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Materials Management

 Rajendran Ananda Krishnan




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                     ettythings
Why Materials Management
 Materials is one of the five M’s of an industrial
  organization
 Increasing Material costs
 Materials offer considerable scope for improving profit.
 Materials form an important form of current assets in
  any organization.
 Material add value to the product
 Suppliers and materials management account for more
  than 50 percent of total value.
 Quality of the finished product depends on quality of
  materials used.
 social responsibility of business.
 Exploring new sources of supply is a challenge for
  material management executives.
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                           ettythings
Material management
Material management involves organizing, and coordinating all
management functions that are responsible for every aspect of
materials, storage, and transformation



Bailey and Farmer define Material Management as the management
of the flow of materials in to an organization to the point where those
materials are converted in to the firm ‘s end products




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                                       ettythings
Objectives of Material Management
 Buying, storage, and movement of material are the three basic
  objectives of materials management.
 Optimum investment in inventory is the prime objective of
  materials management.

Primary Objectives
1. Lower prices
2. High Inventory Turnover
3. Low cost acquisition and possession
4. Continuity of supply
5. Consistency of quality
6. Favorable supplier relations


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Secondary objectives
1.   Reciprocal Relations
2.   New materials and products
3.   Economic make or buy
4.   Standardization
5.   Product Improvement
6.   Inter departmental harmony
7.   Forecasts
8.   Acquisitions



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                                      ettythings
Purchasing
Purchasing is the act of buying an item at a price
Purchasing is responsible for obtaining the materials , parts ,
supplies and services needed to produce a product or provide a
service.
Objectives
Purchasing objective: Buying raw materials of the right
quantities, in the right-quality at the right time, at the right price,
and from the right source.
1. To pay reasonably low prices for best values obtainable.
2. To keep inventories as low as possible
3. Collaborative relationship with supplies
4. To secure good vendor performance – delivery and quality
5. To locate new materials or products as required
6. To develop good procedure together with adequate control
    and purchasing policies
7. To implement https://www.facebook.com/ialwaysthinkpr analysis , cost analysis
                     programs like value
                               ettythings
    and make or buy decision
Purchasing Functions
 Responsibilities often fully delegated to the purchasing function
a. Obtaining prices
b. Selecting vendors
c. Awarding purchase orders
d. Following up on delivery promises
e. Selecting and training of purchasing personnel
f. Vendor relations
 Functions other than purchasing functions
a. Obtaining Technical information and advice
b. Scheduling orders and delivers
c. Inspecting
d. Accounting
e. Expediting
f. Determination of whether to make or buy
Other functions
a. Receiving and warehousing
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b. Payment of invoices                 ettythings
Purchasing Cycle
Purchasing cycle comprising of eight steps.

1.   Recognition of Need
2.   Description of Requirement
3.   Selection of Source
4.   Determination of Price and Availability
5. Placing the Order
6. Order Acknowledgement
7. Follow Up and Expediting
8. Checking The Invoice and Approval
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Factors in source/vendor selection
Reliability
Technical Abilities
After sales service availability
Past experience
Price
Quality
Discounts received
Promptness of delivery
Co-operation
Credit terms
Installation costs
Financial Position     https://www.facebook.com/ialwaysthinkpr
                                           ettythings
Vendor rating
– The ability to select reliable vendors is a successful
  purchasing action




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Rating Techniques
 Categorical Plan
 The weighted Point Plan
 Critical Incidents Method
 Checklist System
A. Reliability
B. Technical capabilities
C. After- sale service
D. Availability
E. Buying Convenience
F. Sales assistance
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                                  ettythings
Ethics in Purchasing
• Ethics is segment of philosophy concerned with values of
  human conduct.
• the term ethics refers to a code of conduct that guides an
  individual in dealing with others.
Ways to achieving Ethical Behaviour
 Definite polices on all matters involving ethics should be
  formulated
 An attempt should be made to create a working environment
  ,where unethical temptations seldom become realities



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Material management

  • 1. Materials Management Rajendran Ananda Krishnan https://www.facebook.com/ialwaysthinkpr ettythings
  • 2. Why Materials Management  Materials is one of the five M’s of an industrial organization  Increasing Material costs  Materials offer considerable scope for improving profit.  Materials form an important form of current assets in any organization.  Material add value to the product  Suppliers and materials management account for more than 50 percent of total value.  Quality of the finished product depends on quality of materials used.  social responsibility of business.  Exploring new sources of supply is a challenge for material management executives. https://www.facebook.com/ialwaysthinkpr ettythings
  • 3. Material management Material management involves organizing, and coordinating all management functions that are responsible for every aspect of materials, storage, and transformation Bailey and Farmer define Material Management as the management of the flow of materials in to an organization to the point where those materials are converted in to the firm ‘s end products https://www.facebook.com/ialwaysthinkpr ettythings
  • 4. Objectives of Material Management  Buying, storage, and movement of material are the three basic objectives of materials management.  Optimum investment in inventory is the prime objective of materials management. Primary Objectives 1. Lower prices 2. High Inventory Turnover 3. Low cost acquisition and possession 4. Continuity of supply 5. Consistency of quality 6. Favorable supplier relations https://www.facebook.com/ialwaysthinkpr ettythings
  • 5. Secondary objectives 1. Reciprocal Relations 2. New materials and products 3. Economic make or buy 4. Standardization 5. Product Improvement 6. Inter departmental harmony 7. Forecasts 8. Acquisitions https://www.facebook.com/ialwaysthinkpr ettythings
  • 6. Purchasing Purchasing is the act of buying an item at a price Purchasing is responsible for obtaining the materials , parts , supplies and services needed to produce a product or provide a service. Objectives Purchasing objective: Buying raw materials of the right quantities, in the right-quality at the right time, at the right price, and from the right source. 1. To pay reasonably low prices for best values obtainable. 2. To keep inventories as low as possible 3. Collaborative relationship with supplies 4. To secure good vendor performance – delivery and quality 5. To locate new materials or products as required 6. To develop good procedure together with adequate control and purchasing policies 7. To implement https://www.facebook.com/ialwaysthinkpr analysis , cost analysis programs like value ettythings and make or buy decision
  • 7. Purchasing Functions  Responsibilities often fully delegated to the purchasing function a. Obtaining prices b. Selecting vendors c. Awarding purchase orders d. Following up on delivery promises e. Selecting and training of purchasing personnel f. Vendor relations  Functions other than purchasing functions a. Obtaining Technical information and advice b. Scheduling orders and delivers c. Inspecting d. Accounting e. Expediting f. Determination of whether to make or buy Other functions a. Receiving and warehousing https://www.facebook.com/ialwaysthinkpr b. Payment of invoices ettythings
  • 8. Purchasing Cycle Purchasing cycle comprising of eight steps. 1. Recognition of Need 2. Description of Requirement 3. Selection of Source 4. Determination of Price and Availability 5. Placing the Order 6. Order Acknowledgement 7. Follow Up and Expediting 8. Checking The Invoice and Approval https://www.facebook.com/ialwaysthinkpr ettythings
  • 9. Factors in source/vendor selection Reliability Technical Abilities After sales service availability Past experience Price Quality Discounts received Promptness of delivery Co-operation Credit terms Installation costs Financial Position https://www.facebook.com/ialwaysthinkpr ettythings
  • 10. Vendor rating – The ability to select reliable vendors is a successful purchasing action https://www.facebook.com/ialwaysthinkpr ettythings
  • 11. Rating Techniques  Categorical Plan  The weighted Point Plan  Critical Incidents Method  Checklist System A. Reliability B. Technical capabilities C. After- sale service D. Availability E. Buying Convenience F. Sales assistance https://www.facebook.com/ialwaysthinkpr ettythings
  • 12. Ethics in Purchasing • Ethics is segment of philosophy concerned with values of human conduct. • the term ethics refers to a code of conduct that guides an individual in dealing with others. Ways to achieving Ethical Behaviour  Definite polices on all matters involving ethics should be formulated  An attempt should be made to create a working environment ,where unethical temptations seldom become realities https://www.facebook.com/ialwaysthinkpr ettythings