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ABSTRACT
• Fiber with advantage of cool feel, moisture absorption, air permeability etc. receives international
attention.
• Tencel, cotton, Polyester are three different types of fibers with different origin, like cotton is a
natural fiber, Tencel is a regenerated fiber, and polyester is a synthetic fiber. All these three fibers
are treated with various finished and the result is determined
• The current textile global scenario has wide scope and need in medical textiles because majority of
the investigator are concerned about infection.
• Anti microbial property, insect resistant, stain release finishes are given to the fabric in sake of
customers wellness.
• PCM finish is given to increase the comfort level of a customer.
• Anti pilling finish is given to increase the quality of the fabric. Hence the garment gets full satisfied
by the customer. Since it fulfils all their basic comfort zone.
2
OBJECTIVES
• To study about Tencel, polyester and cotton fibers and fabrics.
• To knit the fabrics by giving different loop structure and different count.
• Fabric is given some finishes like anti-static, anti-pilling and soil resistant to
Tencel, polyester and cotton fabrics.
• To test the fabrics like abrasion, shrinkage, colour fastness etc.,
• This is been analyzed with the help of statistical analyses.
• The finished fabric is been tested again.
• Garment is constructed and a subjective analyze is made
3
COTTON- Natural fibre
POLYESTER- Synthetic Filament
TENCEL- Regenerated cellulose
4
Cotton
• Natural cellulose fiber
• King of fibers
• Cotton is a renewable resource
• Cotton often is the first choice during hot summer months because of
its inherent breathable quality which makes it cooler to wear.
• Cotton is an inherently soft fabric
5
Polyester
• Synthetic Filament
• Polyester fabrics are relatively inexpensive, and easy to process
• It ranges from very soft to very firm.
• Polyester absorbs less than one percent of moisture by weight, offers
good dimensional stability under a variety of conditions
6
Tencel
• Regenerated cellulose fiber
• Fabrics are more absorbent than cotton, soft as silk and cooler than linen.
• The optimum moisture transport of TENCEL is unique compared to synthetic fibers.
• The fibrillar structure of the fiber supports outstanding moisture absorption due to an
optimal environment for healthy skin.
7
Knitting
• INTERLOOPING of yarns
• Knitted fabrics offer more elasticity than woven fabrics. This makes
them more flattering to the human body, as the fit can be tighter.
8
Processes Sequence
Study about polyester, cotton and tencel fibers
Knitted fabric is produced with different loop length
Fabric is dyed
Cotton and Tencel – reactive dye Polyester – disperse dye
Fabric is tested by various testings to analyse physical and chemical
properties.
9
Dyed fabric is carried out for finishing
Antimicrobial Stain reppelent Insect reppelent Anti pilling PCM
Finished fabric is tested based on various finishes
Garment is constructed with an subjective analysis of the Garment
10
Geometric properties 30s count
11
0
20
40
60
80
100
120
140
160
WPI CPI GSM
TENCEL
POLYESTER
COTTON
0
0.05
0.1
0.15
0.2
0.25
0.3
LOOP LENGTH THIGHTNESS FACTOR
TENCEL
POLYESTER
COTTON
0
20
40
60
80
100
120
140
160
180
200
WPI CPI GSM
TENCEL
POLYESTER
COTTON
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
LOOP LENGTH THIGHTNESS FACTOR
TENCEL
POLYESTER
COTTON
Geometric properties 40s count
12
0
20
40
60
80
100
120
140
160
WPI CPI GSM
TENCEL
POLYESTER
COTTON
0
0.05
0.1
0.15
0.2
0.25
0.3
LOOP LENGTH THIGHTNESS
FACTOR
TENCEL
POLYESTER
COTTON
0
50
100
150
200
WPI CPI GSM
TENCEL
POLYESTER
COTTON
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
LOOP LENGTH THIGHTNESS
FACTOR
TENCEL
POLYESTER
COTTON
Spirality
13
0
1
2
3
4
5
6
7
Single Jersey Double Jersey
Tencel
Polyster
Cotton
0
1
2
3
4
5
6
7
Single Jersey Double Jersey
Tencel
Polyster
Cotton
40’s count
30’s count
Abrasion
14
40’s count
30’s count
0
0.5
1
1.5
2
2.5
3
3.5
Single Jersey Double Jersey
Tencel
Polyester
Cotton
0
0.5
1
1.5
2
2.5
3
3.5
Single Jersey Double Jersey
Tencel
Polyester
Cotton
Shrinkage
15
40’s count
30’s count
0
1
2
3
4
5
6
7
Single Jersey Double Jersey
Tencel
Polyester
Cotton
0
1
2
3
4
5
6
7
Single Jersey Double Jersey
Tencel
Polyester
Cotton
Drapability
16
40’s count
30’s count
44
46
48
50
52
54
56
58
Single Jersey Double Jersey
Tencel
Polyester
Cotton
46
47
48
49
50
51
52
53
Single Jersey Double jersey
Tencel
Polyester
Cotton
Bursting Strength
17
40’s count
30’s count
0
2
4
6
8
10
12
14
16
18
Single jersey Double Jersey
Tencel
Polyester
Cotton
0
2
4
6
8
10
12
14
16
18
Single Jersey Double Jersey
Tencel
Polyester
Cotton
Air permeability
18
40’s count
30’s count
56
57
58
59
60
61
62
63
64
65
66
Single Jersy Double Jersey
Tencel
Polyester
Cotton
57
58
59
60
61
62
63
64
Single Jersey Double Jersey
Tencel
Polyester
Cotton
Anti Microbial
19
40’s count
30’s count
0
5
10
15
20
25
30
Single Jersey Double Jersey
Tencel
Polyester
Cotton
0
5
10
15
20
25
30
35
40
Single Jersey Double Jersey
Tencel
Polyester
Cotton
0
5
10
15
20
25
30
35
Single Jersey Double Jersey
Tencel
Polyester
Cotton
0
5
10
15
20
25
30
35
Single Jersey Double Jersey
Tencel
Polyester
Cotton
E.coli E.coli
S.aureusS.aureus
Stain Release
20
40’s count
30’s count
7.4
7.6
7.8
8
8.2
8.4
8.6
8.8
9
9.2
Single Jersey Double Jersey
Tencel
Polyester
Cotton
0
1
2
3
4
5
6
7
8
9
Single Jersey Double Jersey
Tencel
Polyester
Cotton
Anti Pilling
21
0
1
2
3
4
5
6
Single Jersey Double Jersey
Tencel
Polyester
Cotton0
1
2
3
4
5
6
Single Jersey Double Jersey
Tencel
Polyester
Cotton
40’s count
30’s count
Insect Resistance
22
40’s count
30’s count
80
82
84
86
88
90
92
94
Single Jersey Double Jersey
Tencel
Polyester
Cotton
80
82
84
86
88
90
92
Single Jersey Double Jersey
Tencel
Polyester
Cotton
People prefer to wear
T- shirt 87%
People oftern purchace T-shirt 50%
Garment easily available- cotton
71%
Often garment available- Rarely 60%
Sweat absorbent 90%
cool and dry touch 82%
Anti microbial 79%
Insect resistant 90%
Stain repellent 92%
Anti pilling 79%
Durability 90%
Comfortable fabric -
Tencel 66%
Survey %
GARMENT FEEDBACK
23
24
Garments
25
Conclusion
• Tencel has an extremely smooth, soft surface that drapes beautifully to
flatter every figure. It also has smooth fiber surface feels soft and
supple against the skin and its incredible wicking abilities keep the
skin dry, making Tencel a great fabric for sensitive skin.
• Super fiber can hold up to a beating when both wet and dry, and is
most conveniently resistant to wrinkles. The finishes which were
applied on Tencel does show best result for insect
resistant, stain release, Anti microbial when compared to
Polyester and Cotton. Tencel has impressed by its comfort level
was determined by the survey taken.
26
• Cotton protects against from heat in the summer and cold in the winter
by providing thermal insulation as the cotton fabric traps air between
the fabric fibers. The finishes which were applied on Cotton shows
better result for anti microbial, Anti pilling when compared to
Polyester.
• Polyester has a easy to wear property, it is very hard to stain, it holds
its shape and does not wrinkle, it can be washed easily. It also got
good mechanical and thermal property. The finishes which were
applied on polyester does show best result for stain release when
compared to Tencel and Cotton.
27
FUTURE SCOPE
• Fabric can applied in woven fabric. Since Tencel has great impact among peoples
from the survey it can be blended with other fibers and can be used.
• Tencel yarn can be woven and used for medical purposes and also home furnishing
purposes which gives a good effect and feel to wear the garments.
• Polyester has high durability, but lack in comfort, so when it blends with cotton or
Tencel polyester can reach customers satisfaction.
• Cotton yarn is the same process to which it can be blended with all other types
of yarn in the industrial purposes and also in home furnishing. It can be used in all
areas even in medicine field. Since cotton gives a comfort to wearer it can blend with
any fibers. Cotton yarn is blended with Tencel and it is used for medical, summer
collection and home furnishing purpose.
28
Comparative study on cotton, polyester and tencel

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Comparative study on cotton, polyester and tencel

  • 1.
  • 2. ABSTRACT • Fiber with advantage of cool feel, moisture absorption, air permeability etc. receives international attention. • Tencel, cotton, Polyester are three different types of fibers with different origin, like cotton is a natural fiber, Tencel is a regenerated fiber, and polyester is a synthetic fiber. All these three fibers are treated with various finished and the result is determined • The current textile global scenario has wide scope and need in medical textiles because majority of the investigator are concerned about infection. • Anti microbial property, insect resistant, stain release finishes are given to the fabric in sake of customers wellness. • PCM finish is given to increase the comfort level of a customer. • Anti pilling finish is given to increase the quality of the fabric. Hence the garment gets full satisfied by the customer. Since it fulfils all their basic comfort zone. 2
  • 3. OBJECTIVES • To study about Tencel, polyester and cotton fibers and fabrics. • To knit the fabrics by giving different loop structure and different count. • Fabric is given some finishes like anti-static, anti-pilling and soil resistant to Tencel, polyester and cotton fabrics. • To test the fabrics like abrasion, shrinkage, colour fastness etc., • This is been analyzed with the help of statistical analyses. • The finished fabric is been tested again. • Garment is constructed and a subjective analyze is made 3
  • 4. COTTON- Natural fibre POLYESTER- Synthetic Filament TENCEL- Regenerated cellulose 4
  • 5. Cotton • Natural cellulose fiber • King of fibers • Cotton is a renewable resource • Cotton often is the first choice during hot summer months because of its inherent breathable quality which makes it cooler to wear. • Cotton is an inherently soft fabric 5
  • 6. Polyester • Synthetic Filament • Polyester fabrics are relatively inexpensive, and easy to process • It ranges from very soft to very firm. • Polyester absorbs less than one percent of moisture by weight, offers good dimensional stability under a variety of conditions 6
  • 7. Tencel • Regenerated cellulose fiber • Fabrics are more absorbent than cotton, soft as silk and cooler than linen. • The optimum moisture transport of TENCEL is unique compared to synthetic fibers. • The fibrillar structure of the fiber supports outstanding moisture absorption due to an optimal environment for healthy skin. 7
  • 8. Knitting • INTERLOOPING of yarns • Knitted fabrics offer more elasticity than woven fabrics. This makes them more flattering to the human body, as the fit can be tighter. 8
  • 9. Processes Sequence Study about polyester, cotton and tencel fibers Knitted fabric is produced with different loop length Fabric is dyed Cotton and Tencel – reactive dye Polyester – disperse dye Fabric is tested by various testings to analyse physical and chemical properties. 9
  • 10. Dyed fabric is carried out for finishing Antimicrobial Stain reppelent Insect reppelent Anti pilling PCM Finished fabric is tested based on various finishes Garment is constructed with an subjective analysis of the Garment 10
  • 11. Geometric properties 30s count 11 0 20 40 60 80 100 120 140 160 WPI CPI GSM TENCEL POLYESTER COTTON 0 0.05 0.1 0.15 0.2 0.25 0.3 LOOP LENGTH THIGHTNESS FACTOR TENCEL POLYESTER COTTON 0 20 40 60 80 100 120 140 160 180 200 WPI CPI GSM TENCEL POLYESTER COTTON 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 LOOP LENGTH THIGHTNESS FACTOR TENCEL POLYESTER COTTON
  • 12. Geometric properties 40s count 12 0 20 40 60 80 100 120 140 160 WPI CPI GSM TENCEL POLYESTER COTTON 0 0.05 0.1 0.15 0.2 0.25 0.3 LOOP LENGTH THIGHTNESS FACTOR TENCEL POLYESTER COTTON 0 50 100 150 200 WPI CPI GSM TENCEL POLYESTER COTTON 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 LOOP LENGTH THIGHTNESS FACTOR TENCEL POLYESTER COTTON
  • 13. Spirality 13 0 1 2 3 4 5 6 7 Single Jersey Double Jersey Tencel Polyster Cotton 0 1 2 3 4 5 6 7 Single Jersey Double Jersey Tencel Polyster Cotton 40’s count 30’s count
  • 14. Abrasion 14 40’s count 30’s count 0 0.5 1 1.5 2 2.5 3 3.5 Single Jersey Double Jersey Tencel Polyester Cotton 0 0.5 1 1.5 2 2.5 3 3.5 Single Jersey Double Jersey Tencel Polyester Cotton
  • 15. Shrinkage 15 40’s count 30’s count 0 1 2 3 4 5 6 7 Single Jersey Double Jersey Tencel Polyester Cotton 0 1 2 3 4 5 6 7 Single Jersey Double Jersey Tencel Polyester Cotton
  • 16. Drapability 16 40’s count 30’s count 44 46 48 50 52 54 56 58 Single Jersey Double Jersey Tencel Polyester Cotton 46 47 48 49 50 51 52 53 Single Jersey Double jersey Tencel Polyester Cotton
  • 17. Bursting Strength 17 40’s count 30’s count 0 2 4 6 8 10 12 14 16 18 Single jersey Double Jersey Tencel Polyester Cotton 0 2 4 6 8 10 12 14 16 18 Single Jersey Double Jersey Tencel Polyester Cotton
  • 18. Air permeability 18 40’s count 30’s count 56 57 58 59 60 61 62 63 64 65 66 Single Jersy Double Jersey Tencel Polyester Cotton 57 58 59 60 61 62 63 64 Single Jersey Double Jersey Tencel Polyester Cotton
  • 19. Anti Microbial 19 40’s count 30’s count 0 5 10 15 20 25 30 Single Jersey Double Jersey Tencel Polyester Cotton 0 5 10 15 20 25 30 35 40 Single Jersey Double Jersey Tencel Polyester Cotton 0 5 10 15 20 25 30 35 Single Jersey Double Jersey Tencel Polyester Cotton 0 5 10 15 20 25 30 35 Single Jersey Double Jersey Tencel Polyester Cotton E.coli E.coli S.aureusS.aureus
  • 20. Stain Release 20 40’s count 30’s count 7.4 7.6 7.8 8 8.2 8.4 8.6 8.8 9 9.2 Single Jersey Double Jersey Tencel Polyester Cotton 0 1 2 3 4 5 6 7 8 9 Single Jersey Double Jersey Tencel Polyester Cotton
  • 21. Anti Pilling 21 0 1 2 3 4 5 6 Single Jersey Double Jersey Tencel Polyester Cotton0 1 2 3 4 5 6 Single Jersey Double Jersey Tencel Polyester Cotton 40’s count 30’s count
  • 22. Insect Resistance 22 40’s count 30’s count 80 82 84 86 88 90 92 94 Single Jersey Double Jersey Tencel Polyester Cotton 80 82 84 86 88 90 92 Single Jersey Double Jersey Tencel Polyester Cotton
  • 23. People prefer to wear T- shirt 87% People oftern purchace T-shirt 50% Garment easily available- cotton 71% Often garment available- Rarely 60% Sweat absorbent 90% cool and dry touch 82% Anti microbial 79% Insect resistant 90% Stain repellent 92% Anti pilling 79% Durability 90% Comfortable fabric - Tencel 66% Survey % GARMENT FEEDBACK 23
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  • 26. Conclusion • Tencel has an extremely smooth, soft surface that drapes beautifully to flatter every figure. It also has smooth fiber surface feels soft and supple against the skin and its incredible wicking abilities keep the skin dry, making Tencel a great fabric for sensitive skin. • Super fiber can hold up to a beating when both wet and dry, and is most conveniently resistant to wrinkles. The finishes which were applied on Tencel does show best result for insect resistant, stain release, Anti microbial when compared to Polyester and Cotton. Tencel has impressed by its comfort level was determined by the survey taken. 26
  • 27. • Cotton protects against from heat in the summer and cold in the winter by providing thermal insulation as the cotton fabric traps air between the fabric fibers. The finishes which were applied on Cotton shows better result for anti microbial, Anti pilling when compared to Polyester. • Polyester has a easy to wear property, it is very hard to stain, it holds its shape and does not wrinkle, it can be washed easily. It also got good mechanical and thermal property. The finishes which were applied on polyester does show best result for stain release when compared to Tencel and Cotton. 27
  • 28. FUTURE SCOPE • Fabric can applied in woven fabric. Since Tencel has great impact among peoples from the survey it can be blended with other fibers and can be used. • Tencel yarn can be woven and used for medical purposes and also home furnishing purposes which gives a good effect and feel to wear the garments. • Polyester has high durability, but lack in comfort, so when it blends with cotton or Tencel polyester can reach customers satisfaction. • Cotton yarn is the same process to which it can be blended with all other types of yarn in the industrial purposes and also in home furnishing. It can be used in all areas even in medicine field. Since cotton gives a comfort to wearer it can blend with any fibers. Cotton yarn is blended with Tencel and it is used for medical, summer collection and home furnishing purpose. 28