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Design for Six Sigma and
DMADV Overview
1
DMADV Defined
DMADV is a structured, disciplined, rigorous approach to
product, process & service development consisting of five
phases, where each phase is linked logically to the
previous phase as well as to the next phase
4
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
Getting Beyond the Performance Wall
Typical Design Results
5 Sigma
4 Sigma
3 Sigma
2 Sigma
1 SigmaWaste Elimination
Variation Reduction
Design for Six Sigma 6 Sigma
DFSS Breaks thru
the Performance
Wall
7
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
Concept Design Pilot Production
DMADV Resource Allocation
New Product Design
ResourceLevel
10
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
Define
Measure
Analyze
Design
Validate
DMADV Roadmap
Purpose
• Identify functional needs
• Generate design concepts
• Evaluate concepts
Outputs
• Functional Requirements
• Preliminary Design
Scorecard
• Preliminary design
• Initial test plan
13
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
Define
Measure
Analyze
Design
Validate
DMADV Roadmap
Purpose
• Pilot or prototype
• Document the design
• Implement
Outputs
• Final design
• Final documentation
• Control plan
16
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
Questions
19
1. DMADV is rarely used in process improvement.
2. 6 sigma refers to 3.4 DPMO.
3. 6 sigma refers to 3.4 PPM.
4. LSL refers to Lower Control Limit.
5. LSL and USL are supplied by the customer.
6. DMADV is a more expensive methodology initially.
7. DMADV can be used to identify LSS projects.
8. DFSS is taught in most LSS programs.
9. New Product & Service Introduction is another term for DMADV.
10. Customer refers to external paying customer.
T F
T F
T F
T F
T F
T F
T F
T F
T F
T F
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
1
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Flevy— whether it's to jumpstart projects, to
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004_Design for Six Sigma and DMADV Overview

  • 1. Design for Six Sigma and DMADV Overview 1
  • 2. DMADV Defined DMADV is a structured, disciplined, rigorous approach to product, process & service development consisting of five phases, where each phase is linked logically to the previous phase as well as to the next phase 4 This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
  • 3. Getting Beyond the Performance Wall Typical Design Results 5 Sigma 4 Sigma 3 Sigma 2 Sigma 1 SigmaWaste Elimination Variation Reduction Design for Six Sigma 6 Sigma DFSS Breaks thru the Performance Wall 7 This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
  • 4. Concept Design Pilot Production DMADV Resource Allocation New Product Design ResourceLevel 10 This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
  • 5. Define Measure Analyze Design Validate DMADV Roadmap Purpose • Identify functional needs • Generate design concepts • Evaluate concepts Outputs • Functional Requirements • Preliminary Design Scorecard • Preliminary design • Initial test plan 13 This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
  • 6. Define Measure Analyze Design Validate DMADV Roadmap Purpose • Pilot or prototype • Document the design • Implement Outputs • Final design • Final documentation • Control plan 16 This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
  • 7. Questions 19 1. DMADV is rarely used in process improvement. 2. 6 sigma refers to 3.4 DPMO. 3. 6 sigma refers to 3.4 PPM. 4. LSL refers to Lower Control Limit. 5. LSL and USL are supplied by the customer. 6. DMADV is a more expensive methodology initially. 7. DMADV can be used to identify LSS projects. 8. DFSS is taught in most LSS programs. 9. New Product & Service Introduction is another term for DMADV. 10. Customer refers to external paying customer. T F T F T F T F T F T F T F T F T F T F This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/004design-for-six-sigma-and-dmadv-overview-974
  • 8. 1 Flevy (www.flevy.com) is the marketplace for premium documents. These documents can range from Business Frameworks to Financial Models to PowerPoint Templates. Flevy was founded under the principle that companies waste a lot of time and money recreating the same foundational business documents. Our vision is for Flevy to become a comprehensive knowledge base of business documents. All organizations, from startups to large enterprises, can use Flevy— whether it's to jumpstart projects, to find reference or comparison materials, or just to learn. Contact Us Please contact us with any questions you may have about our company. • General Inquiries support@flevy.com • Media/PR press@flevy.com • Billing billing@flevy.com