SlideShare a Scribd company logo
1 of 25
with Judith Kirkness
 Small Business Owner
 Over 20 years experience
working with food manufacturers

 Use software and technology to
solve problems, gain efficiencies
 Lifelong learner

 Author
Done to satisfy the government inspector
Something QA/QC takes care of
Requirement of GFSI certification

It’s just a Cost
Given that you are tracking the
information anyway, how can you get
it working for you for a competitive
advantage?
•
•
•

Increase Jobs (stimulate our economy)
Increase skill set of Ontario workers
Ensure safe foods (for us and to preserve
Canadian reputation)

•

Encourage Entrepreneurship (small
business are the current job creators)

•
•

Improve labour productivity
Help you sell more
•

•
•
•
•
•
•
•
•
•

ERP
Traceability software, inventory/warehouse management
Customization of existing software to get programs connected
Network server installation
Hardware: label printers, barcode/RFID scanners for
traceability use
Mobile devices for traceability collection
Cables and wiring to get hardware connected
Enclosures to protect traceability equipment
Integration Consulting and services for the above
Training your staff and management
•
•
•
•
•
•
•
•
•
•

ERP
Traceability software, inventory/warehouse
management
Customization of existing software to
software pieces talking
Network server installation
Hardware: label printers, barcode/RFID
scanners for traceability use
Mobile devices for traceability collection
Cables and wiring to get hardware
connected
Enclosures to protect traceability
equipment
Integration Consulting and services for the
above
Training your staff and management

•
•
•

•
•
•

Increase Jobs (stimulate
economy)
Increase skill set of Ontario
workers
Ensure safe foods (for us and
to preserve Canadian
reputation)
Encourage Entrepreneurship
Improve labour productivity
Help you sell more
Canadian recalls for year ending March 2012
142
24
31
104
301

allergen related

due to chemical residue
due to extraneous matter
due to microbiological or other food safety concern

Recalls total
Recall reporting is the most important feature for
protecting your brand – time is of the essence
We hope you do more mock recalls
than real ones!

So traceability collection needs to offer
more to be of value…
Bringing information together for analysis can
improve your business in meaningful ways!
Let me share 5 ways…
Item attribute and item substitution tracking/alerting, supplier approvals
• QA/QC Information storage
• Use information for release of product for
sale
• Produce the specific Certificates of
Analysis (CofA’s) for each shipment
• Linking batches to their test results should
there be a problem with a finished good
How are you calculating your costs now?
In your head?
Using spreadsheets?
With pen and paper?
• What goes into your raw material costs?
(landing factors)

• Do you assemble or disassemble
products, or both?
• Costing by batch is a RESULT of entering
quantities of inputs and outputs
• Timely, accurate and also depletes raw
materials or WIP as it creates finished
goods
• Regular, timely comparison of

inputs vs. outputs
• How did yield knowledge help
Halenda’s?
•

•

If the system knows your costs and
knows what you sold each item for to
each customer, it can compute PROFIT
across your items and your customers
Computers can track and deduct
marketing program costs to give you
true profit figures?
•

•
•

Inventory control that includes
traceability and expiry information
combined with reporting can alert you to
approaching dated product
Damaged product can be adjusted out
or scanned to a damage location
FIFO suggestion can help determine
missing units from a lot
•
•
•

•
•
•

ERP or integrated business management systems
Customer portals and dashboards
Barcode scanning and handheld warehouse
management
Plant floor equipment (scales, PLC’s) feeding your
ERP system
Touch screen plant floor weigh/label stations
Mobile worker tablets, scanners, and printers
• Supplier labels?
• Your labels
• Your facility – slot or location labels
• Label printers for GS1-128
1. Choose your software first
2. Don’t skimp on infrastructure

(wireless network)
3. Get the right handheld or
scanning devices for your
environment
• Tablets
• Cellular handhelds

• Mobile printing
We all compete against worldwide players. To win,
you need a goal, a plan, people given the right
training, time to develop and leadership to WIN.

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How Traceability Creates Profitability

  • 2.  Small Business Owner  Over 20 years experience working with food manufacturers  Use software and technology to solve problems, gain efficiencies  Lifelong learner  Author
  • 3. Done to satisfy the government inspector Something QA/QC takes care of Requirement of GFSI certification It’s just a Cost
  • 4. Given that you are tracking the information anyway, how can you get it working for you for a competitive advantage?
  • 5. • • • Increase Jobs (stimulate our economy) Increase skill set of Ontario workers Ensure safe foods (for us and to preserve Canadian reputation) • Encourage Entrepreneurship (small business are the current job creators) • • Improve labour productivity Help you sell more
  • 6. • • • • • • • • • • ERP Traceability software, inventory/warehouse management Customization of existing software to get programs connected Network server installation Hardware: label printers, barcode/RFID scanners for traceability use Mobile devices for traceability collection Cables and wiring to get hardware connected Enclosures to protect traceability equipment Integration Consulting and services for the above Training your staff and management
  • 7. • • • • • • • • • • ERP Traceability software, inventory/warehouse management Customization of existing software to software pieces talking Network server installation Hardware: label printers, barcode/RFID scanners for traceability use Mobile devices for traceability collection Cables and wiring to get hardware connected Enclosures to protect traceability equipment Integration Consulting and services for the above Training your staff and management • • • • • • Increase Jobs (stimulate economy) Increase skill set of Ontario workers Ensure safe foods (for us and to preserve Canadian reputation) Encourage Entrepreneurship Improve labour productivity Help you sell more
  • 8.
  • 9. Canadian recalls for year ending March 2012 142 24 31 104 301 allergen related due to chemical residue due to extraneous matter due to microbiological or other food safety concern Recalls total Recall reporting is the most important feature for protecting your brand – time is of the essence
  • 10. We hope you do more mock recalls than real ones! So traceability collection needs to offer more to be of value…
  • 11. Bringing information together for analysis can improve your business in meaningful ways!
  • 12. Let me share 5 ways…
  • 13. Item attribute and item substitution tracking/alerting, supplier approvals
  • 14. • QA/QC Information storage • Use information for release of product for sale • Produce the specific Certificates of Analysis (CofA’s) for each shipment • Linking batches to their test results should there be a problem with a finished good
  • 15. How are you calculating your costs now? In your head? Using spreadsheets? With pen and paper?
  • 16. • What goes into your raw material costs? (landing factors) • Do you assemble or disassemble products, or both? • Costing by batch is a RESULT of entering quantities of inputs and outputs • Timely, accurate and also depletes raw materials or WIP as it creates finished goods
  • 17. • Regular, timely comparison of inputs vs. outputs • How did yield knowledge help Halenda’s?
  • 18. • • If the system knows your costs and knows what you sold each item for to each customer, it can compute PROFIT across your items and your customers Computers can track and deduct marketing program costs to give you true profit figures?
  • 19. • • • Inventory control that includes traceability and expiry information combined with reporting can alert you to approaching dated product Damaged product can be adjusted out or scanned to a damage location FIFO suggestion can help determine missing units from a lot
  • 20. • • • • • • ERP or integrated business management systems Customer portals and dashboards Barcode scanning and handheld warehouse management Plant floor equipment (scales, PLC’s) feeding your ERP system Touch screen plant floor weigh/label stations Mobile worker tablets, scanners, and printers
  • 21.
  • 22. • Supplier labels? • Your labels • Your facility – slot or location labels • Label printers for GS1-128
  • 23. 1. Choose your software first 2. Don’t skimp on infrastructure (wireless network) 3. Get the right handheld or scanning devices for your environment
  • 24. • Tablets • Cellular handhelds • Mobile printing
  • 25. We all compete against worldwide players. To win, you need a goal, a plan, people given the right training, time to develop and leadership to WIN.