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3D Printing: Rapid Prototyping

   Schuyler St. Leger @DocProfSky
         Jim St. Leger @Intel_Jim

          Desert Code Camp
            02 April 2011
Agenda
•   Introduction
•   Ground Rules
•   3D Printing: Overview and Info
•   3D Printing: Hands-on Demonstration
•   Open Discussion, Q&A
Invention of 3D Printers
Stereo                Fused Deposition             3DP
Lithography           Modeling                     Technology




 1984-1988                1988-1992                      1993-1995
     Courtesy of 3D       Courtesy of    Courtesy of Z
     Systems              Stratasys      Corporation
What is 3D Printing?
                                               FDM = Fused
                                               Deposition
                                               Modeling
                                                               Tip /
                                                               Nozzle
                                          Extruded
                                          Plastic




                                                                 X/Y/Z
Photo   Griffith/Lamancusa, PSU   Photo    Zureks, Wikipedia
Photos   RobertHunt on Thingiverse
Photos   RobertHunt on Thingiverse
$2,500                       $14,900                     $69,900




Photo     Fab@Home   Photo permission      Photo permission 3D
                     Dimension/Stratasys   Systems
Logo   RepRap Wiki   Photo    Adrianbowyer
                             on RepRap Wiki
“It Just Works”




Adam                                 Zach   Bre



       Photo   MakerBot Industries
Cupcake
                                                         CNC
Plastic                                                  3D Printer
Filament
                                                           Control
X/Y/Z                                                  Electronics
Axis

Extruder
Head
                                                               Build
Laser Cut                                                   Platform
Wood
Frame

        Photo   Bre on Flickr   Logo permission MakerBot Industries
Photos permission MakerBlock
and MakerBot
http://www.thingiverse.com/
Photos permission Thingiverse and NASA
My First Print




Photo   Zaggo on Thingiverse
Many Colors!

                                  Many Sizes            !
Materials:
 • ABS
 • PLA
 • HDPE
 • Metal
 • Others
       Photo   dave_mennigner     Photo   narnua
                 on Thingiverse      on   Thingiverse
Stefan   Bre   Skimbal
Photos   on Thingiverse:   chylld   jpg     GregT
Photos   Skimbal on Thingiverse
Geneva Wheel                      Nut & Bolt




                                                                  Ducted
                                                                     Fan


Ergo Handle

                               Ball Bearing

Clip                                                Glasses
        Photos      on   nophead         ub3rgeek    Iwo
                         Jag
        Thingiverse:     RayRayWasHere   sideburn    DocProfSky
3D CAD File                      Clone




 Photos   Webca on Thingiverse
Learn More!
                        Print More!


                                    http://www.heatsynclabs.org



http://reprap.org                   http://makerbot.com



                                    http://thingiverse.com
      Logo permission   Logo permission   Logo permission MakerBot
      HeatSync Labs     Thingiverse       Industries
Hands-On Time



 Gather around up front
 where we’ll demonstrate
“The Printing of a Whistle”
Learn More:




    www.HeatSyncLabs.org

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3D Printing Overview

  • 1. 3D Printing: Rapid Prototyping Schuyler St. Leger @DocProfSky Jim St. Leger @Intel_Jim Desert Code Camp 02 April 2011
  • 2. Agenda • Introduction • Ground Rules • 3D Printing: Overview and Info • 3D Printing: Hands-on Demonstration • Open Discussion, Q&A
  • 3. Invention of 3D Printers Stereo Fused Deposition 3DP Lithography Modeling Technology 1984-1988 1988-1992 1993-1995 Courtesy of 3D Courtesy of Courtesy of Z Systems Stratasys Corporation
  • 4. What is 3D Printing? FDM = Fused Deposition Modeling Tip / Nozzle Extruded Plastic X/Y/Z Photo Griffith/Lamancusa, PSU Photo Zureks, Wikipedia
  • 5. Photos RobertHunt on Thingiverse
  • 6. Photos RobertHunt on Thingiverse
  • 7. $2,500 $14,900 $69,900 Photo Fab@Home Photo permission Photo permission 3D Dimension/Stratasys Systems
  • 8. Logo RepRap Wiki Photo Adrianbowyer on RepRap Wiki
  • 9. “It Just Works” Adam Zach Bre Photo MakerBot Industries
  • 10. Cupcake CNC Plastic 3D Printer Filament Control X/Y/Z Electronics Axis Extruder Head Build Laser Cut Platform Wood Frame Photo Bre on Flickr Logo permission MakerBot Industries
  • 13. My First Print Photo Zaggo on Thingiverse
  • 14. Many Colors! Many Sizes ! Materials: • ABS • PLA • HDPE • Metal • Others Photo dave_mennigner Photo narnua on Thingiverse on Thingiverse
  • 15. Stefan Bre Skimbal Photos on Thingiverse: chylld jpg GregT
  • 16. Photos Skimbal on Thingiverse
  • 17. Geneva Wheel Nut & Bolt Ducted Fan Ergo Handle Ball Bearing Clip Glasses Photos on nophead ub3rgeek Iwo Jag Thingiverse: RayRayWasHere sideburn DocProfSky
  • 18. 3D CAD File Clone Photos Webca on Thingiverse
  • 19. Learn More! Print More! http://www.heatsynclabs.org http://reprap.org http://makerbot.com http://thingiverse.com Logo permission Logo permission Logo permission MakerBot HeatSync Labs Thingiverse Industries
  • 20. Hands-On Time Gather around up front where we’ll demonstrate “The Printing of a Whistle”
  • 21. Learn More: www.HeatSyncLabs.org