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LaSalle County Station
        Portable X-Ray
          Radiography
                          John Gumnick
    Radiation Protection Superintendent

                     RPM Working Meeting
                              Bruce Power
                       July 15 & 16, 2008
Portable X-Ray Radiography
LaSalle County Station
                  RPM Working Meeting - Bruce Power   2
Goals
•   Maintain or improve
    safe radiography
    controls
•   Reduce dose
•   Maintain quality
•   Reduce the exclusion
    zones
•   Reduce costs
•   Take advantage of
    new technology
                           RPM Working Meeting - Bruce Power   3
Equipment Used
•   XRS-3 Portable X-ray tube
    •   Powered by a 14v battery
    • No dose when not in
      operation
    •   Maximum 6-7 second shot
    •   Portable (12 pounds)
    •   Cost per unit is approx 6K
    •   Remote firing switch
    •   Easy to use
    •   Safe to use

                                     RPM Working Meeting - Bruce Power   4
RPM Working Meeting - Bruce Power   5
Equipment Used
•   VMI Digital RT
    Processing Station
    • No chemicals
    • Immediate results
    • Phosphor imaging
      plates.
    • Less dose to expose
      plates.
    • Email images.

                            RPM Working Meeting - Bruce Power   6
Test Set-Up
•   4 weld mockups made
    (1”-4”)
•   Pre-job brief conducted
•   ALARA brief conducted
•   LaSalle RP documented
    surveys
•   Various shots taken at
    mockups
•   Shot in the IRSF
    (concrete) bldg.
                              RPM Working Meeting - Bruce Power   7
Goals Reviewed
Maintain or improve RT controls
•   No dose when unit is not in operation
•   Only can fire for 6 second shots
•   No cranking or source guide tubes needed.
•   Battery can be removed and unit does not operate.
•   Remote firing device must be held down to operate,
    when released unit shuts down.
•   Alarm sounds when unit is in operation.
•   Lights flash on generator when unit is in operation.



                                       RPM Working Meeting - Bruce Power   8
Goals Reviewed
Lower Dose
•   Task completed with two RPTs rather than
    15
•   Dose from actual radiography source ~0
    mrem
•   Validated TLD and Ion Chamber response
•   Developed operational procedures for field
    use

                               RPM Working Meeting - Bruce Power   9
Goals Reviewed
Maintain Quality
•   1-3” pipe requires 2 shots at 99 pulses (12
    seconds)
•   4” pipe is at the upper range of applicability.
•   Saw the defects that were implanted on test
    pieces
•   Wall profiling or FAC is the quality reviewed
•   ASME shots would still need additional
    testing

                                 RPM Working Meeting - Bruce Power   10
Goals Reviewed




                 RPM Working Meeting - Bruce Power   11
Goals Reviewed
Reduce Exclusion Zones
•   Entire Heater Bay (BWR) does NOT have
    to be entirely locked down for this
    examination.
•   Restriction of turbine floors (PWR) can be
    reduced to small controlled areas.




                              RPM Working Meeting - Bruce Power   12
Goals Reviewed
Reduction of Costs
•   Without shutting the heater bays down one
    day of outage time could potentially be
    saved. ($1M/day)
•   Reduction of RP coverage. 10-15 personnel
    could be reduced to 1 RP technician. $15-
    20K each time used.
•   Can shoot through insulation and is portable.
     Reduction of contractor costs. $1-5K per
    joint
•   Does not decay like a source. Would last
    longer
                               RPM Working Meeting - Bruce Power   13
Goals Reviewed
Technology Improvements
•   With the use of this new X-Ray tube and
    digital RT system this has great potential
    to save dose, money and increase safety
    while maintaining the quality that is
    needed.
•   Purchased two units and implemented for
    FAC radiography inspections.

                              RPM Working Meeting - Bruce Power   14
Limitations
•   Walkdowns needed for unit applicability.
•   Contingency FAC plans for joints we are
    not able to access and shoot.
•   Unit is fragile. This is why two units
    should be available on site.
•   Ion-chamber instrumentation is needed to
    monitor.
•   4” and above or pipe thickness greater
    than 1” is the upper limit of applicability.
                                RPM Working Meeting - Bruce Power   15
L2R11 Results
•   33 FAC radiographs completed in one shift
•   Total crew 2 technicians, 4 radiographers
•   No reshots needed
•   No disruption of scheduled Heater Bay work
    during radiography
•   Total savings ~750k
•   Total dose 12 mrem, essentially the
    background dose from 1 shift in the Heater
    Bay for 6 people

                               RPM Working Meeting - Bruce Power   16

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Portable X-ray Radiography

  • 1. LaSalle County Station Portable X-Ray Radiography John Gumnick Radiation Protection Superintendent RPM Working Meeting Bruce Power July 15 & 16, 2008
  • 2. Portable X-Ray Radiography LaSalle County Station RPM Working Meeting - Bruce Power 2
  • 3. Goals • Maintain or improve safe radiography controls • Reduce dose • Maintain quality • Reduce the exclusion zones • Reduce costs • Take advantage of new technology RPM Working Meeting - Bruce Power 3
  • 4. Equipment Used • XRS-3 Portable X-ray tube • Powered by a 14v battery • No dose when not in operation • Maximum 6-7 second shot • Portable (12 pounds) • Cost per unit is approx 6K • Remote firing switch • Easy to use • Safe to use RPM Working Meeting - Bruce Power 4
  • 5. RPM Working Meeting - Bruce Power 5
  • 6. Equipment Used • VMI Digital RT Processing Station • No chemicals • Immediate results • Phosphor imaging plates. • Less dose to expose plates. • Email images. RPM Working Meeting - Bruce Power 6
  • 7. Test Set-Up • 4 weld mockups made (1”-4”) • Pre-job brief conducted • ALARA brief conducted • LaSalle RP documented surveys • Various shots taken at mockups • Shot in the IRSF (concrete) bldg. RPM Working Meeting - Bruce Power 7
  • 8. Goals Reviewed Maintain or improve RT controls • No dose when unit is not in operation • Only can fire for 6 second shots • No cranking or source guide tubes needed. • Battery can be removed and unit does not operate. • Remote firing device must be held down to operate, when released unit shuts down. • Alarm sounds when unit is in operation. • Lights flash on generator when unit is in operation. RPM Working Meeting - Bruce Power 8
  • 9. Goals Reviewed Lower Dose • Task completed with two RPTs rather than 15 • Dose from actual radiography source ~0 mrem • Validated TLD and Ion Chamber response • Developed operational procedures for field use RPM Working Meeting - Bruce Power 9
  • 10. Goals Reviewed Maintain Quality • 1-3” pipe requires 2 shots at 99 pulses (12 seconds) • 4” pipe is at the upper range of applicability. • Saw the defects that were implanted on test pieces • Wall profiling or FAC is the quality reviewed • ASME shots would still need additional testing RPM Working Meeting - Bruce Power 10
  • 11. Goals Reviewed RPM Working Meeting - Bruce Power 11
  • 12. Goals Reviewed Reduce Exclusion Zones • Entire Heater Bay (BWR) does NOT have to be entirely locked down for this examination. • Restriction of turbine floors (PWR) can be reduced to small controlled areas. RPM Working Meeting - Bruce Power 12
  • 13. Goals Reviewed Reduction of Costs • Without shutting the heater bays down one day of outage time could potentially be saved. ($1M/day) • Reduction of RP coverage. 10-15 personnel could be reduced to 1 RP technician. $15- 20K each time used. • Can shoot through insulation and is portable. Reduction of contractor costs. $1-5K per joint • Does not decay like a source. Would last longer RPM Working Meeting - Bruce Power 13
  • 14. Goals Reviewed Technology Improvements • With the use of this new X-Ray tube and digital RT system this has great potential to save dose, money and increase safety while maintaining the quality that is needed. • Purchased two units and implemented for FAC radiography inspections. RPM Working Meeting - Bruce Power 14
  • 15. Limitations • Walkdowns needed for unit applicability. • Contingency FAC plans for joints we are not able to access and shoot. • Unit is fragile. This is why two units should be available on site. • Ion-chamber instrumentation is needed to monitor. • 4” and above or pipe thickness greater than 1” is the upper limit of applicability. RPM Working Meeting - Bruce Power 15
  • 16. L2R11 Results • 33 FAC radiographs completed in one shift • Total crew 2 technicians, 4 radiographers • No reshots needed • No disruption of scheduled Heater Bay work during radiography • Total savings ~750k • Total dose 12 mrem, essentially the background dose from 1 shift in the Heater Bay for 6 people RPM Working Meeting - Bruce Power 16