

- ‫دانشکده برق و کامپیوتر‬
Specification


    Wingspan:           63,4m        Motor power:          4x10HP electric engines
    Length:             21.85m       Solar cells:         11628 (10748 on the
    Height:
                                       wing, 880 on the horizontal stabilizer)
                         6.4m
                                      Average flying speed: 70 km/h
    Maximum altitude:    8500m       Take off speed:       35 km/h
    Weight:             1600Kg




- ‫دانشکده برق و کامپیوتر‬
‫‪Flight Altitude‬‬




‫دانشکده برق و کامپیوتر -‬
References

   solar cells- materials, manufacture and operation; by
     Tom Markvart
   Design of Solar Powered Airplanes for Continuous
     Flight; by André Noth
   http://www.wholesalesolar.com/solar-panels.html

   http://en.wikipedia.org/wiki/Solar_Cells

   http://en.wikipedia.org/wiki/Solar_Impulse

   http://www.solarimpulse.com/



- ‫دانشکده برق و کامپیوتر‬
Thank you for attention

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Solar powered aircrafts

  • 1. Solar s aircraftS By Abolfazl Mazloom November 2012
  • 2.
  • 3. Why solar energy?  Infinity  Availability  Inexpensive  No pollution  No preservation cost  High power-to-weight ratio  Easy to Product  …
  • 4. World Solar Energy Map Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level
  • 5. Proportion of Utilization Asia; 4% • Six Countries hosting the North America; 16% majority of large photovoltaic power plants:  USA  Italy  Germany  Spain  Japan  South Korea Europe; 80%
  • 6. Total Global PV Power Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level
  • 7. Dissection Solar Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level
  • 8. THE BAND GAP In solid state physics and related applied fields, the band gap is the energy difference between the top of the valence band and the bottom of the conduction band in insulators and semiconductors. It is often spelt "band gap".
  • 9. PV Technology Classification ● Poly Crystalline PV Cells Amorphous Silicon PV Cells Multi Crystalline PV Cells Mono Crystalline PV Cells Silicon Thin Film Crystalline Technology Technology Mono Amorphous Crystalline Silicon PV PV Cells Cells Multi Poly Crystalline Crystalline PV Cells PV Cells
  • 10. Silicon Crystalline Technology  Currently makes up 86% of PV market  Very stable with module efficiencies 10-16% Mono crystalline PV Cells • Made using saw-cut from single cylindrical crystal of Si • Operating efficiency up to 15% Multi Crystalline PV Cells Click to edit Master text styles • Caste from ingot of  Second level melted and recrystallised Third level silicon   Fourth level Fifth level Cell efficiency ~12%  • • Accounts for 90% of crystalline Si market
  • 11. Thin Film Technology  Silicon deposited in a continuous on a base material such as glass, metal or polymers  Thin-film crystalline solar cell consists of layers about 10μm thick compared with 200-300μm layers for crystalline silicon cells Click to edit Master text styles PROS • Low cost substrate and  Second level fabrication process  Third level  Fourth level CONS  Fifth level • Not very stable
  • 12. Amorphous Silicon PV Cells  Operating efficiency ~6%  Makes up about 13% of PV market PROS Click to edit Master text styles • Mature manufacturing technologies available  Second level  Third level CONS  Fourth level • Initial 20-40% loss in  Fifth level efficiency
  • 13. Poly Crystalline PV Cells Non – Silicon Based Technology Copper Indium High absorption coefficient High efficiency levels  Click to edit Master text styles  Second level PROS  Third level  Fourth level • 18% laboratory efficiency  Fifth level • >11% module efficiency CONS • Immature manufacturing ‫دانشکده برق و کامپیوتر - دانشگاه‬ process
  • 14. Semiconductor Material Efficiencies  Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level ‫دانشکده برق و کامپیوتر - دانشگاه‬
  • 15. Future Technologies Ultra Thin Wafer Solar Cells  Click to edit Master text styles  Second level  Thickness ~ 45μm  Third level  Cell Efficiency as high as 20.3%  Fourth level  Fifth level Anti- Reflection Coating  Low cost deposition techniques use a metal organic titanium or tantanum mixed with suitable organic additives ‫دانشکده برق و کامپیوتر - دانشگاه‬
  • 16. ‫‪Structure Solar Cells‬‬ ‫دانشکده برق و کامپیوتر - دانشگاه‬
  • 17. ‫دانشکده برق و کامپیوتر -‬ ‫دانشگاه صنعتی اصفهان‬
  • 18. Silicon Solar Cells Si is first choice for solar cells because for good knowledge of Si processing in micro electronics industry Efficiency-  26% theoretical.  24.7% obtained in laboratory.  12-16% commercial. ‫دانشکده برق و کامپیوتر - دانشگاه‬
  • 19. Losses Losses in Si solar cells, causes efficiency to reduce. Resistive loss Reflection losses. Reflection loss Recombination Recombination loss losses. Resistive losses. Thermal losses. ‫دانشکده برق و کامپیوتر - دانشگاه‬
  • 20. Primary Energy Collection Parameters  latitude  Altitude (Cloudy , Humidity)  Time of the year  Cell Temperature  Time of the day  Cell Orientation ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 21. High Efficiency Solar Cells Solutions  lightly phosphorus diffused emitters, to minimise recombination losses and avoid the existence of a "dead layer" at the cell surface;  closely spaced metal lines, to minimise emitter lateral resistive power losses;  very fine metal lines, typically less than 20 µm wide, to minimise shading losses;  small area devices and good metal conductivities, to minimise resistive losses in the metal grid;  use of elaborate metallization schemes, such as titanium/palladium/silver, that give very low contact resistances;  use of anti-reflection coatings, which can reduce surface reflection from 30% to well below 10%; … ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 22. ‫‪V/I Curve‬‬ ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 23. Effect temperature on Solar Cells  Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 24. A Question? How we must set Voltage and Current in solar cell’s output for production maximum power?  Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 25. Maximum Power Point Tracking  a device is needed that finds the maximum power point (MPP) and converts that voltage to a voltage equal to the system voltage.  Maximum Power Point Tracking , frequently referred to as MPPT, is an electronic system that operates the Photovoltaic (PV) modules in a manner that allows the modules to produce all the power they are capable of. ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 26. Structure A MPPT  Click to edit Master text styles  Second level  Third level  Fourth level  Fifth level ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 27. Solar panel set  Maximum Continuous Power Output : 225W  DC Output Voltage: 250V  Nominal Voltage : 240 V  Nominal Output Current : 0.9375 A  Nominal Frequency : 60 Hz  Total Harmonic Distortion: < 5% ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 28. Batteries Several technologies are available and currently:  Lithium polymer  lithium-ion  nickel-metal-hydride (NiMH)  nickel-cadmium (NiCd)  lead-acid Lithium-ion (or lithium-ion-polymer where the electrolyte is a gel and not a liquid) technology is the best concerning gravimetric energy density. They have upper efficiency and less weight as compared to another batteries. ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 29. Lithium Batteries evolution over the last years ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 30. Solar Powered Aircraft  Advantages They haven’t any fuel tank; High Safety Non require to refuel; Possible long term flight Low speed; Gangling fight on a region Lesser mechanical section; Lesser upkeep  Environmentally friendly - ‫دانشکده برق و کامپیوتر‬ ‫دانشگاه صنعتی اصفهان‬
  • 31. Require to Technology lightweight composite structures lightweight and low power avionics systems high efficiency electric motors & batteries thermal control systems for high altitude flight high specific power solar array stratospheric flight operations fault tolerant flight control system ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 32. communication system Block diagram of typical solar powered AC Batteries Solar Cells MPPT Board DC/DC Navigation DC/AC Systems X BOARD Communication To All Systems Sections Motor Driver Power Line Other Motors Data Systems Line ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 33. ‫‪Day & Night‬‬ ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 34. Altitude Flight 1) Fly at minimum night altitude 2) Climb 3) Cruise at max altitude; if power is available 4) Descent at idle power 5) Fly at minimum night altitude ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 35. Losses From solar energy to propeller ~ 89% losses!! ‫دانشکده برق و کامپیوتر - دانشگاه صنعتی اصفهان‬
  • 36. History of solar flight Solar Riser Sunseeker Pathfinder Solar-Impulse 70’s 80’s 90’s 2000’s Solar Solair II Helius Challenger - ‫دانشکده برق و کامپیوتر‬
  • 38. Solar Impulse  Objective: Develop a manned solar powered aircraft which can fly around the world with solar power only  Approach: The goal for the Solar Impulse community is to have this aircraft fly across the world one day  Consequence: Fly for 26 hours; Nine of these hours were during the night - ‫دانشکده برق و کامپیوتر‬
  • 39. Specification  Wingspan: 63,4m  Motor power: 4x10HP electric engines  Length: 21.85m  Solar cells: 11628 (10748 on the  Height: wing, 880 on the horizontal stabilizer) 6.4m  Average flying speed: 70 km/h  Maximum altitude: 8500m  Take off speed: 35 km/h  Weight: 1600Kg - ‫دانشکده برق و کامپیوتر‬
  • 41. References  solar cells- materials, manufacture and operation; by Tom Markvart  Design of Solar Powered Airplanes for Continuous Flight; by André Noth  http://www.wholesalesolar.com/solar-panels.html  http://en.wikipedia.org/wiki/Solar_Cells  http://en.wikipedia.org/wiki/Solar_Impulse  http://www.solarimpulse.com/ - ‫دانشکده برق و کامپیوتر‬
  • 42. Thank you for attention