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TOTAL QUALITY
MANAGEMENT
RAZA MUHAMMAD
2K11/COM/27
VI SEMESTER
THIRD YEAR
FACULTY: COMMERCE
TQM Evolution
 Custom-built Articles/Products having considerable
control over Quality.
 Mass- Produced Products with less control over
Quality
 Quality control Department in Factories.
 TQM-based Production facility – enhancing the
Organization through Quality techniques to better
achieve organization’s goals-eg. Productivity and
Profitability with min.wastage.
 ISO Quality Management Systems.
QUALITY IS ….the QUALIFIER!
 Doing it right first time and all the time.
This boosts Customer satisfaction immensely
and increases efficiency of the Business
operations.
 Clearing the bar (ie. Specification or Standard
stipulated) Excellence that is better than a
minimum standard.
Quality - Definitions
 Quality is excellence that is better than a
minimum standard.
It is conformance to standards and
‘fitness of purpose’
 ISO 9000:2000 definition of quality-
It is the degree to which a set of inherent
characteristics fulfills requirements.
 Quality is ‘ fitness for use ‘ of the product –
Joseph Juran.
Quality and customer
expectations
 Quality is also defined as excellence in the
product or service that fulfills or exceeds the
expectations of the customer.
 There are 9 dimensions of quality that may be
found in products that produce customer-
satisfaction.
 Though quality is an abstract perception,it has a
quantitative measure- Q= (P / E ) ,
where Q=quality, P= performance(as
measured by the Mfgr.), and E =
expectations( of the customer).
The 9 Dimensions of Quality
 Performance
 Features
 Conformance
 -----------------------------
 Reliability
 Durability
 Service
 -----------------------------
 Response- of Dealer/ Mfgr. to
Customer
 Aesthetics – of product
 Reputation- of Mfgr./Dealer
Service Features
Performance
Cost
Market Changes
 MONOPOLIST markets Seller’s market
 GLOBAL markets Buyer’s market
 Market more competitive Customer-oriented market
Demand is defined by Users.
 Quality management is a necessity for survival and
growth of the organization in a global environment.
TQM six basic Concepts
 Management commitment to TQM
principles and methods & long term
Quality plans for the Organisation
 Focus on customers – internal & external
 Quality at all levels of the work force.
 Continuous improvement of the
production/business process.
 Treating suppliers as partners
 Establish performance measures for the
processes.
Effects of poor Quality
 Low customer satisfaction
 Low productivity, sales & profit
 Low morale of workforce
 More re-work, material & labour costs
 High inspection costs
 Delay in shipping
 High repair costs
 Higher inventory costs
 Greater waste of material
Benefits of Quality
 Higher customer satisfaction
 Reliable products/services
 Better efficiency of operations
 More productivity & profit
 Better morale of work force
 Less wastage costs
 Less Inspection costs
 Improved process
 More market share
 Spread of happiness & prosperity
 Better quality of life for all.
The Deming Philosophy
 Create and publish the aims and purposes of the
organization
 Learn the new philosophy
 Understand the purpose of inspection
 Stop awarding business based on price alone.
 Improve constantly and forever the System
 Institute training
 Teach and institute leadership
The Deming Philosophy
 Drive out fear,create trust,and create a climate
for innovation
 Optimize the efforts of teams,groups,and staff
areas
 Eliminate exhortations for the work force
 Eliminate numerical quotas for the work force
 Eliminate management by objectives
 Remove barriers to pride of workmanship
 Encourage education and self-improvement for
all
 Take action to accomplish the transformation.
Quality statements
 Vision statement – a short declaration of
what the organization hopes to be
tomorrow.
 Mission statement – a statement of
purpose –who we are,who are our
customers,what we do , and how we do it.
 Quality policy – is a guide for everyone in
the organization ,how they should provide
products and services to the customers.
Quality Costs
 Good Quality – leads to more Productivity
 Sales, Profits, and increased
Operational efficiency and min.
Losses.
 Bad Quality - results in less Productivity,
Sales , Profits and Efficiency -
with Losses amounting to 20% or more
of the Sales revenue generated .
Customer satisfaction
 Customer is the Boss or ’King’
 Customer dictates the market trends and
direction
 Customer not only has needs to be supplied(
basic performance functions)
 Also he ‘wants what he wants!’( additional
features satisfy him and influence his purchase
decision)
 Hence the Suppliers and Manufacturers have to
closely follow at the heel of the customer.
What is customer satisfaction?
 Is it due to Product quality?
 Is it due to pricing?
 Is it due to good customer service ?
 Is it due to company reputation?
 Is it something more?
User purchase perceptions-
from survey
 Performance
 Features
 Service
 Warranty
 Price
 Reputation
( refer pgs.72 and 73, Besterfield)
Customer satisfaction/
dissatisfaction feedback
 Customer feedback has to be continuously
sought and monitored - not one-time only!( Pro-
active! Complaints are a reactive method of
finding out there is a problem)
 Customer feedback can be relayed to Mfgr.
 Performance comparison with competitors can
be known
 Customers needs can be identified
 Relative priorities of quality can be obtained from
the horses’ mouth!
 Areas for improvement can be noted.
Customer feedback methods
 Comment cards enclosed with warranty card
when product is purchased.
 Customer survey and questionnaire
 Customer visits
 Customer focus groups
 Quarterly reports
 Toll-free phones
 e-mail, Internet newsgroups,discussion
forums
 Employee feedback
 Mass customization.
Customers- Handle with care!
 Employers don’t pay wages but it is the
customer who pays the wages!
 So take good care of your customers.
 Customer-care centres not just profit-centres!
 The entire organization must in effect revolve
around the customer – whether the customer is
being well served and if he is really
pleased,contented and satisfied with the
service you have to offer.
Service Quality
 (i )Organisation
 Identify each market segment
 Write down the requirements
 Communicate the requirements
 Organise processes
 Organise physical spaces
Service Quality
 (ii) Customer Care
 Meet the customer’s expectations
 Get the customer’s point of view
 Deliver what is promised
 Make the customer feel valued
 Respond to all complaints
 Over-respond to the customer
 Provide a clean and comfortable customer reception
area.
Service Quality
 (iii) Communication
 Optimize the trade-off between time and
personal attention
 Minimize the number of contact points
 Provide pleasant,knowledgable and
enthusiastic employees
 Write documents in customer-friendly
language.
Service Quality
 (iv) Front-line people
 Hire people who like people
 Challenge them to develop better methods
 Give them the authority to solve problems
 Serve them as internal customers
 Be sure they are adequately trained
 Recognise and reward performance
Service quality
 (v)Leadership
 Lead by example
 Listen to the front-line people
 Strive for continuous process improvement
(Pgs. 88-93 Besterfield)
References
 Total Quality Management - Dale H.
Besterfield et al. ,Pearson education LPE
 Total Quality Management -
R.S.Naagarazan and A.A Arivalagar, New
Age International Publishers.

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Tqm

  • 1. TOTAL QUALITY MANAGEMENT RAZA MUHAMMAD 2K11/COM/27 VI SEMESTER THIRD YEAR FACULTY: COMMERCE
  • 2. TQM Evolution  Custom-built Articles/Products having considerable control over Quality.  Mass- Produced Products with less control over Quality  Quality control Department in Factories.  TQM-based Production facility – enhancing the Organization through Quality techniques to better achieve organization’s goals-eg. Productivity and Profitability with min.wastage.  ISO Quality Management Systems.
  • 3. QUALITY IS ….the QUALIFIER!  Doing it right first time and all the time. This boosts Customer satisfaction immensely and increases efficiency of the Business operations.  Clearing the bar (ie. Specification or Standard stipulated) Excellence that is better than a minimum standard.
  • 4. Quality - Definitions  Quality is excellence that is better than a minimum standard. It is conformance to standards and ‘fitness of purpose’  ISO 9000:2000 definition of quality- It is the degree to which a set of inherent characteristics fulfills requirements.  Quality is ‘ fitness for use ‘ of the product – Joseph Juran.
  • 5. Quality and customer expectations  Quality is also defined as excellence in the product or service that fulfills or exceeds the expectations of the customer.  There are 9 dimensions of quality that may be found in products that produce customer- satisfaction.  Though quality is an abstract perception,it has a quantitative measure- Q= (P / E ) , where Q=quality, P= performance(as measured by the Mfgr.), and E = expectations( of the customer).
  • 6. The 9 Dimensions of Quality  Performance  Features  Conformance  -----------------------------  Reliability  Durability  Service  -----------------------------  Response- of Dealer/ Mfgr. to Customer  Aesthetics – of product  Reputation- of Mfgr./Dealer Service Features Performance Cost
  • 7. Market Changes  MONOPOLIST markets Seller’s market  GLOBAL markets Buyer’s market  Market more competitive Customer-oriented market Demand is defined by Users.  Quality management is a necessity for survival and growth of the organization in a global environment.
  • 8. TQM six basic Concepts  Management commitment to TQM principles and methods & long term Quality plans for the Organisation  Focus on customers – internal & external  Quality at all levels of the work force.  Continuous improvement of the production/business process.  Treating suppliers as partners  Establish performance measures for the processes.
  • 9. Effects of poor Quality  Low customer satisfaction  Low productivity, sales & profit  Low morale of workforce  More re-work, material & labour costs  High inspection costs  Delay in shipping  High repair costs  Higher inventory costs  Greater waste of material
  • 10. Benefits of Quality  Higher customer satisfaction  Reliable products/services  Better efficiency of operations  More productivity & profit  Better morale of work force  Less wastage costs  Less Inspection costs  Improved process  More market share  Spread of happiness & prosperity  Better quality of life for all.
  • 11. The Deming Philosophy  Create and publish the aims and purposes of the organization  Learn the new philosophy  Understand the purpose of inspection  Stop awarding business based on price alone.  Improve constantly and forever the System  Institute training  Teach and institute leadership
  • 12. The Deming Philosophy  Drive out fear,create trust,and create a climate for innovation  Optimize the efforts of teams,groups,and staff areas  Eliminate exhortations for the work force  Eliminate numerical quotas for the work force  Eliminate management by objectives  Remove barriers to pride of workmanship  Encourage education and self-improvement for all  Take action to accomplish the transformation.
  • 13. Quality statements  Vision statement – a short declaration of what the organization hopes to be tomorrow.  Mission statement – a statement of purpose –who we are,who are our customers,what we do , and how we do it.  Quality policy – is a guide for everyone in the organization ,how they should provide products and services to the customers.
  • 14. Quality Costs  Good Quality – leads to more Productivity  Sales, Profits, and increased Operational efficiency and min. Losses.  Bad Quality - results in less Productivity, Sales , Profits and Efficiency - with Losses amounting to 20% or more of the Sales revenue generated .
  • 15. Customer satisfaction  Customer is the Boss or ’King’  Customer dictates the market trends and direction  Customer not only has needs to be supplied( basic performance functions)  Also he ‘wants what he wants!’( additional features satisfy him and influence his purchase decision)  Hence the Suppliers and Manufacturers have to closely follow at the heel of the customer.
  • 16. What is customer satisfaction?  Is it due to Product quality?  Is it due to pricing?  Is it due to good customer service ?  Is it due to company reputation?  Is it something more?
  • 17. User purchase perceptions- from survey  Performance  Features  Service  Warranty  Price  Reputation ( refer pgs.72 and 73, Besterfield)
  • 18. Customer satisfaction/ dissatisfaction feedback  Customer feedback has to be continuously sought and monitored - not one-time only!( Pro- active! Complaints are a reactive method of finding out there is a problem)  Customer feedback can be relayed to Mfgr.  Performance comparison with competitors can be known  Customers needs can be identified  Relative priorities of quality can be obtained from the horses’ mouth!  Areas for improvement can be noted.
  • 19. Customer feedback methods  Comment cards enclosed with warranty card when product is purchased.  Customer survey and questionnaire  Customer visits  Customer focus groups  Quarterly reports  Toll-free phones  e-mail, Internet newsgroups,discussion forums  Employee feedback  Mass customization.
  • 20. Customers- Handle with care!  Employers don’t pay wages but it is the customer who pays the wages!  So take good care of your customers.  Customer-care centres not just profit-centres!  The entire organization must in effect revolve around the customer – whether the customer is being well served and if he is really pleased,contented and satisfied with the service you have to offer.
  • 21. Service Quality  (i )Organisation  Identify each market segment  Write down the requirements  Communicate the requirements  Organise processes  Organise physical spaces
  • 22. Service Quality  (ii) Customer Care  Meet the customer’s expectations  Get the customer’s point of view  Deliver what is promised  Make the customer feel valued  Respond to all complaints  Over-respond to the customer  Provide a clean and comfortable customer reception area.
  • 23. Service Quality  (iii) Communication  Optimize the trade-off between time and personal attention  Minimize the number of contact points  Provide pleasant,knowledgable and enthusiastic employees  Write documents in customer-friendly language.
  • 24. Service Quality  (iv) Front-line people  Hire people who like people  Challenge them to develop better methods  Give them the authority to solve problems  Serve them as internal customers  Be sure they are adequately trained  Recognise and reward performance
  • 25. Service quality  (v)Leadership  Lead by example  Listen to the front-line people  Strive for continuous process improvement (Pgs. 88-93 Besterfield)
  • 26. References  Total Quality Management - Dale H. Besterfield et al. ,Pearson education LPE  Total Quality Management - R.S.Naagarazan and A.A Arivalagar, New Age International Publishers.