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Open Source self-replicating 3D printer




                            Josef Průša
                          josefprusa.cz
                       flickr.com/prusajr/
                            @prusajr




Wednesday, April 20, 2011
What is 3D printer?

                    • Additive processes vs. substrative processes
                    • 3D printing adds material instead of milling
                            it away
                    • Technology is 30yrs old


Wednesday, April 20, 2011
How does 3D printer work?



                        Y




                                   X


                            2D + 2D + 2D + 2D + 2D = ?????

Wednesday, April 20, 2011
How does 3D printer work?



                            Z




                                X
                        Y




Wednesday, April 20, 2011
Simplified principle
                      Cartesian robot       +          Extruder


                                Z



                                            +
                                    X
                            Y




                                        = 3D printer
Wednesday, April 20, 2011
Extrusion detail




                                         video by Koen Kooi
Wednesday, April 20, 2011
Extrusion detail




                                         video by Koen Kooi
Wednesday, April 20, 2011
240 whistles for TEDxPrague 300 more to go




Wednesday, April 20, 2011
Printing of whistles




Wednesday, April 20, 2011
Bridge




Wednesday, April 20, 2011
Overhangs




Wednesday, April 20, 2011
Impossible




Wednesday, April 20, 2011
Every can be different!




Wednesday, April 20, 2011
“History”

                    • 2005 - Founded by Dr Adrian Bowyer at
                            the University of Bath
                    • 2006 - First part printed
                    • 2008 - RepRap Darwin
                    • 2009 - RepRap Mendel
                    • 2010 - Huxley, Prusa Mendel
Wednesday, April 20, 2011
2006 first printed part


                    •       Chicken and egg
                            problem




                                              photo by Vik Oliver



Wednesday, April 20, 2011
2008 Darwin

                    •       First printer released

                    •       Big, bulky, hard to
                            assemble

                    •       But it worked!!



                                                     photo by Adrian Bowyer



Wednesday, April 20, 2011
2009 Mendel

                    •       Smaller

                    •       Faster

                    •       Faster to replicate




Wednesday, April 20, 2011
2010 Huxley

                    •       Even smaller

                    •       Still PITA to
                            assemble

                    •       Smaller build area



                                                 photo by Erik De Bruijn


Wednesday, April 20, 2011
2010 Prusa

                    •       Almost no bearings,
                            using PRINTED
                            alternatives

                    •       Build time reduced to
                            few days for newbies

                    •       Half replication time




Wednesday, April 20, 2011
Living thing!




Wednesday, April 20, 2011
Number of printers

                    • nobody really knows, most of the printers
                            are crowd-sourced
                    • Erik de Bruijn estimated in his thesis
                            between 3872 and 4840 people in the
                            community (October 2010)
                    • But what we know for sure, community
                            grows exponentially!!



Wednesday, April 20, 2011
Materials
                    •       mostly thermoplastics in 3mm or 1.75mm rod form
                            •   ABS (LEGO)
                            •   PLA (compostable plastic, throw away cups)
                    •       paste consistence materials
                            •   clay (ceramics)
                            •   silicone
                            •   chocolate
                    •       exotic materials
                            •   metals
                            •   chemicals for electronics printing



Wednesday, April 20, 2011
Impossible ceramics




                                 photo by Unfold
Wednesday, April 20, 2011
Real life use
                    • Starts from small everyday use objects



            by nophead                     by zydac            by DesignGlut




                            by wade
Wednesday, April 20, 2011
photo by MakerGear


Wednesday, April 20, 2011
First ever working
                               open source
                                  glasses?!

                                 GPL v2




 photo by root.cz




Wednesday, April 20, 2011
Upgrade in few hours




Wednesday, April 20, 2011
image by NASA
Wednesday, April 20, 2011
design and image by Tomáš Rousek

Wednesday, April 20, 2011
Whistle story
                            •   Whistle was originally designed by Zaggo, located in germany




                                                          ~10hrs




Wednesday, April 20, 2011
Wednesday, April 20, 2011
Wednesday, April 20, 2011
Wednesday, April 20, 2011
Wednesday, April 20, 2011
3D printer in every home


                    • First in hackerspaces, which will work as
                            3D copy centers. Basically happens now.
                    • Nobody can guesstimate when 3D printer
                            will be in every home




Wednesday, April 20, 2011
Why Open Source
                    • You can’t sell more then one self replicating
                            machine. Its bad business model.
                    • Much faster development
                    • No worries with patents, more time for
                            developments
                    • Free open source education

Wednesday, April 20, 2011
Build party Aachen




Wednesday, April 20, 2011
Build party Maastricht




Wednesday, April 20, 2011
Build parties


                    • People forget how awesome is it to create
                            something with their own hands!!!




Wednesday, April 20, 2011
Discussion

                    • Recyclation?
                    • Commercial printers?
                    • ... ?


Wednesday, April 20, 2011

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RepRap Presentation UJEP

  • 1. Open Source self-replicating 3D printer Josef Průša josefprusa.cz flickr.com/prusajr/ @prusajr Wednesday, April 20, 2011
  • 2. What is 3D printer? • Additive processes vs. substrative processes • 3D printing adds material instead of milling it away • Technology is 30yrs old Wednesday, April 20, 2011
  • 3. How does 3D printer work? Y X 2D + 2D + 2D + 2D + 2D = ????? Wednesday, April 20, 2011
  • 4. How does 3D printer work? Z X Y Wednesday, April 20, 2011
  • 5. Simplified principle Cartesian robot + Extruder Z + X Y = 3D printer Wednesday, April 20, 2011
  • 6. Extrusion detail video by Koen Kooi Wednesday, April 20, 2011
  • 7. Extrusion detail video by Koen Kooi Wednesday, April 20, 2011
  • 8. 240 whistles for TEDxPrague 300 more to go Wednesday, April 20, 2011
  • 13. Every can be different! Wednesday, April 20, 2011
  • 14. “History” • 2005 - Founded by Dr Adrian Bowyer at the University of Bath • 2006 - First part printed • 2008 - RepRap Darwin • 2009 - RepRap Mendel • 2010 - Huxley, Prusa Mendel Wednesday, April 20, 2011
  • 15. 2006 first printed part • Chicken and egg problem photo by Vik Oliver Wednesday, April 20, 2011
  • 16. 2008 Darwin • First printer released • Big, bulky, hard to assemble • But it worked!! photo by Adrian Bowyer Wednesday, April 20, 2011
  • 17. 2009 Mendel • Smaller • Faster • Faster to replicate Wednesday, April 20, 2011
  • 18. 2010 Huxley • Even smaller • Still PITA to assemble • Smaller build area photo by Erik De Bruijn Wednesday, April 20, 2011
  • 19. 2010 Prusa • Almost no bearings, using PRINTED alternatives • Build time reduced to few days for newbies • Half replication time Wednesday, April 20, 2011
  • 21. Number of printers • nobody really knows, most of the printers are crowd-sourced • Erik de Bruijn estimated in his thesis between 3872 and 4840 people in the community (October 2010) • But what we know for sure, community grows exponentially!! Wednesday, April 20, 2011
  • 22. Materials • mostly thermoplastics in 3mm or 1.75mm rod form • ABS (LEGO) • PLA (compostable plastic, throw away cups) • paste consistence materials • clay (ceramics) • silicone • chocolate • exotic materials • metals • chemicals for electronics printing Wednesday, April 20, 2011
  • 23. Impossible ceramics photo by Unfold Wednesday, April 20, 2011
  • 24. Real life use • Starts from small everyday use objects by nophead by zydac by DesignGlut by wade Wednesday, April 20, 2011
  • 26. First ever working open source glasses?! GPL v2 photo by root.cz Wednesday, April 20, 2011
  • 27. Upgrade in few hours Wednesday, April 20, 2011
  • 28. image by NASA Wednesday, April 20, 2011
  • 29. design and image by Tomáš Rousek Wednesday, April 20, 2011
  • 30. Whistle story • Whistle was originally designed by Zaggo, located in germany ~10hrs Wednesday, April 20, 2011
  • 35. 3D printer in every home • First in hackerspaces, which will work as 3D copy centers. Basically happens now. • Nobody can guesstimate when 3D printer will be in every home Wednesday, April 20, 2011
  • 36. Why Open Source • You can’t sell more then one self replicating machine. Its bad business model. • Much faster development • No worries with patents, more time for developments • Free open source education Wednesday, April 20, 2011
  • 39. Build parties • People forget how awesome is it to create something with their own hands!!! Wednesday, April 20, 2011
  • 40. Discussion • Recyclation? • Commercial printers? • ... ? Wednesday, April 20, 2011