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Http://www.gnsolidscontrol.com


Company Name: Tangshan Guanneng Machinery Equipment Co.ltd
Tel: +86-315-7062282 +86-315-8082667
Fax: +86-315-5281900 +865281600
Address:No.166 West Ringroad, Tangshan, China 063000
Email:Sales@gnsolidscontrol.com




                         GN Decanting Centrifuge

                                            Index
 1.   Technical Specifications

 2.   General Drawing and material contruction

 3.   General Working Principle

 4.   Gear Box Working Principle

 5.   Operation Principle of hydraulic coupler

 6.   LWF Decanter Centrifuge(Middle Speed)

 7.   GLW Decanter Centrifuge(High Speed)

 8.   Centrifuge General FAQ

 9.   Contact GN Solids Control
Http://www.gnsolidscontrol.com

1. Technical Specification
                                                                                        http://www.gnsolidscontrol.com




                                                            Decanting Centrifuge
                                                         (Customization is Available)

             Model                          LWF                 LWF                GLW                  GLW-V
                                         450×842N            450×1000N          355×1250N             355×1250N


              Drum diameter                450mm               450mm              355mm                  355mm

              Drum length                  842mm              1000mm             1250mm                 1250mm

              Rotary Speed                1800r/min           1800r/min          3200r/min            0~3200r/min
                                                                                                    (Variable Speed)
              Separation factor              815                 815               2035                   ≤2035

              Separation point             5~7μm               5~7μm              2~5μm                2 μm(Max)


              Main power                  22kw-4p              30kw-4p           30kw-4p                 37kw-4p


              Assistant power             5.5kw-4p            7.5kw-4p           7.5kw-4p               7.5kw-4p


              Max capacity             ≤40m3/h(176GPM)     ≤60m3/h(264GPM)    ≤40m3/h(176GPM)       ≤40m3/h(176GPM)



       Oil Drilling&HDD
       Mud Solids Control Specialist


Remarks:
 1, Southwest Petroleum University Technology Support.
 2, (Kansai & Cosco) brand epoxy zinc-rich anticorrosive paint & coating.
 3, All link bolts SS304
 4, FAG Bearing
 5, Eletrical Components: SIEMENS/Schneider/ CHINT
 6, Screw propeller & Solids Discharge SS304 coated with Tungsten Carbon Alloy Material or Ring
 (High Abrasion-Resistant Material)


 Note: Refer following pages for more info.
Http://www.gnsolidscontrol.com

2 .General Drawing and Material Construction




1               Gear Unit          1pc

2          Assistant motor belt    3pcs    Spare parts

3            Assistant motor       1pc
4            Control cabinet       1pc     SIEMENS/Schneider/ CHINT

5              Main motor          1pc
6      Hydraulic Coupler           1Set

7      Main motor belt             4pcs    Spare parts

8        Inlet manifold assembly   1set    SS304 Material
9            Bracket & Skid        1pc
10          Main motor cover       1pc
11       Collecting box assembly   1set    SS304 Material

                  Drum             1Set    SS304 Material
             Screw Propeller       1Set    SS304 Material Coated With
                                           Tungsten Carbon Alloy Material
            Solids Discharge       N/A

                 Guard                     SS304 Material

                 Bearing           2Sets   Germany FAG Bearing
12        Assistant motor cover    1pc
13              Pedestal           1pc
Http://www.gnsolidscontrol.com
Http://www.gnsolidscontrol.com
Http://www.gnsolidscontrol.com

3 . General Working Principle
Separation of solids and fluid is done in the drum. Its principle is : high-speed rotating drum drive inner mud rotate speedily
and then the mud is thrown onto drum’s surface to form a fluid circle. Under the centrifugal force, solid sedimentary force
in the separated liquid will be several hundred even thousands of times heavier than its own gravity so as to separate the
solids from the suspension quickly. The ratio of centrifugal force which the solids have gained and the solid’s gravity is
called as separating factor. The larger the centrifugal force, the finer the separated solids, so three types of centrifuge can get
according to separating factor.




4. Gear box working principle
Http://www.gnsolidscontrol.com
Differential gear in fact is a secondary planet slowdown gear, there is ring gear in the shell internal
processing. the shell is rotated with the roller, the left belt pulley drives the first sun gear on the input gear
rotate, the first sun gear engaged with the ring gear of the shell through the first planet gear, by doing this,
the shell rotating speed and the input bearing rotating speed combined into a first tumbler’s rotating speed,
and the secondary sun gear output the combined speed to the second part, the transmission principle of the
second part is the same with the first one, and finally drives the screw propeller rotate through the output
bearing.
Working principle of the differential gear security device




In order to protect the differential gear from shattering when the centrifuge is over loaded, security
equipment is also installed in the differential gear’s left end, security pin is installed on the gear shaft, the
dynamic force transmitted from the belt pulley is transmitted to the catch plate through teeth socket ,then
sent to the cam, the cam send the dynamic force to gear shaft through security pin. When the torsion torque
exceeds the intension of the security pin, the security pin will be cut down and disconnect the transmission
so as to make a protection. Note: because of the reliable overload protection of the overload of the centrifuge,
limit switch is not installed on the high speed frequency converted type centrifuge.
Http://www.gnsolidscontrol.com

5) Operation Principle of hydraulic coupler




Hydraulic coupler is mounted on main motor, it is a hydrodynamic transmission device, it have the function
of buffering starting shock, reduce starting current and overload protection. Its structure is in Figure 6, it
consists of shell, turbine, pump wheel, input shaft, output pulley; shell is joined with turbine, output pulley
connect with shell; input shaft connect with pump wheel, working oil is filled into the shell, pressure
emerges in service oil caused by centrifugal force when motor axle drive turbine to rotate, in this way, power
is transmitted. Motor’s no-load starting can achieve when motor start-up in lower speed because less liquid
pressure and smaller drag exist at this time when reaching its rated rotational speed, oil pressure increase and
drive load to rotate, this is coupler’s buffering starting shock principle; When load is too heavy, speed
differential between pump wheel and turbine increase , oil is heated immediately, melt able plug in the
coupler will be melted when oil temperature exceed 120° oil sprays out to make input separate from output,
                                                       c,
thus main motor is protected and make sure no burn occurs, oil is the media of transmission, so its
performance will influence coupler’s working condition. Replace the oil as required(Refer to item 5.3 for
further information).
Http://www.gnsolidscontrol.com

6,LWF Decanter Centrifuge(Middle Speed)
Http://www.gnsolidscontrol.com

LWF Decanter Centrifuge(Middle Speed) Picture




                                Coated with Tungsten
                                Carbon Alloy
Http://www.gnsolidscontrol.com

            LWF450×842N Centrifuge Dimension




            LWF450×1000N Centrifuge Dimension




     使用注意




事项
Http://www.gnsolidscontrol.com

7,GLW Decanter Centrifuge(High Speed)
Http://www.gnsolidscontrol.com

                               GLW Decanter Centrifuge(High Speed)




Notes: 1)Solids Discharge protection with Tungsten Carbon Alloy Ring
         2) Frequency Converter for variable speed from 0~3200RPM
Http://www.gnsolidscontrol.com

GLW355×1250N Centrifuge Dimension
Http://www.gnsolidscontrol.com

  8, Centrifuge General FAQ
  9.1) What type of material is used in constructing the bowl, screw propeller, heads, etc.?
       Normal price is for SS304 Material,SS316 and Titanium Alloy is optional.

  9.2) Is the screw propeller wear protected?
     Yes, Normal price is for wear protected by Tungsten carbon alloy coating. Tungsten carbon alloy tile protection is
optional.

  9.3) Is the solids discharge wear protected?
     Yes, Tungsten carbon alloy coating protection and Tungsten carbon alloy changeable ring protection available.

  9.4) What type of gear box for the centrifuge?
      Cycloidal pinwheel gear box and satellite gearbox are available.

  9.5) Is there any overload safety protection methods for the centrifuge?
      There are 3 overload safety protection, one is the safety protection device of the gear box, second is the hydraulic
  coupler overload protection, third is the control panel with over current protection.

  9.6) What brand bearing for the centrifuge?
       Germany FAG or SKF Bearing.


  9.7) What type of the Motor and Electric control panel?
      Explosion proof, Normal price for ExdⅡBT4, Marine Motor and ATEX Motor is optional

  9.8) How to adjust the speed of the unit?
      Two methods available for variable speed centrifuge, one is to change the belt pulley, the other is to have
      Frequency converter to change speed from 0 rpm to maximum speed.

  9.9) What type of the feeding pump are available?
      Vertical centrifugal pump, Horizontal centrifugal pump and screw pump are available.

  9.10)What’s the warranty of the centrifuge?
      Guarantee for 12 months from date of commissioning or 18 months from date of shipment, whichever comes first.
  during the guarantee period , our company will be responsible for problems caused by quality of production
  raw material except the damageable spare parts of decanter centrifuge caused by incorrect man-made
  operation.
Http://www.gnsolidscontrol.com

9)Contact GN Solids Control




 Contact:
Company name:Tangshan Guanneng Machinery Equipment Co.ltd
HQ Address: No.166 West Ringroad, Tangshan, China 063000
Tel: +86-315-7062282 +86-315-8082667
Fax: +86-315-5281600 +86-315-5281900
Email: Sales@gnsolidscontrol.com
Website: http://www.gnsolidscontrol.com (English)

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GN Decanter Centrifuge Specs

  • 1. Http://www.gnsolidscontrol.com Company Name: Tangshan Guanneng Machinery Equipment Co.ltd Tel: +86-315-7062282 +86-315-8082667 Fax: +86-315-5281900 +865281600 Address:No.166 West Ringroad, Tangshan, China 063000 Email:Sales@gnsolidscontrol.com GN Decanting Centrifuge Index 1. Technical Specifications 2. General Drawing and material contruction 3. General Working Principle 4. Gear Box Working Principle 5. Operation Principle of hydraulic coupler 6. LWF Decanter Centrifuge(Middle Speed) 7. GLW Decanter Centrifuge(High Speed) 8. Centrifuge General FAQ 9. Contact GN Solids Control
  • 2. Http://www.gnsolidscontrol.com 1. Technical Specification http://www.gnsolidscontrol.com Decanting Centrifuge (Customization is Available) Model LWF LWF GLW GLW-V 450×842N 450×1000N 355×1250N 355×1250N Drum diameter 450mm 450mm 355mm 355mm Drum length 842mm 1000mm 1250mm 1250mm Rotary Speed 1800r/min 1800r/min 3200r/min 0~3200r/min (Variable Speed) Separation factor 815 815 2035 ≤2035 Separation point 5~7μm 5~7μm 2~5μm 2 μm(Max) Main power 22kw-4p 30kw-4p 30kw-4p 37kw-4p Assistant power 5.5kw-4p 7.5kw-4p 7.5kw-4p 7.5kw-4p Max capacity ≤40m3/h(176GPM) ≤60m3/h(264GPM) ≤40m3/h(176GPM) ≤40m3/h(176GPM) Oil Drilling&HDD Mud Solids Control Specialist Remarks: 1, Southwest Petroleum University Technology Support. 2, (Kansai & Cosco) brand epoxy zinc-rich anticorrosive paint & coating. 3, All link bolts SS304 4, FAG Bearing 5, Eletrical Components: SIEMENS/Schneider/ CHINT 6, Screw propeller & Solids Discharge SS304 coated with Tungsten Carbon Alloy Material or Ring (High Abrasion-Resistant Material) Note: Refer following pages for more info.
  • 3. Http://www.gnsolidscontrol.com 2 .General Drawing and Material Construction 1 Gear Unit 1pc 2 Assistant motor belt 3pcs Spare parts 3 Assistant motor 1pc 4 Control cabinet 1pc SIEMENS/Schneider/ CHINT 5 Main motor 1pc 6 Hydraulic Coupler 1Set 7 Main motor belt 4pcs Spare parts 8 Inlet manifold assembly 1set SS304 Material 9 Bracket & Skid 1pc 10 Main motor cover 1pc 11 Collecting box assembly 1set SS304 Material Drum 1Set SS304 Material Screw Propeller 1Set SS304 Material Coated With Tungsten Carbon Alloy Material Solids Discharge N/A Guard SS304 Material Bearing 2Sets Germany FAG Bearing 12 Assistant motor cover 1pc 13 Pedestal 1pc
  • 6. Http://www.gnsolidscontrol.com 3 . General Working Principle Separation of solids and fluid is done in the drum. Its principle is : high-speed rotating drum drive inner mud rotate speedily and then the mud is thrown onto drum’s surface to form a fluid circle. Under the centrifugal force, solid sedimentary force in the separated liquid will be several hundred even thousands of times heavier than its own gravity so as to separate the solids from the suspension quickly. The ratio of centrifugal force which the solids have gained and the solid’s gravity is called as separating factor. The larger the centrifugal force, the finer the separated solids, so three types of centrifuge can get according to separating factor. 4. Gear box working principle
  • 7. Http://www.gnsolidscontrol.com Differential gear in fact is a secondary planet slowdown gear, there is ring gear in the shell internal processing. the shell is rotated with the roller, the left belt pulley drives the first sun gear on the input gear rotate, the first sun gear engaged with the ring gear of the shell through the first planet gear, by doing this, the shell rotating speed and the input bearing rotating speed combined into a first tumbler’s rotating speed, and the secondary sun gear output the combined speed to the second part, the transmission principle of the second part is the same with the first one, and finally drives the screw propeller rotate through the output bearing. Working principle of the differential gear security device In order to protect the differential gear from shattering when the centrifuge is over loaded, security equipment is also installed in the differential gear’s left end, security pin is installed on the gear shaft, the dynamic force transmitted from the belt pulley is transmitted to the catch plate through teeth socket ,then sent to the cam, the cam send the dynamic force to gear shaft through security pin. When the torsion torque exceeds the intension of the security pin, the security pin will be cut down and disconnect the transmission so as to make a protection. Note: because of the reliable overload protection of the overload of the centrifuge, limit switch is not installed on the high speed frequency converted type centrifuge.
  • 8. Http://www.gnsolidscontrol.com 5) Operation Principle of hydraulic coupler Hydraulic coupler is mounted on main motor, it is a hydrodynamic transmission device, it have the function of buffering starting shock, reduce starting current and overload protection. Its structure is in Figure 6, it consists of shell, turbine, pump wheel, input shaft, output pulley; shell is joined with turbine, output pulley connect with shell; input shaft connect with pump wheel, working oil is filled into the shell, pressure emerges in service oil caused by centrifugal force when motor axle drive turbine to rotate, in this way, power is transmitted. Motor’s no-load starting can achieve when motor start-up in lower speed because less liquid pressure and smaller drag exist at this time when reaching its rated rotational speed, oil pressure increase and drive load to rotate, this is coupler’s buffering starting shock principle; When load is too heavy, speed differential between pump wheel and turbine increase , oil is heated immediately, melt able plug in the coupler will be melted when oil temperature exceed 120° oil sprays out to make input separate from output, c, thus main motor is protected and make sure no burn occurs, oil is the media of transmission, so its performance will influence coupler’s working condition. Replace the oil as required(Refer to item 5.3 for further information).
  • 10. Http://www.gnsolidscontrol.com LWF Decanter Centrifuge(Middle Speed) Picture Coated with Tungsten Carbon Alloy
  • 11. Http://www.gnsolidscontrol.com LWF450×842N Centrifuge Dimension LWF450×1000N Centrifuge Dimension 使用注意 事项
  • 13. Http://www.gnsolidscontrol.com GLW Decanter Centrifuge(High Speed) Notes: 1)Solids Discharge protection with Tungsten Carbon Alloy Ring 2) Frequency Converter for variable speed from 0~3200RPM
  • 15. Http://www.gnsolidscontrol.com 8, Centrifuge General FAQ 9.1) What type of material is used in constructing the bowl, screw propeller, heads, etc.? Normal price is for SS304 Material,SS316 and Titanium Alloy is optional. 9.2) Is the screw propeller wear protected? Yes, Normal price is for wear protected by Tungsten carbon alloy coating. Tungsten carbon alloy tile protection is optional. 9.3) Is the solids discharge wear protected? Yes, Tungsten carbon alloy coating protection and Tungsten carbon alloy changeable ring protection available. 9.4) What type of gear box for the centrifuge? Cycloidal pinwheel gear box and satellite gearbox are available. 9.5) Is there any overload safety protection methods for the centrifuge? There are 3 overload safety protection, one is the safety protection device of the gear box, second is the hydraulic coupler overload protection, third is the control panel with over current protection. 9.6) What brand bearing for the centrifuge? Germany FAG or SKF Bearing. 9.7) What type of the Motor and Electric control panel? Explosion proof, Normal price for ExdⅡBT4, Marine Motor and ATEX Motor is optional 9.8) How to adjust the speed of the unit? Two methods available for variable speed centrifuge, one is to change the belt pulley, the other is to have Frequency converter to change speed from 0 rpm to maximum speed. 9.9) What type of the feeding pump are available? Vertical centrifugal pump, Horizontal centrifugal pump and screw pump are available. 9.10)What’s the warranty of the centrifuge? Guarantee for 12 months from date of commissioning or 18 months from date of shipment, whichever comes first. during the guarantee period , our company will be responsible for problems caused by quality of production raw material except the damageable spare parts of decanter centrifuge caused by incorrect man-made operation.
  • 16. Http://www.gnsolidscontrol.com 9)Contact GN Solids Control Contact: Company name:Tangshan Guanneng Machinery Equipment Co.ltd HQ Address: No.166 West Ringroad, Tangshan, China 063000 Tel: +86-315-7062282 +86-315-8082667 Fax: +86-315-5281600 +86-315-5281900 Email: Sales@gnsolidscontrol.com Website: http://www.gnsolidscontrol.com (English)