Operasyonel mükemmellik, yalın, verimlilik, sürekli iyileştirme

1. Operational Excellence
Solution Provider
www.leanofis.com
Work for your excellence
info@.leanofis.com

2. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
What we do for your excellence ?
Operational Excellence ( OpEx)
Lean Transformation Manufacturing System Design Lean Innovative Engineering
Lean Operations Management system Flexible manufacturing system design & Design and develop smart solutions for
implementation. implementation with tubular system. montage, poka & yoke and testing
process needs.
Operations Management System Design Production Cell Design Production Machinery Design
• Assessment of the plant • Work stations • Montage process machines
• Current State / Future state VSM • Supermarkets • Montage poka & yoke machines
• Strategic Road Map for improvement • Special Trolleys and flow racks • Test process machines
• Implement latest lean tools • Warehouse Storage systems
• Change the culture • Visual Inform. & Commu.Boards • Hot melt machines and applications
• Develop Lean Leader • Andon Systems
Productivity Flexibility Capability

3. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
Road map for operational excellence….
Lean Transformation
PERF. LEAN
Assesment 5S KAIZEN PULL QAN TPM
MNGMTİ ORG
VISUAL
VSM FLOW JIDOKA QRS P&L
MNGMT
Road Map STANDARD HEIJUNKA POKA & YOKE
SMED PDCA
Manufacturing System Design
Special Visual Inf.
Work Stations Supermarkets Andon Systems
Trolleys Boards
Lean Innovative Engineering
Montage Poka & Yoke Test
Machines Machines Machines
Operational Excellence & Culture Transformation

4. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
1- Lean Transformation
Lean Ofis implement latest lean tools into your value stream by doing workshop
applications in GENBA together with know-how transfer in the area of Lean
Operations Management.
Operational processs assessment with 17 category
processs
Current State Analysis ( Value Stream Mapping)
Future State Analysis
Kaizen Game plan ( Improvement Road Map)
Map)
Implementation of Lean Tools for operational Excellence
Work Place Organizations ( Standard , 5S, Visual Management)
Establish continual flow ( Pull system, Kanban, SMED, Supermarket)
Kanban,
Implement Quality Assurance Network ( Jidoka, Poka & Yoke)
Jidoka,
Implement TPM and quick response system for operational
availability
Benc
Bench marking for operations management

5. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
1- Lean Transformation
Lean Ofis perform detailed assessment analysis to understand the operational
excellence maturity and create strategic improvement plan for development.
( Hoshin Plan)

6. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
1- Lean Transformation
Lean Ofis perform detailed assessment analysis to understand the operational excellence
maturity and create strategic improvement plan for development. ( Hoshin Plan)

7. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
1- Lean Transformation
Lean Ofis Implement latest lean tools into value stram by doing analyze and application together
with the Plant Team in order to establish operational standards in all area of the chain.
LEAN
Pull Stop @
Production Abnormality
Single Piece Six
JIT Kaizen Jidoka
Flow JIT Sigma Jidoka
Autonomation
Takt Time
Production
Heijunka
Heijunka
Level Loading Sequencing
Value Stream Map, 5S , Supermarkets , SMED
Foundation
(VSM, 5 S, Standard, Supermarket, SMED)

8. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
2- Manufacturing System Design with tubular system
Lean Ofis design and implement special and flexible smart solutions for the
production cell. Tubular system (special pipe and connection items) provide flexibility
for future engineering changes and capacity adjustments.
Material Handling Systems for material flow and space optimization
Supermarkets
Flow rack trolleys
Warehouse storage
Process flow configuration system
Single Work stations
Special tooling's equipped work stations
U shape Assembly lines
Visual management and communication systems for information flow
Special design panels and boards included necessary form

9. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
2- Manufacturing System Design with tubular system
3
mm
30
1 2
5 6
4

10. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
2- Manufacturing System Design with tubular system ( samples)
Visual Management Clasical WS Flow Racks
Tailor Made WS Communication Area Supermarket

11. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
3- Lean Innovative Engineering
Lean Ofis design and implement special smart solutions for your machinery needs
such as poka&yoke machines, montage machines and test machines.
Production Cell Machinery design
Montage Poka & Yoke machines
Test Machines
Special needs equipments
needs
Plant configurations
Factory lay-out solutions
lay-

12. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
3- Lean Innovative Engineering ( Process Flow)
DESIGN FMEA VERIFY LAUNCH
Technology Phsical Verification /
Concept Production
Selection Design Qualification
Design Intent
Customer needs
Product requirement

13. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
3- Lean Innovative Engineering ( Sample Poka & Yoke Machines)

14. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
Lean Ofis
The productivity has never become so important like today.
“More and more with less and less” is the main topic of all companies nowadays. How could that
be achieved? Our answer, as Lean Office, would be “Operational Excellence”.
Increasing competition and recent economical crises in the world make productivity and
efficiency in all business operations a major and critical issue for companies today. To be a good
example not only in its field, but also in general in the business world,
Operational processes and procedures must be designed thoroughly,
Development program for the employees must be followed,
Performance based and Lean management system must be applied,
Lean office has been founded as a “change management and application” consulting company in
Lean Ofis August 2008, Istanbul, Turkey. A consultant who is appreciated in business world, who; Pushes the
LAG Danışmanlık ltd. customer towards making progress and motivates them Assumes a leadership role on behalf of the
Beyaz köşk sokak, No:15 / 1 business owner Decreasing dependency of himself in time
34840 Küçükyalı - İstanbul
As a principle in lean office rather than giving advice which is common in general consultancy
practice, we implement the lean concept each and every processes in the operations.
Tel 0 216 366 34 42
Fax: 0 216 366 34 62 Our mission is; to be a solution partner of our client in its operational excellence journey with
info@leanofis.com implementations in the field together with your people, while our Lean Ofis consultants transfer
www.leanofis.com their know-how and expertise, they also teach how to gain know-why culture when you are at
work.
Therefore, aiming customer intimacy and operational excellence in its consultancy services, Lean
office is positioned itself much closer to you and your people while striving for the best all the time

15. Lean Ofis : Operational Productivty in Manufacturing
Work for your excellence
Lütfi Apilioğulları
Lütfi Apilioğulları, MBA
Lean Ofis
Funder / Principle Consultant
Operations Management / Lean Six Sigma
Tel 0 216 366 34 42
Fax: 0 216 366 34 62
Mobile 0 532 253 43 36
lutfi.apiliogullari@leanofis.com
www.leanofis.com
Apiliogullari has built a successful career based on his enriched experience gained in automotive, telecommunication and electronics industries
both in national and international companies. He worked in various positions in these industries as an engineering manager, manufacturing
manager, operations director, Lean manufacturing coordinator and Plant Manager.
He worked together with Sensei's in the lean transformation and factory operations management a long time and has hands-on "Lean Six Sigma"
experience in more than 350 kaizen applications in Turkey and abroad.
As an expert in the areas of Toyota methodology in plant management, advanced level Lean & Six Sigma applications and change management,
Apiliogullari wrote a book "Lean Transformation / Code of Productivity" which will be published by Sistem Publications on February 2010.
He has Bachelors degree in Electrical Engineering, Dokuz Eylul University, Izmir and Master of Business Administration degree (MBA) from the
same university. Apiliogullari is married with one children.