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CoalFleet for Tomorrow ®  2010 Program December 2009 Dr. Jeff Phillips ( [email_address] )  Sr. Program Manager Advanced Generation
Outline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
EPRI’s  C oalFleet for Tomorrow Program ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Further information available at www.epri.com/coalfleet
2009 CoalFleet Participants Span 6 Continents ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
All Stakeholders at the same table in CoalFleet GENERATORS Technology/Fuel Users SUPPLIERS/OEMs Technology Developers/Suppliers EPCs/ENGINEERS Plant Designers/Integrators CONSTRUCTORS Plant Construction COAL/RAIL COMPANIES Coal Suppliers Government RD&D/Incentives
CoalFleet Project Structure ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],You can join one, two or all three project sets.  There is a discount if you join all three.
CoalFleet Staff Jeff Phillips George Booras 66A Neville Holt 66B John Wheeldon 66C Rob Steele Adele Fowler Paul Huntzinger Andy Maxson Dave Thimsen Des Dillon Jack Parkes Ron Schoff Jose Marasigan
Project Set 66A Engineering and Economic Evaluations and Market Assessments of Advanced Coal Power Options
Focus & Goals of PS66A ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Engineering and Economic Evaluations & Market Assessments of Advanced Coal Power Generation Options
2010 PS 66A Deliverables Planned ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
EPRI PC and IGCC Cost of Electricity with and without CO 2  Capture (Illinois #6 Coal) ( All IGCC and CCS cases have +10% TPC contingency for 1 st  of a kind) $100+/MWhr is the bottom line for new coal with CCS unless technology is improved
Operating Experience, Risk, and Market Assessment of Clean Coal Technologies Report ,[object Object],[object Object]
Knowledge Base A (Technology Characterization and Economics) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
New Focus Areas for PS66A in 2010 ,[object Object],[object Object],[object Object],[object Object],[object Object]
Project Set 66B Gasification-Based Power Plant Development and Deployment Support
Project Set 66B—Encouraging Deployment of Gasification-Based Coal Power Plants ,[object Object],[object Object],[object Object],[object Object]
PS66B Funders Currently Advancing IGCC Projects ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Knowledge Base B (IGCC) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
User Design Basis Specification (UDBS) — 2009 and 2010 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
IGCC Permitting — 2009 and 2010 ,[object Object],[object Object],[object Object],[object Object],[object Object]
IGCC Engineering & Economic Evaluations 2009 – 10 Study Content ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
New Area of Focus in 2010 for PS66B ,[object Object],[object Object],[object Object]
Project Set 66C Combustion-Based Power Plant Development and Deployment Support
Project Set 66C Objectives  ,[object Object],[object Object],[object Object],[object Object],Promote development and demonstration of cost-effective coal-fired power plants with increased generating efficiency, near-zero emissions of criteria pollutants, and fully integrated CO 2  capture and storage
DOE’s USC Boiler Materials Program ,[object Object],[object Object]
Maximum Usage Temperature Pressure, psig 3000 4000 5000 6000
DOE’s USC Steam Turbine Materials Program ,[object Object],[object Object],[object Object],[object Object],[object Object]
Advanced PC Guidelines - 2010 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Evaluation of Post-Combustion CO 2  Capture ,[object Object],[object Object],[object Object],[object Object],[object Object]
New Focus Area for 66C in 2010 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Projects: 1.  Advanced Coal Technologies Knowledge Base; Assessment of Economics, Experience, and Markets  2010 Program Plan: CoalFleet Project Set 66A — Engineering and Economic Evaluations and Market Assessments of Advanced Coal Generation Options  Tech Update 1.1 Operating Experience, Risk, and Market Assessment of Advanced Coal Technologies w/ CCS  1.3  EPRIweb Advanced Coal Technologies Knowledge Base “A” (Technology Comparisons)  2.  Analysis of Advanced Coal Plant Deployment Options and Government Initiatives for CCS Demonstrations 2.1 CoalFleet Outreach Communications Initiative “ What’s New” presentations at CoalFleet technical meeting (typ)  (continuous updates) 1.2 Engineering/Economic Evaluations of Advanced Coal Technologies w/ CCS   Tech Update 3.  Analysis of Fuel Markets   and Capacity Requirements 1.4  CO 2  Footprint Lifecycle Analysis Tech Update Tech Resource 1.5  Engineering/Economic Evaluations of CCS Retrofits (Summary of Supplemental Project) Tech Update (Final) Tech Update 2.2 Compliance Strategies in Response to Potential/New U.S. CCS Legislation © 2009 Electric Power Research Institute, Inc. All rights reserved. Progress update at CoalFleet technical meeting (typ)  ***This report will be available to funders of any P66 project set   1/1/10    3/31/10 6/30/10 9/30/10  12/31/10 Key:  Milestone Deliverable  3.1 Global Power and Fuel Sector Development Tech Update (Joint with P67) 4.  National Carbon Capture Center (NCCC) Tech Update 6.1 NCCC Annual Report – Pre-Combustion and Oxy-Combustion Capture Activities***
Projects: ,[object Object],4.  Permitting Support for IGCC Power Plants 2010 Program Plan: CoalFleet Project 66B — Gasification-Based Power Plant Development and Deployment Support (IGCC)  Tech Update 2.  Support for IGCC Early Deployment Projects   1.1 Coal Gasification Technology Status 3.  Plant Design Guidelines for IGCC   2.1 CoalFleet  Advanced Coal Development Consulting for Members’ IGCC Projects 3.2 IGCC User Design Basis Specification 4.1 CoalFleet IGCC Permitting Database  5.  Advanced IGCC Improvements and Next-Generation Designs with CO 2  Capture and Hydrogen Coproduction 5.1 EEE “Phase II” Case Studies for IGCC Plants with CCS Tech Update (Final) Version 10 Presentations by utility reps at CoalFleet technical meeting (typ) On-line database  accessed through  Knowledge Base “B” 3.1 EPRIweb Advanced Coal Technologies Knowledge Base “B” (IGCC) (continuous updates) © 2009 Electric Power Research Institute, Inc. All rights reserved. 6.  National Carbon Capture Center (NCCC) Interpretive presentations  at CoalFleet technical  meeting (typ) Tech Update “ What’s New” presentations at CoalFleet technical meeting (typ) (continuous updates) 6.1 NCCC Annual Report – Pre-Combustion and Oxy-Combustion Capture Activities Tech Resource 3.3 IGCC Generic Design Specification 5.2 Advanced Concepts for Pre-Combustion CO 2  Capture Tech Resource #4, Tech Update Tech Update 1/1/10    3/31/10 6/30/10 9/30/10  12/31/10 Key:  Milestone Deliverable
Projects: 1.  Plant Design Guidelines and Near-Zero Emission Designs for USC PC Plants 2010 Program Plan: CoalFleet Project 66C — Combustion-Based Power Plant Development and Deployment Support (PC and CFBC)  4.  Advanced PC and CFBC Project Development Guidance  Tech Update * 1.1 Advanced Coal Technologies Knowledge Base “C” (Advanced Combustion)  5.1 Technical Progress Report on Turbine Materials Development for USC Plants  5.2 Technical Progress Report on Boiler Materials Development for USC Plants  (continuous updates) 1.2 Guideline for Advanced PC Plants  5.  Design and Materials Development for Post-Ferritic (1200 °F–1400° F) Ultra-Supercritical PC Plants © 2009 Electric Power Research Institute, Inc. All rights reserved. Progress update at CoalFleet technical meeting (typ) Version 7 1.3 Commercial Readiness of UltraGen II  Tech Update Tech Update * Progress update at CoalFleet technical meeting (typ) “ What’s New” presentations at CoalFleet technical meeting (typ) * Pending DOE approval to publish; historically, this has sometimes led to modest publication delays Presentations by utility reps at CoalFleet technical meeting (typ) 1.5 Assessment of Heat Rate Improvement Measures Tech Resource 1.4 Current Status of CFBC Technology Tech Update 4.1 CoalFleet  Advanced Coal Project Development Consulting for Members’ PC/CFBC Projects 1.6 Review of Water Conservation Measures 1/1/10    3/31/10 6/30/10 9/30/10  12/31/10 Key:  Milestone Deliverable 2.  Integration of Post-Combustion CO 2  Capture Technologies with Advanced PC & CFBC Plants   2.1 Integrating CO 2  Capture Technologies into New PC and CFBC Plants — Alternative Process   Tech Update Tech   Update 2.2 Retrofit of CO2 Post-Combustion Technology to the Existing Fleet 3.  Evaluation of Oxy-Combustion for Advanced PC and CFBC Plants  Tech Update 3.1 Oxy-Combustion Developments, Pilot Operating Experience, and Designs for PC  and CFB Plants Tech Update Tech Update
2010 Supplemental Projects
Gasification Users Association ,[object Object],[object Object],[object Object],[object Object],[object Object]
Other Supplemental Projects ,[object Object],[object Object],[object Object]
Your feedback
What do you want to see as R&D? ,[object Object],[object Object],[object Object]
Together…Shaping the Future of Electricity

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Coal Fleet Overview 2010

  • 1. CoalFleet for Tomorrow ® 2010 Program December 2009 Dr. Jeff Phillips ( [email_address] ) Sr. Program Manager Advanced Generation
  • 2.
  • 3.
  • 4.
  • 5. All Stakeholders at the same table in CoalFleet GENERATORS Technology/Fuel Users SUPPLIERS/OEMs Technology Developers/Suppliers EPCs/ENGINEERS Plant Designers/Integrators CONSTRUCTORS Plant Construction COAL/RAIL COMPANIES Coal Suppliers Government RD&D/Incentives
  • 6.
  • 7. CoalFleet Staff Jeff Phillips George Booras 66A Neville Holt 66B John Wheeldon 66C Rob Steele Adele Fowler Paul Huntzinger Andy Maxson Dave Thimsen Des Dillon Jack Parkes Ron Schoff Jose Marasigan
  • 8. Project Set 66A Engineering and Economic Evaluations and Market Assessments of Advanced Coal Power Options
  • 9.
  • 10.
  • 11. EPRI PC and IGCC Cost of Electricity with and without CO 2 Capture (Illinois #6 Coal) ( All IGCC and CCS cases have +10% TPC contingency for 1 st of a kind) $100+/MWhr is the bottom line for new coal with CCS unless technology is improved
  • 12.
  • 13.
  • 14.
  • 15. Project Set 66B Gasification-Based Power Plant Development and Deployment Support
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. Project Set 66C Combustion-Based Power Plant Development and Deployment Support
  • 24.
  • 25.
  • 26. Maximum Usage Temperature Pressure, psig 3000 4000 5000 6000
  • 27.
  • 28.
  • 29.
  • 30.
  • 31. Projects: 1. Advanced Coal Technologies Knowledge Base; Assessment of Economics, Experience, and Markets 2010 Program Plan: CoalFleet Project Set 66A — Engineering and Economic Evaluations and Market Assessments of Advanced Coal Generation Options Tech Update 1.1 Operating Experience, Risk, and Market Assessment of Advanced Coal Technologies w/ CCS 1.3 EPRIweb Advanced Coal Technologies Knowledge Base “A” (Technology Comparisons) 2. Analysis of Advanced Coal Plant Deployment Options and Government Initiatives for CCS Demonstrations 2.1 CoalFleet Outreach Communications Initiative “ What’s New” presentations at CoalFleet technical meeting (typ) (continuous updates) 1.2 Engineering/Economic Evaluations of Advanced Coal Technologies w/ CCS Tech Update 3. Analysis of Fuel Markets and Capacity Requirements 1.4 CO 2 Footprint Lifecycle Analysis Tech Update Tech Resource 1.5 Engineering/Economic Evaluations of CCS Retrofits (Summary of Supplemental Project) Tech Update (Final) Tech Update 2.2 Compliance Strategies in Response to Potential/New U.S. CCS Legislation © 2009 Electric Power Research Institute, Inc. All rights reserved. Progress update at CoalFleet technical meeting (typ) ***This report will be available to funders of any P66 project set 1/1/10 3/31/10 6/30/10 9/30/10 12/31/10 Key: Milestone Deliverable 3.1 Global Power and Fuel Sector Development Tech Update (Joint with P67) 4. National Carbon Capture Center (NCCC) Tech Update 6.1 NCCC Annual Report – Pre-Combustion and Oxy-Combustion Capture Activities***
  • 32.
  • 33. Projects: 1. Plant Design Guidelines and Near-Zero Emission Designs for USC PC Plants 2010 Program Plan: CoalFleet Project 66C — Combustion-Based Power Plant Development and Deployment Support (PC and CFBC) 4. Advanced PC and CFBC Project Development Guidance Tech Update * 1.1 Advanced Coal Technologies Knowledge Base “C” (Advanced Combustion) 5.1 Technical Progress Report on Turbine Materials Development for USC Plants 5.2 Technical Progress Report on Boiler Materials Development for USC Plants (continuous updates) 1.2 Guideline for Advanced PC Plants 5. Design and Materials Development for Post-Ferritic (1200 °F–1400° F) Ultra-Supercritical PC Plants © 2009 Electric Power Research Institute, Inc. All rights reserved. Progress update at CoalFleet technical meeting (typ) Version 7 1.3 Commercial Readiness of UltraGen II Tech Update Tech Update * Progress update at CoalFleet technical meeting (typ) “ What’s New” presentations at CoalFleet technical meeting (typ) * Pending DOE approval to publish; historically, this has sometimes led to modest publication delays Presentations by utility reps at CoalFleet technical meeting (typ) 1.5 Assessment of Heat Rate Improvement Measures Tech Resource 1.4 Current Status of CFBC Technology Tech Update 4.1 CoalFleet Advanced Coal Project Development Consulting for Members’ PC/CFBC Projects 1.6 Review of Water Conservation Measures 1/1/10 3/31/10 6/30/10 9/30/10 12/31/10 Key: Milestone Deliverable 2. Integration of Post-Combustion CO 2 Capture Technologies with Advanced PC & CFBC Plants 2.1 Integrating CO 2 Capture Technologies into New PC and CFBC Plants — Alternative Process Tech Update Tech Update 2.2 Retrofit of CO2 Post-Combustion Technology to the Existing Fleet 3. Evaluation of Oxy-Combustion for Advanced PC and CFBC Plants Tech Update 3.1 Oxy-Combustion Developments, Pilot Operating Experience, and Designs for PC and CFB Plants Tech Update Tech Update
  • 35.
  • 36.
  • 38.

Notas del editor

  1. >60% of U.S. Coal-Based Generation Largest European Coal Generators All 5 Major IGCC-Scale Gasifier Suppliers Two Leading CT Suppliers Two Leading Boiler Suppliers Two Leading Engineer-Procure-Construct Companies Large Asian Equipment Suppliers Major Regional Rail Carrier U.S. DOE
  2. Lifecycle CO2 footprint analysis: This project will examine what is currently known about the lifecycle greenhouse gas emissions of three types of fossil fuel power plants -- an NGCC fueled by domestic gas, an NGCC fueled by LNG from an offshore liquefaction facility, and an SCPC fueled by coal delivered by rail. Existing literature on this subject will be reviewed and a summary will be compiled. Recommendations for additional research to fill gaps in the existing information base will be made.
  3. Advanced Concepts in Pre-Combustion CO2 Capture: A survey of new concepts for pre-combustion capture, such as improved solvents, membrane separation and novel approaches, will be conducted similar to the recent Technology Innovation project, which surveyed emerging post-combustion capture technologies.  The technical readiness level (TRL) of each concept will be defined and the potential advantages of the concepts will be determined to the extent possible.  Recommendations for additional work will then be developed.
  4. Only Inco 740 has creep strength enough to operate above 760C(1400F)/35 MPa (5000psi) .When the pressure is lowered to 28MPa(4000 psig), IN 617, Haynes 230 and Inco 740 qualify. Typically, the best ferritic steel can go up to 620C(1150F),Developmental ferritics can reach 650C(1200F)Austenetics upto675C(1250F), Ni alloys above that. purely based on creep strength