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Hunter Kight

4/19/2012

Tillery

                                                Speech

          I can remember when I was little I wanted to build the perfect birdhouse. I wanted to

make it for my grandmother so that she could put it in her yard and attract all kinds of birds and

watch them nest. I got some wood together from my grandpa’s shop in the back yard and

attempted to make this perfect bird house. When I finished I had a birdhouse with about 50 broad

nails in the roof and a bottom that hardly stayed together. Hi, my name is Hunter Kight and I will

be telling you about my journey into making a porch swing. When I was little I was not great with

wood by any means but, I liked to think I had what it took to become a master carpenter. When I

got the senior project I figured I would try my hand at wood again to see if I really did have the

ability to be that master carpenter I dreamed to be as a kid.



          I began to research carpentry and found that it is as much the tools at use as it is the

carpenter’s innovations that build great works. I found that throughout history tools such as the

hammer and saw have come a long way and that because of this carpentry has become a lot

easier and more precise. My research also helped me find that there are many different types of

carpentry, from a trim carpenter to a ship carpenter. I would be working as a very basic finish

carpenter, by making a simple yet nice porch swing. I chose to do a porch swing because I

wanted to build something that would give me a challenge but was not overwhelming for my first

big project into carpentry. I also thought I would enjoy the challenge of going into something I had

not even thought about doing in years.



          My facilitator was Thomas Johnson and he was a huge influence on building my swing.

T.J. has been working with wood for many years and has created everything from quilt holders to

a baby carriage to spirit carvings. He became so involved in wood work and carpentry that he

transformed his barn into a woodshop. He lent me his entire woodshop and all the tools within it
to help me accomplish my project. Never letting me use the saws and planers alone, T.J. was

always there with me to help me and guide me throughout my entire process. There is no doubt

that I would not have been able to create this project if it were not for his guiding. With that being

said I would say that he was a great influence on me and my skills throughout the process.



        My process was a long and difficult one that turned out to be a life changing experience.

The first thing I had to do was buy the wood and that led to my first problem, the prices. Buying a

lot of wood is hard to do cheap, especially with the higher gas prices, because when a semi has

to spend more money getting the wood to the store the price of the wood goes up. What I decided

to do was buy the cheap low grade wood, of course, but finding a straight piece of wood that is

low grade is nearly impossible. A friend and I spent nearly an hour in Lowes going through all the

pieces of wood and laying them out on the floor to see how straight they were. Now I could not

just find wood at exact measurements like 1" x 4" because in reality that is about 3/4" x 3.5" so all

the wood we bought had to be a little bit over sized. Between that and the price of brass wood

screws my wallet was having a pretty sad day. Once I got all of the wood the building could begin.



        I started off by planing all of the wood down to the specific size, mostly 3/4" or 1/2",

depending on which part of the swing it was on. I used a planing machine that had two rollers that

rolled the wood through at a slow speed while a rolling cutting blade took about 3/16" of an inch

off at a time. I had to take so little off each time because if I took to much off it would crack or

break the wood. After planing all of the slats I had to rip them, which is to cut them long ways into

1 1/2" wide strips. For that I used a machine that looks like a table saw except the saw is set into

the table with half of it poking above the table top, it also isn't able to move up and down like a

table saw does. This machine has a metal holder that is the length of the table and parallel to the

saw, it moves left and right depending on how wide you want the pieces to be ripped. After that

piece is set then there are two smaller pieces set on the other side which keep the wood in place.

To rip a piece of wood one has to measure and get everything set to the desired length and then

push the wood forward through the saw, keeping a safe distance for the fingers of course.
After everything had been cut to the specific thickness and length I cut the arm rests. I

had to draw them which made the process pretty difficult. To cut the ends I had to find a circle

that was wide enough to trace and then I had to use smaller circles for the curves for the smaller

part of the arm rest that tapers off. I had to first use band saw to roughly cut the shape of what I

had traced. I had to then use a table sander to sand down the actual lines that I traced while

being careful so that I keep it smooth and don't go over the lines.



        I then cut the back pieces in relatively the same manner. I printed out a scale model of

the back pieces that I wanted to make so that I could trace it because there was no way I could

use circles to create such a gradual curve. I then traced the outline onto the wood and once again

roughly cut it with the band saw, and after I sanded it to the exact lines. After sanding them all I

had to lay them down and make sure they were all the exact same because if they were a little off

then the back and seat would be uncomfortable and the slats wouldn't be flush.



        Once everything was done I had to put the swing together. I first started by putting the

back pieces together. For that I had to drill holes in each piece that lined up so that I could put a

carriage bolt through each piece to hold them together. Now this wasn't as easy as it sounds, I

had to make sure that the back pieces were lined up with a slight angle backward. I also had to

make sure that each of the four individual back pieces was at the exact same angle so that they

were flush when I put the slats on. Once I drilled the two holes that were lined up with each other

all I had to do was slide the carriage bolts in and tighten them up. Next I put the bottom part of the

arm rests together. For that all I had to do was align the four small pieces and make sure they

were square and then screw them together.



        Finally I had to screw the slats onto the swing. I did this by aligning the very bottom part

first, partly because it was easiest and also because it was the safest so that I didn't screw up. I

then got the amount of boards that were going to go on the seat portion of the swing and spaced
those out relatively close to how I wanted them and began to screw them in from bottom to top,

making sure that I had the same size gap from left to right. I then flipped the swing and did the

exact same thing for the back rest portion of the swing, making this part relatively simple. Lastly I

screwed the arm rests onto the side of the swing with more carriage bolts and the swing was

complete.



        I did, however, run into a few problems along the way that became pretty annoying.

Problems I encountered were boards that broke when planning because there were knots in the

wood and those knots weren’t as sturdy as the rest of the board, so they broke off easily. Another

problem was the planner was having difficulty grabbing the boards and cutting them right, partly

because of the fact that the boards were warped. I also had a problem with my friend who was

handing me the drill bit giving my the wrong size, so instead of cutting a 3/4 inch hole I cut a 1/2

inch hole. Therefore I had to go and put bigger carriage bolts and cut a few other pieces

oversized so that they fit together right. The last big problem I had was measuring wrong and

drilling holes for screws that were off, and then having the screws strip I was trying to screw them

in.



        Throughout the experience I learned many important things while going through the

process of building my swing, not only about carpentry but about myself. I found out that I can be

a great problem solver when faced with something I haven’t seen before and figuring out what to

do to make it work. I also discovered that I am good at learning new things quickly. While building

a swing isn’t the hardest thing in the world, I would say that I picked up on the tools and know

how’s of building throughout the experience. I also found out carpentry can be frustrating and

tedious. When something doesn’t quiet fit together and it is only off by a fraction of an inch that

can be very frustrating, yet through a little ingenuity everything worked out like it was suppose to.

Lastly, I learned many things that will help me to do simple “do it yourself” jobs rather than having

to get a professional to do. While I did learn these great skills I have decided that I will not pursue

carpentry as anything other than a hobby. I found that, while I’m by no means an expert, it takes
to long to make one item and there are not enough profit margins to make a living off of it. Instead

I have decided to go into mechanical engineering at Georgia southern. I've decided that

Engineering would be a very good job field to enter into and that it would be something I would

enjoy.

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Speech

  • 1. Hunter Kight 4/19/2012 Tillery Speech I can remember when I was little I wanted to build the perfect birdhouse. I wanted to make it for my grandmother so that she could put it in her yard and attract all kinds of birds and watch them nest. I got some wood together from my grandpa’s shop in the back yard and attempted to make this perfect bird house. When I finished I had a birdhouse with about 50 broad nails in the roof and a bottom that hardly stayed together. Hi, my name is Hunter Kight and I will be telling you about my journey into making a porch swing. When I was little I was not great with wood by any means but, I liked to think I had what it took to become a master carpenter. When I got the senior project I figured I would try my hand at wood again to see if I really did have the ability to be that master carpenter I dreamed to be as a kid. I began to research carpentry and found that it is as much the tools at use as it is the carpenter’s innovations that build great works. I found that throughout history tools such as the hammer and saw have come a long way and that because of this carpentry has become a lot easier and more precise. My research also helped me find that there are many different types of carpentry, from a trim carpenter to a ship carpenter. I would be working as a very basic finish carpenter, by making a simple yet nice porch swing. I chose to do a porch swing because I wanted to build something that would give me a challenge but was not overwhelming for my first big project into carpentry. I also thought I would enjoy the challenge of going into something I had not even thought about doing in years. My facilitator was Thomas Johnson and he was a huge influence on building my swing. T.J. has been working with wood for many years and has created everything from quilt holders to a baby carriage to spirit carvings. He became so involved in wood work and carpentry that he transformed his barn into a woodshop. He lent me his entire woodshop and all the tools within it
  • 2. to help me accomplish my project. Never letting me use the saws and planers alone, T.J. was always there with me to help me and guide me throughout my entire process. There is no doubt that I would not have been able to create this project if it were not for his guiding. With that being said I would say that he was a great influence on me and my skills throughout the process. My process was a long and difficult one that turned out to be a life changing experience. The first thing I had to do was buy the wood and that led to my first problem, the prices. Buying a lot of wood is hard to do cheap, especially with the higher gas prices, because when a semi has to spend more money getting the wood to the store the price of the wood goes up. What I decided to do was buy the cheap low grade wood, of course, but finding a straight piece of wood that is low grade is nearly impossible. A friend and I spent nearly an hour in Lowes going through all the pieces of wood and laying them out on the floor to see how straight they were. Now I could not just find wood at exact measurements like 1" x 4" because in reality that is about 3/4" x 3.5" so all the wood we bought had to be a little bit over sized. Between that and the price of brass wood screws my wallet was having a pretty sad day. Once I got all of the wood the building could begin. I started off by planing all of the wood down to the specific size, mostly 3/4" or 1/2", depending on which part of the swing it was on. I used a planing machine that had two rollers that rolled the wood through at a slow speed while a rolling cutting blade took about 3/16" of an inch off at a time. I had to take so little off each time because if I took to much off it would crack or break the wood. After planing all of the slats I had to rip them, which is to cut them long ways into 1 1/2" wide strips. For that I used a machine that looks like a table saw except the saw is set into the table with half of it poking above the table top, it also isn't able to move up and down like a table saw does. This machine has a metal holder that is the length of the table and parallel to the saw, it moves left and right depending on how wide you want the pieces to be ripped. After that piece is set then there are two smaller pieces set on the other side which keep the wood in place. To rip a piece of wood one has to measure and get everything set to the desired length and then push the wood forward through the saw, keeping a safe distance for the fingers of course.
  • 3. After everything had been cut to the specific thickness and length I cut the arm rests. I had to draw them which made the process pretty difficult. To cut the ends I had to find a circle that was wide enough to trace and then I had to use smaller circles for the curves for the smaller part of the arm rest that tapers off. I had to first use band saw to roughly cut the shape of what I had traced. I had to then use a table sander to sand down the actual lines that I traced while being careful so that I keep it smooth and don't go over the lines. I then cut the back pieces in relatively the same manner. I printed out a scale model of the back pieces that I wanted to make so that I could trace it because there was no way I could use circles to create such a gradual curve. I then traced the outline onto the wood and once again roughly cut it with the band saw, and after I sanded it to the exact lines. After sanding them all I had to lay them down and make sure they were all the exact same because if they were a little off then the back and seat would be uncomfortable and the slats wouldn't be flush. Once everything was done I had to put the swing together. I first started by putting the back pieces together. For that I had to drill holes in each piece that lined up so that I could put a carriage bolt through each piece to hold them together. Now this wasn't as easy as it sounds, I had to make sure that the back pieces were lined up with a slight angle backward. I also had to make sure that each of the four individual back pieces was at the exact same angle so that they were flush when I put the slats on. Once I drilled the two holes that were lined up with each other all I had to do was slide the carriage bolts in and tighten them up. Next I put the bottom part of the arm rests together. For that all I had to do was align the four small pieces and make sure they were square and then screw them together. Finally I had to screw the slats onto the swing. I did this by aligning the very bottom part first, partly because it was easiest and also because it was the safest so that I didn't screw up. I then got the amount of boards that were going to go on the seat portion of the swing and spaced
  • 4. those out relatively close to how I wanted them and began to screw them in from bottom to top, making sure that I had the same size gap from left to right. I then flipped the swing and did the exact same thing for the back rest portion of the swing, making this part relatively simple. Lastly I screwed the arm rests onto the side of the swing with more carriage bolts and the swing was complete. I did, however, run into a few problems along the way that became pretty annoying. Problems I encountered were boards that broke when planning because there were knots in the wood and those knots weren’t as sturdy as the rest of the board, so they broke off easily. Another problem was the planner was having difficulty grabbing the boards and cutting them right, partly because of the fact that the boards were warped. I also had a problem with my friend who was handing me the drill bit giving my the wrong size, so instead of cutting a 3/4 inch hole I cut a 1/2 inch hole. Therefore I had to go and put bigger carriage bolts and cut a few other pieces oversized so that they fit together right. The last big problem I had was measuring wrong and drilling holes for screws that were off, and then having the screws strip I was trying to screw them in. Throughout the experience I learned many important things while going through the process of building my swing, not only about carpentry but about myself. I found out that I can be a great problem solver when faced with something I haven’t seen before and figuring out what to do to make it work. I also discovered that I am good at learning new things quickly. While building a swing isn’t the hardest thing in the world, I would say that I picked up on the tools and know how’s of building throughout the experience. I also found out carpentry can be frustrating and tedious. When something doesn’t quiet fit together and it is only off by a fraction of an inch that can be very frustrating, yet through a little ingenuity everything worked out like it was suppose to. Lastly, I learned many things that will help me to do simple “do it yourself” jobs rather than having to get a professional to do. While I did learn these great skills I have decided that I will not pursue carpentry as anything other than a hobby. I found that, while I’m by no means an expert, it takes
  • 5. to long to make one item and there are not enough profit margins to make a living off of it. Instead I have decided to go into mechanical engineering at Georgia southern. I've decided that Engineering would be a very good job field to enter into and that it would be something I would enjoy.