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Phantom Bills of Material

  Their meaning and purpose
Phantom Supply Type (what Oracle
                 says)
•   Phantom components can be assigned to bill of material component subassemblies and
    subassembly items in Oracle Bills of Material and Oracle Engineering. Components of phantom
    subassemblies are used as if they were tied directly to the parent assembly. Phantom supply types
    cannot be assigned to jobs and repetitive lines/assembly associations in Work in Process. See:
    Phantoms.
•    Phantoms behave normally when they are top level assemblies, such as when master scheduled or
    manufactured on a discrete job. As subassemblies, they lose their distinct identity and become a
    collection of their components. Phantom components (not the phantom itself) are included on
    discrete jobs and repetitive schedules and are listed on the Discrete Job and Repetitive Schedule
    Pick List Reports.
•    Oracle Master Scheduling/MRP and Supply Chain Planning plans phantom subassemblies with lot-
    for-lot lot sizing. Otherwise, phantoms are planned like other assemblies. You must set the lead
    time of a phantom to zero to avoid lead time offset during the planning process. Oracle Master
    Scheduling/MRP and Supply Chain Planning ignores demand time fences, planning time fences, and
    order modifiers when planning phantom subassemblies.
•    When assembly costs are rolled up in Oracle Cost Management, the material costs, but not the
    routing costs, of phantom assemblies are included in the cost of the higher level assemblies that
    include those phantoms.
Common Terms
• Sometimes you hear Phantoms referred to as
  “Blow Through” bills. The is because when a
  phantom is encountered, the system
  effectively blows through it to the
  components below.
Reasons to use, and not use Phantoms
• Create a logical break in the BOM for service
  levels
  – You may need subassemblies you wouldn’t
    normally sell but are needed for service
    replacement
• Flatten the current BOM
  – You may have unnecessary levels in you current
    BOM, do NOT use phantoms to flatten it. A
    phantom should only be used if the subassembly
    can have an identify of its own.
Typical BOM Levels

Level 1   • Finished
            Assembly




                       • Subassembly
          Level 2        (intermediate
                         stage)




                                         • Component
                       Level 3             (raw
                                           material)
Changing the Supply Type to Phantom


     Level 1   • Finished
                 Assembly




                            • Subassembly
               Phantom        (intermediate
                              stage)




                                              • Component
                            Level 2             (raw
                                                material)
The Result


Level 1   • Finished
            Assembly




                       • Component
          Level 2        (raw
                         material)
Simulating a Job without the Phantom




• Here you see how to Simulate a job
Results of the BOM




• Here we see the job calls for the MC97160
  subassembly. We would have to generate
  another job to build it.
Updating the Supply Type




• It is a simple step to update the Supply Type
Results of the Routing




• We see the operation to assemble the
  SB10460.
Simulating a Job with the Phantom




• Here you see how to Simulate a job
Results of a Job with the Phantom




• We now see the job called for the components of the
  MC97160. Effectively this job requires no other jobs to
  build the assembly.
Results of the Routing




• Here we see the Routing did not change. There
  are no operations to build the MC97160.
Conclusion
• We can see there is a very narrow use for
  Phantoms. It is very common to see them
  misused. It is not a feature to reduce work
  orders.
• Some times it is used for logical breaks in the
  assembly to make the bill easier to understand,
  even if there is no intension to build
  subassemblies from them.
• When using phantoms, consideration must be
  made for resource costing. The routing of a
  Phantom is NOT considered in assembly.
Resources
Training Videos
http://www.larrysherrod.com

Oracle User Guides
http://docs.oracle.com/cd/E18727_01/index.htm




                                                Page 16
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Understanding the purpose and proper use of phantom bills of material

  • 1. Phantom Bills of Material Their meaning and purpose
  • 2. Phantom Supply Type (what Oracle says) • Phantom components can be assigned to bill of material component subassemblies and subassembly items in Oracle Bills of Material and Oracle Engineering. Components of phantom subassemblies are used as if they were tied directly to the parent assembly. Phantom supply types cannot be assigned to jobs and repetitive lines/assembly associations in Work in Process. See: Phantoms. • Phantoms behave normally when they are top level assemblies, such as when master scheduled or manufactured on a discrete job. As subassemblies, they lose their distinct identity and become a collection of their components. Phantom components (not the phantom itself) are included on discrete jobs and repetitive schedules and are listed on the Discrete Job and Repetitive Schedule Pick List Reports. • Oracle Master Scheduling/MRP and Supply Chain Planning plans phantom subassemblies with lot- for-lot lot sizing. Otherwise, phantoms are planned like other assemblies. You must set the lead time of a phantom to zero to avoid lead time offset during the planning process. Oracle Master Scheduling/MRP and Supply Chain Planning ignores demand time fences, planning time fences, and order modifiers when planning phantom subassemblies. • When assembly costs are rolled up in Oracle Cost Management, the material costs, but not the routing costs, of phantom assemblies are included in the cost of the higher level assemblies that include those phantoms.
  • 3. Common Terms • Sometimes you hear Phantoms referred to as “Blow Through” bills. The is because when a phantom is encountered, the system effectively blows through it to the components below.
  • 4. Reasons to use, and not use Phantoms • Create a logical break in the BOM for service levels – You may need subassemblies you wouldn’t normally sell but are needed for service replacement • Flatten the current BOM – You may have unnecessary levels in you current BOM, do NOT use phantoms to flatten it. A phantom should only be used if the subassembly can have an identify of its own.
  • 5. Typical BOM Levels Level 1 • Finished Assembly • Subassembly Level 2 (intermediate stage) • Component Level 3 (raw material)
  • 6. Changing the Supply Type to Phantom Level 1 • Finished Assembly • Subassembly Phantom (intermediate stage) • Component Level 2 (raw material)
  • 7. The Result Level 1 • Finished Assembly • Component Level 2 (raw material)
  • 8. Simulating a Job without the Phantom • Here you see how to Simulate a job
  • 9. Results of the BOM • Here we see the job calls for the MC97160 subassembly. We would have to generate another job to build it.
  • 10. Updating the Supply Type • It is a simple step to update the Supply Type
  • 11. Results of the Routing • We see the operation to assemble the SB10460.
  • 12. Simulating a Job with the Phantom • Here you see how to Simulate a job
  • 13. Results of a Job with the Phantom • We now see the job called for the components of the MC97160. Effectively this job requires no other jobs to build the assembly.
  • 14. Results of the Routing • Here we see the Routing did not change. There are no operations to build the MC97160.
  • 15. Conclusion • We can see there is a very narrow use for Phantoms. It is very common to see them misused. It is not a feature to reduce work orders. • Some times it is used for logical breaks in the assembly to make the bill easier to understand, even if there is no intension to build subassemblies from them. • When using phantoms, consideration must be made for resource costing. The routing of a Phantom is NOT considered in assembly.
  • 16. Resources Training Videos http://www.larrysherrod.com Oracle User Guides http://docs.oracle.com/cd/E18727_01/index.htm Page 16