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GPO Customer Presentation
- 1. Oxygen Measurement for Process Analytics Presentation Urdorf, January 2010
- 5. Divisional Structure Process Analytics Industrial Weighing Laboratory Division Product Inspection Retail Solutions Laboratory Solutions Industrial Solutions Retail Division
- 6. Value Proposition Process Analytics Measuring key analytical parameters to control production processes:
- 7. Applications Around Customer Processes Plant Water Source Coagulation / Reverse Osmosis/ Demineralizers Cooling Towers/ Boilers Waste Water Recycle & Discharge Downstream Processing Preparation Reactions Waste Water Water Preparation Process Oxygen Gas Phase
- 8. Complete Product Offering DO/O 2 /O 3 Housing TOC Turb Cond pH CO 2 High-end Advanced Basic
- 9. Service Solutions Service XXL Customer Benefits Validation methods and protocols ensure process reproducibility, user monitoring and safe data management. Documented equipment qualification ensures compliance with quality assurance systems such as GLP, GMP and ISO. Calibration processes ensure accurate, reliable and traceable results. Proactive maintenance maximizes uptime and productivity. User training ensures equipment knowledge which leads to safer working processes. Maintenance and Support Calibration Regulatory Compliance Vali- dation Maintenance and Support Calibration Qualification Vali- dation Support Improved service tools enhance customer processes
- 19. 3-Electrode Polarographic Cell Cathode : O 2 + 2H 2 O + 4e - -> 4OH − Anode 4OH - -> O 2 + 2H 2 O + 4e - Reference: AgCl ↔ Ag + + Cl - Electrode reactions InPro 6800 & InPro 6850i Series - Instruction Manual Inner Body Membrane Body O 2 O 2 O 2 R Membrane Cathode Glass insulator Reference Electrolyte Polarization voltage NTC 22k Anode - + I Current U
- 23. Sensor Performance: Response Time 98% Fast Oxygen response time translates into better decision-making into your process in case of sudden change in process conditions
- 25. O 2 Gas Product Offering Transmitter Housing Sensor AirCheck Enhanced Basic
- 26. Technical Facts – Pressure Compensation M400 solution 98% N 2 , 2% O 2 @ 1 bar 2.4 % O 2 1.2 bar 2.0 % O 2 M420 & M700 solution 98% N 2 , 2% O 2 @ 1 bar 2.4 % O 2 1.2 bar 2.0 % O 2 0/4..20 mA 0/4..20 mA 0/4..20 mA 0/4..20 mA Process pressure must be accounted for either in the DCS or in the transmitter
- 35. Return On Investment (ROI) Payback period 4 Months 80% cost saving
- 40. Gas-Phase Oxygen Transmitters Cl1 Div 2 Cl1 Div 1* *pending Pressure input Pressure input Pressure input InPro 6800 G, InPro 6850i G, InPro 6900i G, InPro 6950i G InPro 6800 G, InPro 6850i G, InPro 6900i G, InPro 6950i G InPro 6800 G, InPro 6850i G, InPro 6900i G, InPro 6950i G Single Channel Single Parameter Mixed-mode input 2-Wire, loop powered M420 Single Channel Multi Parameter Mixed-mode input Dual Channel Multi Parameter Mixed-mode input 4-Wire 4-Wire M400 M700
- 44. Communication Capabilities HART and FOUNDATION Fieldbus Integration Open Architecture with PROFIBUS METTLER TOLEDO integrates your analytical measurement into your control system
- 53. Add customer-specific slides from Application Presentation Portfolio !
Notas del editor
- Solutions: Sensor Software / system integration Services LAB (blue): laboratories in many different industries products used for research, DD, QC has become much more sizeable in recent years IND (green) same customer base – however on the manufacturing und e.g. pharma production side. cover solutions across the plant: production, packaging, logistics RET (red): in food retail – provide solutions for the management of fresh goods Important value propositions to your customers: Accelerate processes (DD) Increase efficiency (LAB) Improve product quality (IND) Comply with regulations
- Aside from offering instruments and related software, we offer also an increasing array of services . We are in the midst of a successful transition from a traditional service definition to one of value added services. The foundation is our traditional service business with a significant contract / maintenance business / repair / calibration Now, we are moving decisively into regulatory compliance services, e.g. pharma FDA: IQ, EQ, OQ, PQ Also, we have validation specialists that can assist in all aspects of process validation. Validation methods ensure 21 CFR part 11 conformity . Validation protocols guarantee monitored user management and safe data management. Service is 20% of sales. Many years good growth , slowed down as a result of economy bring it back to good growth.
- ISM is a system for the future and for today., Today ISM gives you a lot of benefits by making all the handling operations much simpler, more error-free and more efficient. Starting with the installation of the sensor. After connecting the sensor to the instrument the ISM system will perform it own configuration. Calibration can be done in a lab or maintenance shop, much easier than at the measuring point.. The ISM will also help you to reduce the amount trouble shootings. In all this steps the ISM function will guide you, save costs and a lot of valuable time. For the future ISM gives our customers a system that is flexible for and expendable.
- Lets take a look at how iSense works.
- Where have the amperometric systems been successful in industrial applications? I would like to group the applications after the background gases that are present in the gas mixture. In the first group, we have blanketing applications where the only other gas present in the gas mixture next to Oxygen is Nitrogen. In these applications, mainly storage and packaging, long term signal stability is key. Here, the important feature of the one-point air calibration is relevant. With only air necessary as calibration gas, the whole characteristic line of the sensor can be quickly verified, and with the AirCheck solution, this can be even done automatically. In the second group, we have Inertization applications, with may be flammable solvents in the background composition. There, safety is a key issue, and this is where the ATEX zone 0 and FM class 1 Div 1 hazardous area certifications are necessary. Both the InPro 6850i G and InPro 6900i G have these certification so centrifuge inertization with oxygen measurement directly in the centrifuge is possible In the third group, Background gas composition is changing with the process conditions. This can be the case in vent collect headers for example. In off-gas monitoring, process conditions are sometimes changing fast. For these applications, the high membrane selectivity and fast response time of the sensor is key.