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FRACTURE TOUGHNESS
 &
 its MEASUREMENT




             JAVED ALAM
             10MT10015
What is fracture toughness?

It is a property which describes the ability of a
material with a crack to resist fracture.

The linear-elastic fracture toughness of a material is
determined by Stress intensity factor(K) at which a
thin crack in the material begins to grow, denoted
by KIC

Plastic-elastic fracture toughness is denoted by
JIC
Fracture toughness is a quantitative way of
expressing a material’s resistance to brittle
fracture when a crack is present.

*If a material has much fracture toughness it
   will probably undergo ductile fracture.

*Brittle fracture is very characteristic of
materials with less fracture toughness.
Stress intensity factor (K):

It is used to predict the stress state near
the tip of a crack caused by a remote load
or residual stresses.

It depends on nominal stress, and crack
geometry: K = f(σ, a); It also depends on the
location of crack, magnitude and
distribution of stresses
Fracture Toughness Tests
 A test sample is fatigue loaded to extend the
 machined notch by a prescribed amount.

 A clip gage extensometer is placed at the mouth of
 crack to monitor displacement.


 If a lower toughness level is achieved with a
 thicker sample, then the value obtained initially
 is not valid.
Type of Specimens for Fracture Toughness Tests
Clip Gage Extensometer
Experimental setup




The sample was Perspex
Group-2




          Max. load= 85.11 N




                               Extension at
                               break=6.98mm
Flexural Tests with Pre-cracked Specimens




For three point bending:
 (D = S/2) = KIC = Y.(3PS/2W2t).√ a

Y = 1.93-3.07(a/w)+13.66(a/w)2-23.98(a/w)3+25.22(a/w)4
Calculation of KIC

Width=10.88 mm, t=5.7mm , a(crack length)=4.46mm , S=44
mm

(a/w)=0.41
Y=2.027

Now P= Pmax=85.11 N

Substituting the value of P:

    KIC = 1.143 MPa · m1/2
Group-1




 a= 4.7166

 a/w = 0.414

 Y=2.039

 KIC = 1.086 MPa · m1/2
Group-3    Crack length=5.066mm


                 KIC =1.231 MPa · m1/2




Group -4
            Crack length=6.05mm
Thank you

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Fracture toughness measurement testing

  • 1. FRACTURE TOUGHNESS & its MEASUREMENT JAVED ALAM 10MT10015
  • 2. What is fracture toughness? It is a property which describes the ability of a material with a crack to resist fracture. The linear-elastic fracture toughness of a material is determined by Stress intensity factor(K) at which a thin crack in the material begins to grow, denoted by KIC Plastic-elastic fracture toughness is denoted by JIC
  • 3. Fracture toughness is a quantitative way of expressing a material’s resistance to brittle fracture when a crack is present. *If a material has much fracture toughness it will probably undergo ductile fracture. *Brittle fracture is very characteristic of materials with less fracture toughness.
  • 4. Stress intensity factor (K): It is used to predict the stress state near the tip of a crack caused by a remote load or residual stresses. It depends on nominal stress, and crack geometry: K = f(σ, a); It also depends on the location of crack, magnitude and distribution of stresses
  • 5. Fracture Toughness Tests A test sample is fatigue loaded to extend the machined notch by a prescribed amount. A clip gage extensometer is placed at the mouth of crack to monitor displacement. If a lower toughness level is achieved with a thicker sample, then the value obtained initially is not valid.
  • 6. Type of Specimens for Fracture Toughness Tests
  • 9.
  • 10. Group-2 Max. load= 85.11 N Extension at break=6.98mm
  • 11. Flexural Tests with Pre-cracked Specimens For three point bending: (D = S/2) = KIC = Y.(3PS/2W2t).√ a Y = 1.93-3.07(a/w)+13.66(a/w)2-23.98(a/w)3+25.22(a/w)4
  • 12. Calculation of KIC Width=10.88 mm, t=5.7mm , a(crack length)=4.46mm , S=44 mm (a/w)=0.41 Y=2.027 Now P= Pmax=85.11 N Substituting the value of P: KIC = 1.143 MPa · m1/2
  • 13. Group-1 a= 4.7166 a/w = 0.414 Y=2.039 KIC = 1.086 MPa · m1/2
  • 14. Group-3 Crack length=5.066mm KIC =1.231 MPa · m1/2 Group -4 Crack length=6.05mm