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Saudi Ministry of Health
     Mental Health Services
Quality Continuous Improvement
              Program
       Yellow Belt Six Sigma
Six Sigma Cycle
          Define


Control            Measure



Improve            Analyze
Reducing the number of reports of
potentially harmful objects found
     with patients in wards
  Quality improvement program using
                six sigma
            Yellow belt level
                      By
                 Hatim banjar
                 Risk manager
           Al – Amal Hospital-Jeddah
Define
ID Opportunity                               Process Map
Explain why & how                 Completes high-level,
your team                         detailed map and identify
selected this project?            quick win opportunities.




Team Charter             Effective Team           VOC to CTQ
Develop charter to       Assign role and        Gather/Display data
include business case,   responsibility to      verifying customer
project opportunity,     each team              needs.
goals, scope, schedule   member.
and team.
Project Title: Reducing the Number of Reports of Potentially Harmful
                     Objects Found with Patients in Wards

               Business Case :                            Specific Problem Statement:

Through (OVRs) review from 10/2010 to            What : High number of reports of harmful
3/2011 it was found that there were 52 cases     objects found with hospitalized patients
of potentially harmful objects found with        When: from 10/2010 until 3/2011
hospitalized patients in Al-Amal Hospital        Where: Al-Amal Hospital Jeddah
wards, and that endangers the patients safety    How: 9 reports/month
and security and may result in injuries or                  Specific Goal Statement:
even casualties (God forbids). By doing this     Reduce the number of reports of harmful
project I hope to provide a safer environment    objects found with hospitalized patients in
for the patients and staff of Al-Amal Hospital   Al-Amal Hospital wards from 9 reports per
                                                 month to 3 reports per month by
                                                 10th/June/2011.
                                                                   In Scope:

                Project Scope                    Location of project: Al-Amal Hospital Jeddah
                                                 Business: Patient Safety - Quality Management
  Process: Patient safety
  Start Point: Patient admission
  End Point: Patient discharge




            Project Charter
Define
Project Title : Reducing the Number of Reports of Potentially
Harmful Objects Found with Patients in Wards

                         Resource Plan                      Review

Project Lead (YB):                              Review frequency :
Hatim Banjar (Patient Safety Officer)           weekly meeting with
                                                champion and team
Champion:                                       members
Dr.Naji Alawed (Quality Manager)
Team Members:                                   Review responsibility :
Dr.Naji Alawed (Quality Manager)                Dr.Naji Alawed
Naif Al-Omari (Nursing Officer)
Eng.Turki Al-Ghamdi (Maintenance Officer)
Salim Al-Shumrani (Quality Officer)            Project Charter Sign-off:
                                               Team Leader:
Milestones                                     Hatim Banjar
  Stages        Start Date          End date   Champion (HOD):
                                               Dr. Naji Alawed
Define          10/3/2011          17/3/2011
Measure         17/3/2011          24/3/2011
Analyze         24/3/2011           1/4/2011
Improve             1/4/2011       10/6/2011
Control         10/6/2011          10/7/2011

  Project Charter
SIPOC : Patient Search


           Start Boundary : Arrival to Hospital


  S                   I                 P                O                   C
Supplier            Input             Process          Output           Customer
Security      Entrance point             Search        Patient get
                                                        searched       Admitted
 Nurses       Routine Search          Body Search                       Patient

 X - Ray        Suspicions          Abdominal X-Ray

 Family
              Social interaction       Visitation




                                            End Boundary : Patient in ward
SIPOC : Maintenance Order and response


               Start Boundary : inform maintenance


    S                   I                 P                O                   C
 Supplier             Input            Process           Output             Customer
Department s       Find problem      Call maintenance      report
                                                                            Reporting
                     receive                                               department
maintenance                            Take complain       report

  workers          maintenance
                                         Fix problem    Solve problem




                                              End Boundary : report back
Patient search Functional Deployment Map
department      Patient          Security        Psychiatry     X Ray        Nursing OPD      Ward             Internal activity          Home ,work
                                                                                              nursing                                     Pass and
                                                                                                                                          referral
process
Admission
                  New               Search and
                                                    Admission      Chest x      Ask P.T for                         Internal        yes           yes
                  admission         metal                                       properties
                                                                   ray                                              activity
                  to hospital       detector                                                                                                 Pass
                                                                                                               no
                                                                                               Take                                                 no
                                                                                               P.T to
                 P.T returns
                                                                               Search
                                    Search                                                     activity
Internal         from referral
Search           or pass

                                                                                                                               Finish
                                                                                                                               activity
                                                                    yes        Suspicions



                                   search                                           No         Receive
                                                                                               P.T in
                                                                Abdominal                      ward
                                                                              Take P.T
                                                                x ray
                                                                              to ward


                                                                                                    Discharg
                                                                                                    e

                                                                              Give
                   P.T                                                                          Take P.T
                                                                              properties        to OPD
                   leave                                                                                                                      Referral
Discharge



P.T = patient
Maintenance Order and Response Functional Deployment Map
  department
process
                   Reporting department                                 Maintenance
Call                                                                       Answer and take complain t
                        Call maintenance

Report                                                                          Ask for complaint details



                                                                                  Record complaint



                                                                     Give complaint a job order       and number




                     Record job order number,                       Give the caller the order number and end call
                     date and time


Process                                                             Give the job order to the appropriate
                                                                    department




                                                                         Give the job order to the technician




                                                                                        Take tools


                                                                           Go to ward and chick problem
Repair                 Show the problem to
                       technician                                      Report to complaining department charge


                                                      yes                       Chick wear house for parts
                                Need parts

                                                                                    Parts available
                                          no                no                                               yes
                                                                                  Go back to ward


                                                                                                             no
                                                                                  Fix problem

End                                                                       yes
                       Sign job order by department
                       charge                                    Give the job order to reporting department
                                                                 charge




                                                                         Report to department
Quick Win Analysis for Maintenance Order and Response
Potential Quick       Easy to     Fast to     Cheap to    Within the teams   Easily       Implement
win opportunity       Implement   Implement   Implement   control            reversible   (Yes/No)


Tools should          Y           Y           Y           Y                  Y            Y
always be carried
in a tool box


A maintenance         N           Y           Y           Y                  Y            N
supervisor should
go with the
technician and
supervise the work


Tool box should be    Y           Y           Y           N                  Y            N
checked before
and after by
maintenance
supervisor on shift


Charge of             Y           Y           Y           Y                  Y            Y
reporting
department must
check
maintenance sight
before signing job
order


Only tools that r     N           Y           Y           Y                  Y            N
needed for that
specific task
should be taken in
the tool box
Quick Win Analysis for Patient Search
  Potential Quick win           Easy to     Fast to    Cheap to   Within      Easily   Implement
     opportunity              Implement   Implement   Implement     the     reversible (Yes/No)
                                                                  teams
                                                                  control
 Search PT every time he         N           Y           N          Y          Y          N
 get out from OPD before
         admission
Do abdominal X-Ray for all       Y           Y           N          N          N          N
      admissions

   Have portable metal           N           N           N          N          N          N
    detecting machine
Activate pt transfer policy      Y           Y           Y          Y          Y          Y
  for nursing correctly

Do not allow pt to get out       Y           Y           Y          Y          Y          Y
of nursing sight or mingle
 with other PT after final
     search in OPD
Quick Wins Opportunity for Harmful Objects
                 Found with Al-Amal Hospital Inpatients Program
    Quick Win Opportunity                  Action                            When

Tools should always be carried       Provide tool boxes                One month from
         in a tool box                                                     1/4/11

Charge of reporting department Activate role of ro department           One weak from
must check maintenance sight      charge in maintenance                     1/4/11
    before signing job order
 Do not allow pt to get out of   Educate OPD nursing staff             One month from
 nursing sight or mingle with                                              1/4/11
 other PT after final search in
              OPD
 Activate pt transfer policy for Monitor nursing behavior              One month from
       nursing correctly                                                   1/4/11




    Goal Accomplishment                   Current               Actual (collect 2-4 weeks data)


       3 reports/month                9 reports/month                  7 reports/month


              Did the quick wins meet the goal statement?       Yes
Measure
                                              Process Performance
ID Key Indicators

To identify the key IPO                       Display the data in graphic and
indicators that relate to project             calculate current Process
goals.                                        Sigma Capability.




Measure Plan                                                    MSA
Determine Operation                                    Verify our
Definition, Data                                       Operational
Collection Plan                                        Definition and
                                                       measurement
                                                       system.
Measurement Plan for Reducing the Number of Reports of Potentially
                    Harmful Objects Found with Patients in Wards Project
Performance     Operational       Data       Sample     Who Will      When to       How to        Other Data that
Measure         Definition        Source &   Size       Collect the   Collect the   Collect the   Should be Collected
                                  Location              Data          Data          Data          at the Same Time
Number of       The number        OVRs in    6mon       Hatim         20/3/2011     Excel sheet   Define the source of
harmful         this incident     TQM                                                             the object
                                             10/2010-
Objects         happen                                                                            (internal/external/
                                             3/2011
                                                                                                  type )

Number of        Incidents with OVRs in                 Dr.Naji       20/3/2011     Systematic    Define the source of
Incident by     source of the   TQM                                                 review        the object
Internal        object from                                                                       (internal/external/
Sources         inside the                                                                        type )
                ward

Number of        Incidents with OVRs in      52         Naif          20/3/2011     Systematic    Define the source of
Incident by     source of the   TQM                                                 review        the object
External        object was                                                                        (internal/external/
Sources         from outside                                                                      type )
                the ward


Number of       What is the       OVRs in    52         Hatim         20/3/2011     Systematic
External        source of the     TQM                                               review
Sources         external
                object

Number of       What is the       OVRs in    52         Dr.Naji       20/3/2011     Systematic
Internal        source of the     TQM                                               review
Sources         internal object
Sources of Harmful Objects Found
            with Hospitalized atients
Sources No        Sources    Main Sources
                                       No        Sources    Main Sourceo
                                                                      N
External     31   External   Smuggling      20   Internal   Lights         10
Internal     21   External   staff           2   Internal   Furniture       2
                  External   Barber          2   Internal   WC              1
                  External   Maintenance     6   Internal   Frames          4
                  External   catering        1   Internal   Garden          3
                                                 Internal   nursing         1
Analyze
ID Potential Problems

Identify area to focus for the
improvement using Pareto
                                   Update Data Collection
or SOV stratification
                                   Plan
                                 Modify data collection plan
                                 and collect data to most
                                 probable root causes          Regression Analysis
                                                                   Draw statistical and
                                                                   practical conclusions
Analyze Potential Root                                             on whether the X
Causes                                                             factors are
Identify potential root causes
using Fishbone diagram, 5-                                         significant
Why’s, Cause & Effect Matrix             Comparative Methods
or FMEA
                                          Use hypothesis testing
                                          to validate root cause
C & E DIAGRAM FOR SMUGGLING
Ishikawa Diagram (Cause and Effect Diagram)


                                             Major Categories of Causes of Problem Statement



            Machine (Generic                              Material (Generic                                      Environment
               Category)                                     Category)                                        (Generic Category)




no metal scaners

x-ray machine is not working                        no property window in gates                 a lot of hiding places in wards and OPD
                                                                                                             no search rooms at ward doors
metal detectors are not set for low amount          smugglers mostly smuggles lighters                       location of metal detectors
                                                                                                                                             smuggling

                                                                          smuglers use inter body cvities

                                                                          smugglers use privet body parts

doctors are not always present in clinics                                 smugglers cover things in tape
no clear searching PP for security
in wards A & B no punishment for smugglers                     smugglers use nilon wraping
security are not trained in searching methods
no united searching method                          searching is not always the final step in OPD
other PT praise smugglers

                                People (Generic                                     Method (Generic
                                  Category)                                            Category)
C & E DIAGRAM FOR LIGHTS.
Ishikawa Diagram (Cause and Effect Diagram)


                                            Major Categories of Causes of Problem Statement



             Machine (Generic                               Material (Generic                                   Environment
                Category)                                      Category)                                     (Generic Category)




light switches are inside the rooms

light tubes are long                                  lights are made of easley broken glass                lights are not high enogh

lights covers are easily broken                       no barriers for lights protection
                                                                                                                                        lights



                                                                              brake by hand

nursing rounds are not done right                                             use hard object

maintenance staff some times keep lights uncovered

patients donot fear elctricity


                                    People (Generic                                       Method (Generic
                                      Category)                                              Category)
C & E DIAGRAM FOR MAINTENANCE
Ishikawa Diagram (Cause and Effect Diagram)


                                           Major Categories of Causes of Problem Statement



            Machine (Generic                                Material (Generic                                     Environment
               Category)                                       Category)                                       (Generic Category)




tools are not counted                                                                            no comunication between maintenance and house keeping

to many tools are taken to ward                       sometimes low quality tools are used                  high work load


                                                                                                                                                         maintenance

no policy for location cleaning

no policy for tool counting                                                 not always use tool box

maintenance staff are not safety orinted                                   problem is not always cheiked before taking tools

no supervision

low number of staff for the job order

no policy for equipment supervision
                                                                                     Method (Generic
                                    People (Generic                                     Category)
                                      Category)
C & E DIAGRAM FOR FRAMES
Ishikawa Diagram (Cause and Effect Diagram)


                                           Major Categories of Causes of Problem Statement



            Machine (Generic                              Material (Generic                              Environment
               Category)                                     Category)                                (Generic Category)




                                                    use of incorect scrwes

                                                    use of woden frames
some frames are rusty
                                                    some frames are easely broken
                                                                                                                           frames


maintenance staff are not safety orinted




                                                              some frames are not fixed properly




                                                                                    Method (Generic
                                  People (Generic                                      Category)
                                    Category)
C & E DIAGRAM FOR GARDENS
Ishikawa Diagram (Cause and Effect Diagram)


                                                Major Categories of Causes of Problem Statement



               Machine (Generic                             Material (Generic                           Environment
                  Category)                                    Category)                             (Generic Category)




                                                                                                  leaves

                                                                                                  durt

                                                                                                  stiks

light stands                                                                                      stones
                                                       windows neting damged
                                                                                                                          gardens


sport equipments are left with no supervision




                                                                                Method (Generic
                                  People (Generic                                  Category)
                                    Category)
Cause & Effect Matrix For Smuggling
                                                                 Smuglling   Output Indicator
                  Input/Process Indicators                          10         Importance
                    Location of metal detectors                      0              0
                X-Ray machine is not working                         9

                        No metal scanners                            0              0

Searching is not always the final step in OPD before admission       9             90


A lot of hiding places for restricted objects in wards and OPD       3             30

             Metal detectors are not set for low amount              3              30
         Security are not trained in searching method                9             90


                    No united searching method                       3              30

                  Smugglers use privet body parts                    0              0

              Smugglers cover things in tape or nylon                0              0

                 Smugglers use inter body cavities                   3              30
                  No search rooms at ward doors                      0               0

                                                                     3             30
               No property window in gates
        In wards A & B no punishment for smugglers lighters          0              0

                    Other PT praise smugglers                        0              0
               Smugglers mostly smuggles lighters                    0              0
Cause & Effect Matrix for ward lights problem
                                                     Pareto   Output Indicator


             Input/Process Indicators                 10        Importance

           light switches are inside the rooms         0             0


                  light tubes are long                 3             30


          lights covers are easily broken              9            90


        nursing rounds are not done right              9            90


maintenance staff some times keep lights uncovered     9            90

             patients do not fear electricity          0             0


     Patients have easy access to lights               9            90

              lights are not high enough               3             30


                    brake by hands                     0             0


                    use hard object                    0             0
Cause & Effect Matrix For Maintenance Problem
                                                                    Pareto   Output Indicator

                  Input/Process Indicators                           10        Importance
                               High work load                         0             0


                     sometimes low quality tools are used             3             30


                          no policy for tool counting                 3             30



          maintenance staff are not safety oriented                   9            90

Maintenance locations are not always cleaned after job is done        9            90


           no communication between maintenance and house keeping     3             30



                   not always use tool box                            9            90
                         to many tools are taken to ward              3             30


               problem is not always checked before taking tools      0             0


                                no supervision                        3             30


                     low number of staff for the job order            3             30



  Equipments used by maintenance are not will supervised              9            90
Cause & Effect Matrix For Frames Problem
                                            Pareto   Output Indicator



        Input/Process Indicators             10        Importance

         some frames are rusty                9            90



maintenance staff are not safety oriented     9            90



        use of incorrect screws               9            90


           use of wooden frame                3             30




     some frames are easily broken            9            90



  some frames are not fixed properly          9            90
Cause & Effect Matrix For Gardens Problem
                                                Pareto   Output Indicator




           Input/Process Indicators              10        Importance


                Light stands                      9             90




Sport equipments are left with no supervision     9            90




         Windows netting damaged                  9            90




            Garden components                     9            90
5 Why Root Cause Analysis For Smuggling Problem


Validated Root         Why1              Why2                Why3              Why4        Why5          Actionable
    Cause

x-ray machine      maintenance       No spare parts       Can not buy      Manufacturer   Very old    Change machine
is not working                                              parts                          model

searching is not Doctors are not       Seeing in        Only one doctor                                Fix number of 2
always the final always present in     patents          in A and N shift                               internist /shift
  step in OPD         clinic
     before
  admission



security are not Searching is not    No clear P&P         No clear job                                  Put clear job
   trained in       included in                           description                                description and P&P
  searching      training program                                                                        for security
    method
  no property        There is no      There is no          There is no                               Make a window and
window in gates window opening         property             policy in                                policy for property
                 made in the gates declaration at the      security for                              declaration before
                                     gates before          properties                                     entering
                                       detectors           declaration
                                                        before detectors

 a lot of hiding the toilets, sealing They are not  In purchasing                                      Set a policy for
   places for     and furniture are customized for    toilets and                                      consulting with
    restricted     used for hiding    an addiction    furniture                                      nursing and doctors
   objects in         objects          hospital      doctors and                                       before buying
wards and OPD                                      nursing were not
                                                      consulted
5 Why Root Cause Analysis For Maintenance Problem


Validated Root        Why1         Why2         Why3           Why4        Why5      Actionable
    Cause


  maintenance No training on      No safety   Not part of   No clear P&P          Educate and train
  staff are not  PT safety        education     safety                                 1st line
 safety oriented                   program    education                           maintenance staff
                                               program
  Maintenance     no policy for                                                    Put clear policy
locations are not   location                                                         for location
 always cleaned     cleaning                                                          cleaning
after job is done

not always use No clear policy                                                     Put clear policy
    tool box    for using tool                                                    stating use of tool
                     box                                                                 box

 Equipments     no policy for                                                      Put clear policy
   used by       equipment                                                          that tools and
maintenance are supervision                                                       equipments must
   not will                                                                       be supervised all
 supervised                                                                            the time
5 Why Root Cause Analysis For Ward Lights Problem


 Validated Root        Why1            Why2            Why3           Why4        Why5      Actionable
     Cause




 nursing rounds Nurses are not   They don’t            Non                               Educate and train
are not done right interested  understand the       experienced                              nursing
                                importance



lights covers are Light covers are                                                         Change light
  easily broken     made of soft                                                          covers material
                      plastic


maintenance staff Maintenance staff Not trained nor No education   No education           Make policy to
some times keep        do not       educated in PT     plan           policy                educate
lights uncovered understand the         safety                                            maintenance
                      dangers




 Patients have no barriers for                                                           Put a steal net on
easy access to     lights                                                                      lights
     lights      protection
5 Why Root Cause Analysis For Frames Problem

 Validated Root         Why1              Why2            Why3             Why4         Why5       Actionable
     Cause


some frames are      Old frames                                                                Do regular rounds
     rusty                                                                                     and change rusty
                                                                                                    frames

  maintenance      No training on      No safety        Not part of   No clear P&P              Make policy to
  staff are not      PT safety         education          safety            for                educate and train
 safety oriented                        program         education     maintenance                   1st line
                                                         program       staff on PT             maintenance staff
                                                                      safety training

use of incorrect Some screws                                                                    Use screws that
    screws      that are used are                                                                 not easily
                 easily removed                                                                  removed by
                                                                                                   patents
some frames are Maintenance            maintenance                                             Chick after fixating
not fixed properlystaff do not chick staff are not                                               and educate
                  will after fixating safety oriented                                          maintenance staff



some frames are Some frames Cheap material                                                     Chick material 1st
  easily broken are made of bad
                    material
5 Why Root Cause Analysis For Gardens Problem


Validated Root Cause          Why1                   Why2                  Why3             Why4   Why5        Actionable




    light stands       PT climbs them up       To brake top glass   To use glass or wires                  Remove light stands
                                                                                                           and use high sealing
                                                                                                                  lights



sport equipments are    Sport therapist do       Sport therapy                                            Make clear policy for
    left with no        not remove them       department have no                                          sport therapist to be
    supervision                                clear P&P for that                                           responsible for
                                                                                                              equipment




  windows netting       Easy to cut netting     Netting is rusty        No regular                             Do regular
     damaged                                                           maintenance                            maintenance




Garden components       Patents use garden                                                                Cover all gardens with
                       components for harm                                                                     floor tiles
Generate Solutions                                    Conduct Screen DOE
Generate alternative                            Use DOE and
solutions to root                               response surface
causes of problems                              optimization to
                                                quantify relationships


                            Improve
                                 Piloting           Process Change Management
Rank and Select Solutions
To rank and select             Pilot the solution             Develop and
solutions by considering       on a small scale               deploy
expected impact, ROI           and evaluate the               a plan for how to
and timeline                   result                         respond to
                                                              process changes
Possible solutions for smuggling problem



                Root Cause                                      Possible Solutions

     x-ray machine is a very old model                       buy new x-ray machine
                                                     search for spear parts in other hospitals
                                                           buy portable x-ray machine

     only one internist in A and N shift                         2 internists / shift
                                                     In patients to be examined in OPD clinic
                                                              higher more internists

    No clear job description for security              Put clear job description for security
                                                        put clear search P&P for security
                                                      train security personnel on P.T search

There is no policy in security for properties       Make a window before the metal detectors
       declaration before detectors               Make a policy for property declaration before
                                                                      entering
                                                Set the metal detectors on the highest sensitivity
   In purchasing toilets and furniture             Set a policy for consulting with nursing and
  doctors and nursing were not consulted                       doctors before buying
                                                                  Bring samples
                                                   Consult with nursing manager and head of
                                                   psychiatric department before purchasing
Possible solutions for maintenance problem



                  Root Cause                                         Possible Solutions

 No clear P&P for maintenance education in PT        Set policy for maintenance education in PT safety
                   safety                             Set training program for 1st line maintenance staff
                                                             Monitor maintenance safety issues



no policy for location cleaning after maintenance          Set clear policy for location cleaning
                                                    Corporation between maintenance and housekeeping
                                                              Monitor maintenance activity

      no policy for equipment supervision            Set clear policy that tools and equipments must be
                                                                   supervised all the time
                                                      Count tools before and after maintenance order
                                                          Maintenance supervisor must chick every
                                                                     maintenance sight

       No clear policy for using tool box                  Set clear policy stating use of tool box
                                                    Prevent any tool movement from warehouse with out
                                                                           tool box
                                                     Ask maintenance company to provide tool boxes
Possible solutions for ward lights problem


               Root Cause                              Possible Solutions
        Non experienced nursing                     Educate and train nursing
                                                 Monitor nursing staff performance
                                                    Security rounds in wards


  Light covers are made of soft plastic           Change light covers material
                                               Chick material strength before purchasing
                                              Consult with nursing before purchasing



No education policy for maintenance on PT   Set policy to educate maintenance PT safety
                  safety                       Set policy to follow safety measures in
                                                          maintenance order
                                              Set education program for maintenance




      no barriers for lights protection              Put a steal net on lights
                                                    Change type of wards lights
Possible solutions for frames problem


                  Root Cause                                    Possible Solutions

                  Old frames                         Do regular rounds and change rusty frames
                                                        Change all wards frames regularly
                                                       Change frames when they are broken


No clear P&P for maintenance staff on PT safety   Make policy to educate maintenance staff on PT
                  training                                            safety
                                                      Train maintenance staff on PT safety
                                                   Monitor all maintenance activities all the time



  Some screws that are used are easily removed     Use screws that not easily removed by patents
                                                         Prohibit the use of any other type


         some frames are easily broken
                                                               Use strong materials
                                                      Ask nursing opinion before purchasing
Possible solutions for gardens problem

                  Root Cause                                    Possible Solutions

   Patients brake lamps to use glass or wires                  Remove light stands
                                                              Use high sealing lights
                                                                Use wall lamps
Sport therapy department have no clear P&P for     Make clear policy for sport therapist to be
        removal of equipments after use                   responsible for equipment
                                                     Educate sport therapist on PT safety
                                                 Remove movable sport equipments from garden




  No regular maintenance for windows netting               Do regular maintenance
                                                         Nursing chick netting daily
                                                   Maintenance supervisor chick netting daily


   Patents use garden components for harm              Cover all gardens with floor tiles
                                                              Use artificial plants
                                                   Keep a nursing staff in gardens at all times
Solution matrix
                                                                    Sigma Level   Time to Implement             Cost/Benefit   Other       <<<< Criteria
                                                                        10               8                              5       0      <<<<<<<<Importance


             ----- Possible Solutions -----                                               --------- Ratings ---------                   --------- Total ---------
            Remove light stands from gardens                   10
                                                                                         8                              9                         209
             Use high sealing lights in gardens
                                                                        9                8                              8                         209
Use wall lamps in gardens                                               5                6                              5                         123
 Make clear policy for sport therapist to be responsible for
                         equipment
                                                                        9                7                              9                         191
           Educate sport therapist on PT safety
                                                                        9                9                              9                         207
     Remove movable sport equipments from garden
                                                                        8                8                              8                         184
       Do regular maintenance for windows neting
                                                                        8                8                              7                         179
           Nursing chick windows netting daily
                                                                        5                7                              7                         141
Maintenance supervisor chick windows netting
daily                                                                   8                7                              9                         181

Do regular rounds and change rusty frames                               9                8                              9                         199

Change all wards frames regularly                                       8                3                              1                         109

Change frames when they are broken                                      5                5                              9                         135

Make policy to educate maintenance staff on PT
safety                                                                  8                7                              9                         181

Train maintenance staff on PT safety                                    8                7                              5                         161

Monitor all maintenance activities all the time                         5                4                              7                         117

Use screws that not easily removed by patents                           7                7                              8                         166

Use strong materials for frames                                         8                6                              6                         158

Ask nursing opinion before purchasing materials
for frames                                                              7                4                              9                         147

Educate and train nursing on PT safety                                  9                4                              7                         157

Monitor nursing staff performance on PT safety                          9                7                              9                         191
Security rounds in wards                                                5                3                              8                         114
Sigma Level   Time to Implement                Cost/Benefit   Other       <<<< Criteria

                                                                  10               8                                  5      0      <<<<<<<<Importance



             ----- Possible Solutions -----                                            --------- Ratings ---------                   --------- Total ---------

            Change light covers material                          9                6                                 6                         168
  Chick light covers material strength before purchasing          8                8                                 9                         189
     Consult with nursing before purchasing                       7                4                                 9                         147
Set policy to follow safety measures in maintenance order
                                                                  9                9                                 9                         207
               Put a steal net on lights                          9                6                                 7                         173
               Change type of wards lights                        7                4                                 5                         127
                 buy new x-ray machine                            10               3                                 2                         134
     search for spear parts in other hospitals                    9                5                                 9                         175
               buy portable x-ray machine                         10               4                                 4                         152
                    2 internists / shift                          9                7                                 5                         171
        in patients to be examined in OPD clinic                  3                6                                 9                         123
           Put clear job description for security                 8                8                                 8                         184
             put clear search P&P for security                    9                8                                 8                         194
          train security personnel on P.T search                  9                7                                 8                         186
       Make a window before the metal detectors                   7                5                                 5                         135
 Make a policy for property declaration before entering           9                8                                 9                         199
    Set the metal detectors on the highest sensitivity            8                8                                 9                         189
Set a policy for consulting with nursing and doctors before
                      buying furniture                            9                8                                 9                         199
      provide samples of furniture before purchasing              9                7                                 9                         191
  Corporation between maintenance and housekeeping
                                                                  9                8                                 9                         199
set clear policy for maintenance sight cleaning after order
                          complited                               9                8                                 9                         199
    Set clear policy that tools and equipments must be
                   supervised all the time                        9                8                                 9                         199
     Count tools before and after maintenance order               9                8                                 9                         199
 Maintenance supervisor must chick every maintenance
                          sight                                   8                7                                 6                         166
        Set clear policy stating use of tool box                  9                8                                 9                         199
    Ask maintenance company to provide tool boxes                 9                7                                 9                         191
Prevent any tool movement from warehouse with out tool
                         box                                      9                8                                 10                        204
              Monitor maintenance activity                        6                5                                  7                        135
            Cover all gardens with floor tiles                    10               7                                 5                         181
                   Use artificial plants                          0                9                                 4                         92
        Keep a nursing staff in gardens at all times              5                5                                 5                         115
Filtering Solutions
• After ranking the solutions it was found that
  the highest ranking was at 209 and the lowest
  was at 92 and the total number was 52
  solutions and after the 1st filtering the team
  chose the solutions that ranked above 150
  and it was found to be 35 solutions.
Final Choice Of Solutions
•   Set policies
•   Gardens renovations
•   Repair frames and widows netting
•   Training programs
•   Training of employees
•   Monitoring number of incidences
•    Provide X-Ray machine
Plan and Implement             Key Learning
                                                            Process Integration
Solution                       &Closure
                                                           •Integrate permanent
                            •Document results              solution into appropriate
To develop a plan to make   •Identify potential future
improvements permanent                                     Quality System
                            projects                       •Identify replication
                            •Hand off to process owner     and/or standardization
                            •Reward the team               opportunities to expend
                                                           ROI

                                        Control
Process Control Systems              Monitoring              Evaluating Results
                                Monitor the process       Recalculate process
•Control KPIV and KPOV          using control charts to   capability, and
•To prevent mistakes or         ensure process stays      financial results based
errors                          in stable                 on improvements
Implementation Schedule

                     Reducing the number of reports of potentially harmful
            Process: objects found with patients in ward
           Location:    Al-amal Hospital in Jeddah



                                                      Responsibil                Complete
       Tasks                    Activities               ity        Start Date     Date

                       Prepare needed policies for
                       maintenance, sport therapy,
                            security, nursing        Quality
    Set policies             departments           department        5/4/2011     5/5/2011

                                                        Support
                         Cover gardens with floor
                                                       services
                        tiles, remove light stands,
Gardens renovations         install sealing lights    Eng, Turki     10/4/2011   30/4/2011

                           Do round and chick all
                        wards frames and window         Wards
Repair frames and      netting and ask maintenance      safety
 widows netting          to repair damaged ones        officers      7/4/2011    10/4/2011
Reducing the number of reports of potentially harmful objects
                  Process: found with patients in ward


              Location:     Al-amal Hospital in Jeddah
                                                       Quality
                                                     department
                                                       Hatim
                                                       banjar

                                                       Nursing
                         Prepare training program
                                                      education
                        for maintenance, nursing
                       and security departments in          naïf
 Training programs           patient safety              alomari   15/4/2011   10/5/2011
                                                      Education
                                                     department

    Training of             Implement training           Majed
    employees                  programs                  sahafi    30/5/2011   30/7/2011
                                                       Quality
                                                     department
Monitoring number of       Keep track of incident       hatim
   incidences             reports on daily bases       banjar      1/4/2011
Reducing the number of reports of potentially harmful objects
             Process: found with patients in ward


            Location:   Al-amal Hospital in Jeddah




                                                  Support
                                                 services
                                                department
                                                eng. fawaz
                                                 Finance
                                                department
Provide x-ray           Get a portable x-ray      Ibrahim
 machine                     machine               asiry      1/4/2011   1/10/2011



                                                  Quality
                                                department
                       Compare number of
                    incidents/month with the         Hatim
Verify Results           expected goal               banjar   1/4/2011
Verification of Implementation
The implementation of the quick wins started in the
2nd quarter of 1342 and the final implementation of
the program started in the 3rd quarter of 1432 and
the result was that after implementing the quick wins
the numbers of reports dropped from 9 / month in
the 1st quarter to 7/month in the 2nd quarter and after
the full implementation of the program the number of
reports dropped to 4/month and the goal of the
project was not fully met and that is because not all
chosen solutions were implemented due to financial
and legal issues.
Verification of Implementation

Year   Month   No of Harmful Objects
2010    Oct             10
2010    Nov              7
2010    Dec              8
2011    Jan             12
2011    Feb              9
2011    Mar              6
2011    Apr              9
2011   May               8
2011    Jun              4
2011    Jul              6
2011    Aug              4
2011    Sep              2
Control
   Verification of Implementation




               Before ( Oct 2010-   After ( June—Aug
               Mar 2011)            2011
     No of     9                    4
     Harmful
     Objects
     /mth
Verification of Implementation

                             Trend Chart ( No of Harmful Objects)
No of Harmful Objects Per
                            10      9
                                                7
                             8                                    No of Harmful
                             6                                    Objects per mth
          Mth

                                                          4
                             4                                    Target
                                        3           3         3
                             2
                             0
                                  Before (    Quick    After (
                                 Oct 2010-    Wins ( July- Aug)
                                 Mar 2011)   Mar-June
                                              2011)

                                             Phases
Control
                  Process Control Systems

Hold the Gains
Process Description: CAF activation           Process Customer: Ext Cust     Critical Customer Requirements:     Outcome Indicator(s):




                        Process Flow Chart                                                       Checking

           Position                                       Input-Process-      Control      Checking Item    Frequ Responsi    Contingency Plan
                                                        Outcome Indicators    Limits                        ency    bility


                                                         Charts and Graph    Specs/Tar What to Check        When   Who         Action Req’d for
                                                               Type            gets                           to  Checks         Exception
Step/or Time          Critical Process Step                                                                 Check
                      harmfull objects                  harmfull objects                1 no of incedents   week hatim       Corrective ACTION
CORRECTIVE ACTION REQUEST

TO: Eng. Turki Al-Ghamdi
DEPARTMENT:
                 Support services
FROM:  Hatim Banjar
DEPARTMENT:
                      Quality Management

PROBLEM DESCRIPTION:
What: Dangerous object ( wire cuter )
Where: Ward B
When:20 July 2011
Who: in patient
How: 1

ROOT CAUSE: Took from maintenance location in ward – maintenance staff didn’t have
tool box



CORRECTIVE ACTION:

ACTION                                WHO             COMPLETION
                                                      DATE
Enforce caring tools in tool box      Eng. fawaz           23July 2011




VERIFIED:

ACTION: DONE/ NOT DONE




RECEIVER SIGN: Eng. Turki Al-Ghamdi

ORIGINATOR SIGN: Hatim Banjar

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quality improvement project

  • 1. Saudi Ministry of Health Mental Health Services Quality Continuous Improvement Program Yellow Belt Six Sigma
  • 2. Six Sigma Cycle Define Control Measure Improve Analyze
  • 3. Reducing the number of reports of potentially harmful objects found with patients in wards Quality improvement program using six sigma Yellow belt level By Hatim banjar Risk manager Al – Amal Hospital-Jeddah
  • 4. Define ID Opportunity Process Map Explain why & how Completes high-level, your team detailed map and identify selected this project? quick win opportunities. Team Charter Effective Team VOC to CTQ Develop charter to Assign role and Gather/Display data include business case, responsibility to verifying customer project opportunity, each team needs. goals, scope, schedule member. and team.
  • 5. Project Title: Reducing the Number of Reports of Potentially Harmful Objects Found with Patients in Wards Business Case : Specific Problem Statement: Through (OVRs) review from 10/2010 to What : High number of reports of harmful 3/2011 it was found that there were 52 cases objects found with hospitalized patients of potentially harmful objects found with When: from 10/2010 until 3/2011 hospitalized patients in Al-Amal Hospital Where: Al-Amal Hospital Jeddah wards, and that endangers the patients safety How: 9 reports/month and security and may result in injuries or Specific Goal Statement: even casualties (God forbids). By doing this Reduce the number of reports of harmful project I hope to provide a safer environment objects found with hospitalized patients in for the patients and staff of Al-Amal Hospital Al-Amal Hospital wards from 9 reports per month to 3 reports per month by 10th/June/2011. In Scope: Project Scope Location of project: Al-Amal Hospital Jeddah Business: Patient Safety - Quality Management Process: Patient safety Start Point: Patient admission End Point: Patient discharge Project Charter
  • 6. Define Project Title : Reducing the Number of Reports of Potentially Harmful Objects Found with Patients in Wards Resource Plan Review Project Lead (YB): Review frequency : Hatim Banjar (Patient Safety Officer) weekly meeting with champion and team Champion: members Dr.Naji Alawed (Quality Manager) Team Members: Review responsibility : Dr.Naji Alawed (Quality Manager) Dr.Naji Alawed Naif Al-Omari (Nursing Officer) Eng.Turki Al-Ghamdi (Maintenance Officer) Salim Al-Shumrani (Quality Officer) Project Charter Sign-off: Team Leader: Milestones Hatim Banjar Stages Start Date End date Champion (HOD): Dr. Naji Alawed Define 10/3/2011 17/3/2011 Measure 17/3/2011 24/3/2011 Analyze 24/3/2011 1/4/2011 Improve 1/4/2011 10/6/2011 Control 10/6/2011 10/7/2011 Project Charter
  • 7. SIPOC : Patient Search Start Boundary : Arrival to Hospital S I P O C Supplier Input Process Output Customer Security Entrance point Search Patient get searched Admitted Nurses Routine Search Body Search Patient X - Ray Suspicions Abdominal X-Ray Family Social interaction Visitation End Boundary : Patient in ward
  • 8. SIPOC : Maintenance Order and response Start Boundary : inform maintenance S I P O C Supplier Input Process Output Customer Department s Find problem Call maintenance report Reporting receive department maintenance Take complain report workers maintenance Fix problem Solve problem End Boundary : report back
  • 9. Patient search Functional Deployment Map department Patient Security Psychiatry X Ray Nursing OPD Ward Internal activity Home ,work nursing Pass and referral process Admission New Search and Admission Chest x Ask P.T for Internal yes yes admission metal properties ray activity to hospital detector Pass no Take no P.T to P.T returns Search Search activity Internal from referral Search or pass Finish activity yes Suspicions search No Receive P.T in Abdominal ward Take P.T x ray to ward Discharg e Give P.T Take P.T properties to OPD leave Referral Discharge P.T = patient
  • 10. Maintenance Order and Response Functional Deployment Map department process Reporting department Maintenance Call Answer and take complain t Call maintenance Report Ask for complaint details Record complaint Give complaint a job order and number Record job order number, Give the caller the order number and end call date and time Process Give the job order to the appropriate department Give the job order to the technician Take tools Go to ward and chick problem Repair Show the problem to technician Report to complaining department charge yes Chick wear house for parts Need parts Parts available no no yes Go back to ward no Fix problem End yes Sign job order by department charge Give the job order to reporting department charge Report to department
  • 11. Quick Win Analysis for Maintenance Order and Response Potential Quick Easy to Fast to Cheap to Within the teams Easily Implement win opportunity Implement Implement Implement control reversible (Yes/No) Tools should Y Y Y Y Y Y always be carried in a tool box A maintenance N Y Y Y Y N supervisor should go with the technician and supervise the work Tool box should be Y Y Y N Y N checked before and after by maintenance supervisor on shift Charge of Y Y Y Y Y Y reporting department must check maintenance sight before signing job order Only tools that r N Y Y Y Y N needed for that specific task should be taken in the tool box
  • 12. Quick Win Analysis for Patient Search Potential Quick win Easy to Fast to Cheap to Within Easily Implement opportunity Implement Implement Implement the reversible (Yes/No) teams control Search PT every time he N Y N Y Y N get out from OPD before admission Do abdominal X-Ray for all Y Y N N N N admissions Have portable metal N N N N N N detecting machine Activate pt transfer policy Y Y Y Y Y Y for nursing correctly Do not allow pt to get out Y Y Y Y Y Y of nursing sight or mingle with other PT after final search in OPD
  • 13. Quick Wins Opportunity for Harmful Objects Found with Al-Amal Hospital Inpatients Program Quick Win Opportunity Action When Tools should always be carried Provide tool boxes One month from in a tool box 1/4/11 Charge of reporting department Activate role of ro department One weak from must check maintenance sight charge in maintenance 1/4/11 before signing job order Do not allow pt to get out of Educate OPD nursing staff One month from nursing sight or mingle with 1/4/11 other PT after final search in OPD Activate pt transfer policy for Monitor nursing behavior One month from nursing correctly 1/4/11 Goal Accomplishment Current Actual (collect 2-4 weeks data) 3 reports/month 9 reports/month 7 reports/month Did the quick wins meet the goal statement? Yes
  • 14. Measure Process Performance ID Key Indicators To identify the key IPO Display the data in graphic and indicators that relate to project calculate current Process goals. Sigma Capability. Measure Plan MSA Determine Operation Verify our Definition, Data Operational Collection Plan Definition and measurement system.
  • 15. Measurement Plan for Reducing the Number of Reports of Potentially Harmful Objects Found with Patients in Wards Project Performance Operational Data Sample Who Will When to How to Other Data that Measure Definition Source & Size Collect the Collect the Collect the Should be Collected Location Data Data Data at the Same Time Number of The number OVRs in 6mon Hatim 20/3/2011 Excel sheet Define the source of harmful this incident TQM the object 10/2010- Objects happen (internal/external/ 3/2011 type ) Number of Incidents with OVRs in Dr.Naji 20/3/2011 Systematic Define the source of Incident by source of the TQM review the object Internal object from (internal/external/ Sources inside the type ) ward Number of Incidents with OVRs in 52 Naif 20/3/2011 Systematic Define the source of Incident by source of the TQM review the object External object was (internal/external/ Sources from outside type ) the ward Number of What is the OVRs in 52 Hatim 20/3/2011 Systematic External source of the TQM review Sources external object Number of What is the OVRs in 52 Dr.Naji 20/3/2011 Systematic Internal source of the TQM review Sources internal object
  • 16. Sources of Harmful Objects Found with Hospitalized atients Sources No Sources Main Sources No Sources Main Sourceo N External 31 External Smuggling 20 Internal Lights 10 Internal 21 External staff 2 Internal Furniture 2 External Barber 2 Internal WC 1 External Maintenance 6 Internal Frames 4 External catering 1 Internal Garden 3 Internal nursing 1
  • 17. Analyze ID Potential Problems Identify area to focus for the improvement using Pareto Update Data Collection or SOV stratification Plan Modify data collection plan and collect data to most probable root causes Regression Analysis Draw statistical and practical conclusions Analyze Potential Root on whether the X Causes factors are Identify potential root causes using Fishbone diagram, 5- significant Why’s, Cause & Effect Matrix Comparative Methods or FMEA Use hypothesis testing to validate root cause
  • 18.
  • 19. C & E DIAGRAM FOR SMUGGLING Ishikawa Diagram (Cause and Effect Diagram) Major Categories of Causes of Problem Statement Machine (Generic Material (Generic Environment Category) Category) (Generic Category) no metal scaners x-ray machine is not working no property window in gates a lot of hiding places in wards and OPD no search rooms at ward doors metal detectors are not set for low amount smugglers mostly smuggles lighters location of metal detectors smuggling smuglers use inter body cvities smugglers use privet body parts doctors are not always present in clinics smugglers cover things in tape no clear searching PP for security in wards A & B no punishment for smugglers smugglers use nilon wraping security are not trained in searching methods no united searching method searching is not always the final step in OPD other PT praise smugglers People (Generic Method (Generic Category) Category)
  • 20. C & E DIAGRAM FOR LIGHTS. Ishikawa Diagram (Cause and Effect Diagram) Major Categories of Causes of Problem Statement Machine (Generic Material (Generic Environment Category) Category) (Generic Category) light switches are inside the rooms light tubes are long lights are made of easley broken glass lights are not high enogh lights covers are easily broken no barriers for lights protection lights brake by hand nursing rounds are not done right use hard object maintenance staff some times keep lights uncovered patients donot fear elctricity People (Generic Method (Generic Category) Category)
  • 21. C & E DIAGRAM FOR MAINTENANCE Ishikawa Diagram (Cause and Effect Diagram) Major Categories of Causes of Problem Statement Machine (Generic Material (Generic Environment Category) Category) (Generic Category) tools are not counted no comunication between maintenance and house keeping to many tools are taken to ward sometimes low quality tools are used high work load maintenance no policy for location cleaning no policy for tool counting not always use tool box maintenance staff are not safety orinted problem is not always cheiked before taking tools no supervision low number of staff for the job order no policy for equipment supervision Method (Generic People (Generic Category) Category)
  • 22. C & E DIAGRAM FOR FRAMES Ishikawa Diagram (Cause and Effect Diagram) Major Categories of Causes of Problem Statement Machine (Generic Material (Generic Environment Category) Category) (Generic Category) use of incorect scrwes use of woden frames some frames are rusty some frames are easely broken frames maintenance staff are not safety orinted some frames are not fixed properly Method (Generic People (Generic Category) Category)
  • 23. C & E DIAGRAM FOR GARDENS Ishikawa Diagram (Cause and Effect Diagram) Major Categories of Causes of Problem Statement Machine (Generic Material (Generic Environment Category) Category) (Generic Category) leaves durt stiks light stands stones windows neting damged gardens sport equipments are left with no supervision Method (Generic People (Generic Category) Category)
  • 24. Cause & Effect Matrix For Smuggling Smuglling Output Indicator Input/Process Indicators 10 Importance Location of metal detectors 0 0 X-Ray machine is not working 9 No metal scanners 0 0 Searching is not always the final step in OPD before admission 9 90 A lot of hiding places for restricted objects in wards and OPD 3 30 Metal detectors are not set for low amount 3 30 Security are not trained in searching method 9 90 No united searching method 3 30 Smugglers use privet body parts 0 0 Smugglers cover things in tape or nylon 0 0 Smugglers use inter body cavities 3 30 No search rooms at ward doors 0 0 3 30 No property window in gates In wards A & B no punishment for smugglers lighters 0 0 Other PT praise smugglers 0 0 Smugglers mostly smuggles lighters 0 0
  • 25. Cause & Effect Matrix for ward lights problem Pareto Output Indicator Input/Process Indicators 10 Importance light switches are inside the rooms 0 0 light tubes are long 3 30 lights covers are easily broken 9 90 nursing rounds are not done right 9 90 maintenance staff some times keep lights uncovered 9 90 patients do not fear electricity 0 0 Patients have easy access to lights 9 90 lights are not high enough 3 30 brake by hands 0 0 use hard object 0 0
  • 26. Cause & Effect Matrix For Maintenance Problem Pareto Output Indicator Input/Process Indicators 10 Importance High work load 0 0 sometimes low quality tools are used 3 30 no policy for tool counting 3 30 maintenance staff are not safety oriented 9 90 Maintenance locations are not always cleaned after job is done 9 90 no communication between maintenance and house keeping 3 30 not always use tool box 9 90 to many tools are taken to ward 3 30 problem is not always checked before taking tools 0 0 no supervision 3 30 low number of staff for the job order 3 30 Equipments used by maintenance are not will supervised 9 90
  • 27. Cause & Effect Matrix For Frames Problem Pareto Output Indicator Input/Process Indicators 10 Importance some frames are rusty 9 90 maintenance staff are not safety oriented 9 90 use of incorrect screws 9 90 use of wooden frame 3 30 some frames are easily broken 9 90 some frames are not fixed properly 9 90
  • 28. Cause & Effect Matrix For Gardens Problem Pareto Output Indicator Input/Process Indicators 10 Importance Light stands 9 90 Sport equipments are left with no supervision 9 90 Windows netting damaged 9 90 Garden components 9 90
  • 29. 5 Why Root Cause Analysis For Smuggling Problem Validated Root Why1 Why2 Why3 Why4 Why5 Actionable Cause x-ray machine maintenance No spare parts Can not buy Manufacturer Very old Change machine is not working parts model searching is not Doctors are not Seeing in Only one doctor Fix number of 2 always the final always present in patents in A and N shift internist /shift step in OPD clinic before admission security are not Searching is not No clear P&P No clear job Put clear job trained in included in description description and P&P searching training program for security method no property There is no There is no There is no Make a window and window in gates window opening property policy in policy for property made in the gates declaration at the security for declaration before gates before properties entering detectors declaration before detectors a lot of hiding the toilets, sealing They are not In purchasing Set a policy for places for and furniture are customized for toilets and consulting with restricted used for hiding an addiction furniture nursing and doctors objects in objects hospital doctors and before buying wards and OPD nursing were not consulted
  • 30. 5 Why Root Cause Analysis For Maintenance Problem Validated Root Why1 Why2 Why3 Why4 Why5 Actionable Cause maintenance No training on No safety Not part of No clear P&P Educate and train staff are not PT safety education safety 1st line safety oriented program education maintenance staff program Maintenance no policy for Put clear policy locations are not location for location always cleaned cleaning cleaning after job is done not always use No clear policy Put clear policy tool box for using tool stating use of tool box box Equipments no policy for Put clear policy used by equipment that tools and maintenance are supervision equipments must not will be supervised all supervised the time
  • 31. 5 Why Root Cause Analysis For Ward Lights Problem Validated Root Why1 Why2 Why3 Why4 Why5 Actionable Cause nursing rounds Nurses are not They don’t Non Educate and train are not done right interested understand the experienced nursing importance lights covers are Light covers are Change light easily broken made of soft covers material plastic maintenance staff Maintenance staff Not trained nor No education No education Make policy to some times keep do not educated in PT plan policy educate lights uncovered understand the safety maintenance dangers Patients have no barriers for Put a steal net on easy access to lights lights lights protection
  • 32. 5 Why Root Cause Analysis For Frames Problem Validated Root Why1 Why2 Why3 Why4 Why5 Actionable Cause some frames are Old frames Do regular rounds rusty and change rusty frames maintenance No training on No safety Not part of No clear P&P Make policy to staff are not PT safety education safety for educate and train safety oriented program education maintenance 1st line program staff on PT maintenance staff safety training use of incorrect Some screws Use screws that screws that are used are not easily easily removed removed by patents some frames are Maintenance maintenance Chick after fixating not fixed properlystaff do not chick staff are not and educate will after fixating safety oriented maintenance staff some frames are Some frames Cheap material Chick material 1st easily broken are made of bad material
  • 33. 5 Why Root Cause Analysis For Gardens Problem Validated Root Cause Why1 Why2 Why3 Why4 Why5 Actionable light stands PT climbs them up To brake top glass To use glass or wires Remove light stands and use high sealing lights sport equipments are Sport therapist do Sport therapy Make clear policy for left with no not remove them department have no sport therapist to be supervision clear P&P for that responsible for equipment windows netting Easy to cut netting Netting is rusty No regular Do regular damaged maintenance maintenance Garden components Patents use garden Cover all gardens with components for harm floor tiles
  • 34. Generate Solutions Conduct Screen DOE Generate alternative Use DOE and solutions to root response surface causes of problems optimization to quantify relationships Improve Piloting Process Change Management Rank and Select Solutions To rank and select Pilot the solution Develop and solutions by considering on a small scale deploy expected impact, ROI and evaluate the a plan for how to and timeline result respond to process changes
  • 35. Possible solutions for smuggling problem Root Cause Possible Solutions x-ray machine is a very old model buy new x-ray machine search for spear parts in other hospitals buy portable x-ray machine only one internist in A and N shift 2 internists / shift In patients to be examined in OPD clinic higher more internists No clear job description for security Put clear job description for security put clear search P&P for security train security personnel on P.T search There is no policy in security for properties Make a window before the metal detectors declaration before detectors Make a policy for property declaration before entering Set the metal detectors on the highest sensitivity In purchasing toilets and furniture Set a policy for consulting with nursing and doctors and nursing were not consulted doctors before buying Bring samples Consult with nursing manager and head of psychiatric department before purchasing
  • 36. Possible solutions for maintenance problem Root Cause Possible Solutions No clear P&P for maintenance education in PT Set policy for maintenance education in PT safety safety Set training program for 1st line maintenance staff Monitor maintenance safety issues no policy for location cleaning after maintenance Set clear policy for location cleaning Corporation between maintenance and housekeeping Monitor maintenance activity no policy for equipment supervision Set clear policy that tools and equipments must be supervised all the time Count tools before and after maintenance order Maintenance supervisor must chick every maintenance sight No clear policy for using tool box Set clear policy stating use of tool box Prevent any tool movement from warehouse with out tool box Ask maintenance company to provide tool boxes
  • 37. Possible solutions for ward lights problem Root Cause Possible Solutions Non experienced nursing Educate and train nursing Monitor nursing staff performance Security rounds in wards Light covers are made of soft plastic Change light covers material Chick material strength before purchasing Consult with nursing before purchasing No education policy for maintenance on PT Set policy to educate maintenance PT safety safety Set policy to follow safety measures in maintenance order Set education program for maintenance no barriers for lights protection Put a steal net on lights Change type of wards lights
  • 38. Possible solutions for frames problem Root Cause Possible Solutions Old frames Do regular rounds and change rusty frames Change all wards frames regularly Change frames when they are broken No clear P&P for maintenance staff on PT safety Make policy to educate maintenance staff on PT training safety Train maintenance staff on PT safety Monitor all maintenance activities all the time Some screws that are used are easily removed Use screws that not easily removed by patents Prohibit the use of any other type some frames are easily broken Use strong materials Ask nursing opinion before purchasing
  • 39. Possible solutions for gardens problem Root Cause Possible Solutions Patients brake lamps to use glass or wires Remove light stands Use high sealing lights Use wall lamps Sport therapy department have no clear P&P for Make clear policy for sport therapist to be removal of equipments after use responsible for equipment Educate sport therapist on PT safety Remove movable sport equipments from garden No regular maintenance for windows netting Do regular maintenance Nursing chick netting daily Maintenance supervisor chick netting daily Patents use garden components for harm Cover all gardens with floor tiles Use artificial plants Keep a nursing staff in gardens at all times
  • 40. Solution matrix Sigma Level Time to Implement Cost/Benefit Other <<<< Criteria 10 8 5 0 <<<<<<<<Importance ----- Possible Solutions ----- --------- Ratings --------- --------- Total --------- Remove light stands from gardens 10 8 9 209 Use high sealing lights in gardens 9 8 8 209 Use wall lamps in gardens 5 6 5 123 Make clear policy for sport therapist to be responsible for equipment 9 7 9 191 Educate sport therapist on PT safety 9 9 9 207 Remove movable sport equipments from garden 8 8 8 184 Do regular maintenance for windows neting 8 8 7 179 Nursing chick windows netting daily 5 7 7 141 Maintenance supervisor chick windows netting daily 8 7 9 181 Do regular rounds and change rusty frames 9 8 9 199 Change all wards frames regularly 8 3 1 109 Change frames when they are broken 5 5 9 135 Make policy to educate maintenance staff on PT safety 8 7 9 181 Train maintenance staff on PT safety 8 7 5 161 Monitor all maintenance activities all the time 5 4 7 117 Use screws that not easily removed by patents 7 7 8 166 Use strong materials for frames 8 6 6 158 Ask nursing opinion before purchasing materials for frames 7 4 9 147 Educate and train nursing on PT safety 9 4 7 157 Monitor nursing staff performance on PT safety 9 7 9 191 Security rounds in wards 5 3 8 114
  • 41. Sigma Level Time to Implement Cost/Benefit Other <<<< Criteria 10 8 5 0 <<<<<<<<Importance ----- Possible Solutions ----- --------- Ratings --------- --------- Total --------- Change light covers material 9 6 6 168 Chick light covers material strength before purchasing 8 8 9 189 Consult with nursing before purchasing 7 4 9 147 Set policy to follow safety measures in maintenance order 9 9 9 207 Put a steal net on lights 9 6 7 173 Change type of wards lights 7 4 5 127 buy new x-ray machine 10 3 2 134 search for spear parts in other hospitals 9 5 9 175 buy portable x-ray machine 10 4 4 152 2 internists / shift 9 7 5 171 in patients to be examined in OPD clinic 3 6 9 123 Put clear job description for security 8 8 8 184 put clear search P&P for security 9 8 8 194 train security personnel on P.T search 9 7 8 186 Make a window before the metal detectors 7 5 5 135 Make a policy for property declaration before entering 9 8 9 199 Set the metal detectors on the highest sensitivity 8 8 9 189 Set a policy for consulting with nursing and doctors before buying furniture 9 8 9 199 provide samples of furniture before purchasing 9 7 9 191 Corporation between maintenance and housekeeping 9 8 9 199 set clear policy for maintenance sight cleaning after order complited 9 8 9 199 Set clear policy that tools and equipments must be supervised all the time 9 8 9 199 Count tools before and after maintenance order 9 8 9 199 Maintenance supervisor must chick every maintenance sight 8 7 6 166 Set clear policy stating use of tool box 9 8 9 199 Ask maintenance company to provide tool boxes 9 7 9 191 Prevent any tool movement from warehouse with out tool box 9 8 10 204 Monitor maintenance activity 6 5 7 135 Cover all gardens with floor tiles 10 7 5 181 Use artificial plants 0 9 4 92 Keep a nursing staff in gardens at all times 5 5 5 115
  • 42. Filtering Solutions • After ranking the solutions it was found that the highest ranking was at 209 and the lowest was at 92 and the total number was 52 solutions and after the 1st filtering the team chose the solutions that ranked above 150 and it was found to be 35 solutions.
  • 43. Final Choice Of Solutions • Set policies • Gardens renovations • Repair frames and widows netting • Training programs • Training of employees • Monitoring number of incidences • Provide X-Ray machine
  • 44. Plan and Implement Key Learning Process Integration Solution &Closure •Integrate permanent •Document results solution into appropriate To develop a plan to make •Identify potential future improvements permanent Quality System projects •Identify replication •Hand off to process owner and/or standardization •Reward the team opportunities to expend ROI Control Process Control Systems Monitoring Evaluating Results Monitor the process Recalculate process •Control KPIV and KPOV using control charts to capability, and •To prevent mistakes or ensure process stays financial results based errors in stable on improvements
  • 45. Implementation Schedule Reducing the number of reports of potentially harmful Process: objects found with patients in ward Location: Al-amal Hospital in Jeddah Responsibil Complete Tasks Activities ity Start Date Date Prepare needed policies for maintenance, sport therapy, security, nursing Quality Set policies departments department 5/4/2011 5/5/2011 Support Cover gardens with floor services tiles, remove light stands, Gardens renovations install sealing lights Eng, Turki 10/4/2011 30/4/2011 Do round and chick all wards frames and window Wards Repair frames and netting and ask maintenance safety widows netting to repair damaged ones officers 7/4/2011 10/4/2011
  • 46. Reducing the number of reports of potentially harmful objects Process: found with patients in ward Location: Al-amal Hospital in Jeddah Quality department Hatim banjar Nursing Prepare training program education for maintenance, nursing and security departments in naïf Training programs patient safety alomari 15/4/2011 10/5/2011 Education department Training of Implement training Majed employees programs sahafi 30/5/2011 30/7/2011 Quality department Monitoring number of Keep track of incident hatim incidences reports on daily bases banjar 1/4/2011
  • 47. Reducing the number of reports of potentially harmful objects Process: found with patients in ward Location: Al-amal Hospital in Jeddah Support services department eng. fawaz Finance department Provide x-ray Get a portable x-ray Ibrahim machine machine asiry 1/4/2011 1/10/2011 Quality department Compare number of incidents/month with the Hatim Verify Results expected goal banjar 1/4/2011
  • 48. Verification of Implementation The implementation of the quick wins started in the 2nd quarter of 1342 and the final implementation of the program started in the 3rd quarter of 1432 and the result was that after implementing the quick wins the numbers of reports dropped from 9 / month in the 1st quarter to 7/month in the 2nd quarter and after the full implementation of the program the number of reports dropped to 4/month and the goal of the project was not fully met and that is because not all chosen solutions were implemented due to financial and legal issues.
  • 49. Verification of Implementation Year Month No of Harmful Objects 2010 Oct 10 2010 Nov 7 2010 Dec 8 2011 Jan 12 2011 Feb 9 2011 Mar 6 2011 Apr 9 2011 May 8 2011 Jun 4 2011 Jul 6 2011 Aug 4 2011 Sep 2
  • 50. Control Verification of Implementation Before ( Oct 2010- After ( June—Aug Mar 2011) 2011 No of 9 4 Harmful Objects /mth
  • 51. Verification of Implementation Trend Chart ( No of Harmful Objects) No of Harmful Objects Per 10 9 7 8 No of Harmful 6 Objects per mth Mth 4 4 Target 3 3 3 2 0 Before ( Quick After ( Oct 2010- Wins ( July- Aug) Mar 2011) Mar-June 2011) Phases
  • 52. Control Process Control Systems Hold the Gains Process Description: CAF activation Process Customer: Ext Cust Critical Customer Requirements: Outcome Indicator(s): Process Flow Chart Checking Position Input-Process- Control Checking Item Frequ Responsi Contingency Plan Outcome Indicators Limits ency bility Charts and Graph Specs/Tar What to Check When Who Action Req’d for Type gets to Checks Exception Step/or Time Critical Process Step Check harmfull objects harmfull objects 1 no of incedents week hatim Corrective ACTION
  • 53. CORRECTIVE ACTION REQUEST TO: Eng. Turki Al-Ghamdi DEPARTMENT: Support services FROM: Hatim Banjar DEPARTMENT: Quality Management PROBLEM DESCRIPTION: What: Dangerous object ( wire cuter ) Where: Ward B When:20 July 2011 Who: in patient How: 1 ROOT CAUSE: Took from maintenance location in ward – maintenance staff didn’t have tool box CORRECTIVE ACTION: ACTION WHO COMPLETION DATE Enforce caring tools in tool box Eng. fawaz 23July 2011 VERIFIED: ACTION: DONE/ NOT DONE RECEIVER SIGN: Eng. Turki Al-Ghamdi ORIGINATOR SIGN: Hatim Banjar