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Will Thin Films win in India?
      Madhavan Nampoothiri




        December 13, 2011
            Mumbai
Agenda

1. Introduction

2. How is Thin Film Technology doing in India ?

3. What is driving the growth?

4. What is the future outlook for Thin Films?

5. Conclusion
Agenda

1. Introduction
2.   How is Thin Film Technology doing in India ?

3.   What is driving the growth?

4.   What is the future outlook for Thin Films?

5.   Conclusion
Thin Films – From Niche to Mainstream

                             Global Thin Film market share
     20%                                                                                              $500
                                                                                                             -Thin film market share
                                                                                                             increased when
     18%                                                                         18%                  $450
                                                                                                             polysilicon prices went
     16%                                                                                              $400
                                                                                                             up, and vice versa.
     14%                                                                                              $350
                                                                                                13%
     12%
                                                                  13%
                                                                                                      $300   - The decreasing price
     10%                                          10%                                                 $250
                                                                                                             differential with c-Si is
                                                                                                             reducing cost
      8%                                                                                              $200
                                    8%                                                                       competitiveness of TF
      6%               6%                                                                             $150

      4%                                                                                              $100

      2%                                                                                              $50
                 $70           $100           $250           $450          $70
                                                                                          $50
      0%                                                                                              $-
                2005           2006           2007           2008         2009            2010

                            Average Polysilicon spot price $/kg         Thin Films % Share



Souce : Analysis based on GTM Research, iSuppli, Photon International and other sources
PV production – c-Si dominates
  2010 Cell production by Technology(MW-dc)
          CIS/CIGS                    Thin film Si
              426                        1,339
                                          5%
                                                      -c-Si has large market share
              2%
       CdTe
       1,438
                                                      - In thin films, CdTe is the leader
   Super
         6%                                           -a-Si not far behind
Monocrystallin                                        - CIGS is makings its presence felt
    e Si
                           Standard
    920
                         Crystalline Si
    4%
                            19,768
                             83%




                                                            Thin Film capacity in 2012(MW)
-China has significant Thin Film                     3000
capacity                                             2500
                                                     2000
-Europe leads in Emerging technologies               1500
                                                     1000
- a-Si leads in production capacity                   500
                                                        0




                                                                  CdTe   CIGS   a-Si   Emerging
Source: GTM Research
Agenda

1.   Introduction


2. How is Thin Film Technology doing in
   India ?
3.   What is driving the growth?

4.   What is the future outlook for Thin Films?

5.   Conclusion
C-Si dominates in production….

• JNNSM target – 4 to 5 GW of PV production capacity by 2022
• Local content requirement in JNNSM(Phase 1)
   – C-Si : and Modules to be made-in-India
   – Thin films: No import restrictions
• No local content mandates in state policies

• C-Si Module manufacturing capacity ~ 1500 MW
• C-Si Cell manufacturing capacity ~ 600 MW
• Thin film manufacturing capacity – Negligible
   – Moser Baer, Shurjo Energy and HHV Solar
....but, Thin Film dominates in installations
                             Technology selection under JNNSM
                       120
                                                                        Gujarat State policy
                                                                        - 60-70% thin films
                       100
 Installations in MS




                        80

                        60

                        40

                        20

                         0
                                 Total             IREDA         NVVN

                                                Type of scheme

                                         C-Si      Thin Films




-India bucks the global trend
- Thin films grabbed more than 60% market share
India – a good export market for global TF
                     companies
          a-Si/μc-Si                                           CIGS                         CdTe


Dupont                 USA                         MiaSolé         USA        First Solar      USA
ECD/Uni-solar USA                                  Q-Cells(Solibro) Germany   Abound Solar     USA
Masdar PV              Germany                     SolarFrontier   Japan
NexPower               China
Schott Solar           Germany
Sharp                  Japan
T-Solar                Spain
 Note: The above is a partial list of TF companies in India


 -CdTe very popular, First Solar has high market share
 - a-Si, despite lower efficiencies, have seen lot of companies coming
 -CIGS also has takers
Agenda

1. Introduction

2. How is Thin Film Technology doing in India ?

3. What is driving the growth?
4. What is the future outlook for Thin Films?

5. Conclusion
Growth Drivers


                  Technology
                 -Temperature
                   coefficient
               -Spectral response




       Cost
                               Financing
  - Lower module                - Ease of
       cost                     financing
- Inexpensive land
                                 through
                             EXIM/ECB route
1. How is Thin Film Technology doing in India?

3. What is driving the growth?
  a. Technology


4. What could happen?
Thin Film Vs c-Si

           Advantages                   Disadvantages
•   Temperature coefficient    •   Conversion efficiencies
•   Better performance under   •   Area requirement
    diffuse light conditions   •   Higher BOS requirement
•   Higher Energy Yield        •   Breakage
•   Faster energy payback      •   Aging behavior not known
•   Module grounding not       •   Materials shortage/toxicity
    required for frameless
    modules
Temperature coefficient – The TF USP..
                                         Efficiency drop at elevated temperatures
                         14%

                         13%

                         12%
Cconversion efficiency




                         11%

                         10%

                         9%

                         8%

                         7%

                         6%
                               25   30   35          40      45   50      55       60    65       70    75   80   85
                                                                   Temperature(Deg C)

                                              a-Si        CdTe    CIGS      C-Si(Mono)    c-Si(Multi)



          - Efficiencies at STC(25 Deg C) is misleading, since that is rare in India
          - c-Si loses efficiencies faster
          - Higher energy yield during peak season
Spectral response - Another differentiator




• Ability to absorb more light in the spectrum, especially
  junction a-Si
• Better performance under diffuse light Lesser shading effect
• Higher energy yield
The result : Higher energy yield for TF




                                      Source: GTM Research

  - TF consistently generating more electricity
1. How is Thin Film Technology doing in India?

3. What is driving the growth?
  b. Costs


4. What could happen?
Module cost : C-Si closing in, but TF still
                 maintains some advantage.
                                            Spot price(Euro/Wp)
          2.05


          1.85


          1.65


          1.45
Euro/Wp




          1.25


          1.05


          0.85


          0.65




                        Avg C-Si(Germany)      Avg C-Si(Japan/Korea)              Avg c-Si(China/Taiwan)
                        CdTe                   Silicon Tandem(a-Si/Micro-Si)      Amorphous Silicon



          -CIGS price/Wp closer to c-Si

                                                                               Source: pvxchange.com
Land and BoS Costs – Disadvantage for Thin
                  Films

• Land requirement higher for Thin Films
• BoS requirement higher because of lower efficiencies
                BOS cost comparison : c-Si v CdTe




     $13,000 higher for Thin Film plant             Source: GTM Research
Operations and Maintenance – Higher cost


• More exposed area – more cleaning, more
  manpower requirement

• More BOS ….
  – More Strings
  – More Fuses
  – More cable
  …..more breakdown possibilities
Still….

• Overall cost lower than c-Si
  – Land cost in India is negligible
  – Higher BOS cost offset by lower module price
  – O&M Labor cost low


• Marketing mantra for TF
  – $/kWh and not $/Wp
1. How is Thin Film Technology doing in India?

3. What is driving the growth?
  c. Financing
4. What could happen?
Cost of Financing

• Project financing – very challenging to secure

• Indian banks are more comfortable with recourse-to-
  balance sheet financing

• EXIM, ECB banks offer attractive interest rates

• Even after hedging and insurance, cost of capital at 8-9%
  as against 13%+ for local financing
Agenda

1.   Introduction

2.   How is Thin Film Technology doing in India ?

3.   What is driving the growth?

4. What is the future outlook for Thin Films?
5.   Conclusion
Thin films domination to continue

• JNNSM - Round 2 : 350 MW allotted
   – 300 MWp of projects will be in Rajasthan
   – At least 250 MW expected to go for thin films


• Gujarat – TF likely to dominate

• Rajasthan and Karnataka – TF likely to grab higher market
  share than c-Si
c-Si manufacturing will require stimulus

• Local content requirement objectives not likely to be met

• Indian c-Si manufacturers will be forced to reduce costs faster
  to remain competitive with TF

• Policy support critical to develop local PV manufacturing
  ecosystem

• Rooftop policies could help c-Si because of limited space
Will TF be manufactured in India?

                          a- Si                 CdTe                      CIGS

Capital            $ 2.92 Million / MW   $ 1.46 Million / MW      $ 2.02 Million / MW
Investments*
Project timeline        2.5 – 3 yrs          1.5 – 2 years              ~ 2 Years


Cost Drivers       Raw materials and     Raw materials and        Raw materials and
                   consumables,          consumables,             consumables,
                   CAPEX depreciation    CAPEX depreciation       CAPEX depreciation




                                                             * Excluding land cost


 -Long lead times and huge investments are challenges
 -Global excess production capacity is a major roadblock
Agenda

1. Introduction

2. How is Thin Film Technology doing in India ?

3. What is driving the growth?

4. What could happen?

5. Conclusion
Takeaways..
• Thin film technology adopted by majority of Indian
  developers
• Yield, lower capital cost and better financing options
  driving TF growth in India
• Local content mandates have had limited impact
• Global TF manufacturers benefitting from India’s
  solar boom…
• … but the Indian TF manufacturing ecosystem is yet
  to evolve
Conclusion

• Global market dynamics will have huge impact
  on the technology selection

• If c-Si prices achieve parity with TF, c-Si will
  become more competitive

• As long as land is cheap, thin films will rule in
  India
May the technology with the best
          $/kWp Win!!
Thank you




 Madhavan Nampoothiri
Energy Alternatives India
  Mob: 98848-29214
   madhavan@eai.in
      www.eai.in

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Thin film Solar Photovoltaics in India

  • 1. Will Thin Films win in India? Madhavan Nampoothiri December 13, 2011 Mumbai
  • 2. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 3. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 4. Thin Films – From Niche to Mainstream Global Thin Film market share 20% $500 -Thin film market share increased when 18% 18% $450 polysilicon prices went 16% $400 up, and vice versa. 14% $350 13% 12% 13% $300 - The decreasing price 10% 10% $250 differential with c-Si is reducing cost 8% $200 8% competitiveness of TF 6% 6% $150 4% $100 2% $50 $70 $100 $250 $450 $70 $50 0% $- 2005 2006 2007 2008 2009 2010 Average Polysilicon spot price $/kg Thin Films % Share Souce : Analysis based on GTM Research, iSuppli, Photon International and other sources
  • 5. PV production – c-Si dominates 2010 Cell production by Technology(MW-dc) CIS/CIGS Thin film Si 426 1,339 5% -c-Si has large market share 2% CdTe 1,438 - In thin films, CdTe is the leader Super 6% -a-Si not far behind Monocrystallin - CIGS is makings its presence felt e Si Standard 920 Crystalline Si 4% 19,768 83% Thin Film capacity in 2012(MW) -China has significant Thin Film 3000 capacity 2500 2000 -Europe leads in Emerging technologies 1500 1000 - a-Si leads in production capacity 500 0 CdTe CIGS a-Si Emerging Source: GTM Research
  • 6. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 7. C-Si dominates in production…. • JNNSM target – 4 to 5 GW of PV production capacity by 2022 • Local content requirement in JNNSM(Phase 1) – C-Si : and Modules to be made-in-India – Thin films: No import restrictions • No local content mandates in state policies • C-Si Module manufacturing capacity ~ 1500 MW • C-Si Cell manufacturing capacity ~ 600 MW • Thin film manufacturing capacity – Negligible – Moser Baer, Shurjo Energy and HHV Solar
  • 8. ....but, Thin Film dominates in installations Technology selection under JNNSM 120 Gujarat State policy - 60-70% thin films 100 Installations in MS 80 60 40 20 0 Total IREDA NVVN Type of scheme C-Si Thin Films -India bucks the global trend - Thin films grabbed more than 60% market share
  • 9. India – a good export market for global TF companies a-Si/μc-Si CIGS CdTe Dupont USA MiaSolé USA First Solar USA ECD/Uni-solar USA Q-Cells(Solibro) Germany Abound Solar USA Masdar PV Germany SolarFrontier Japan NexPower China Schott Solar Germany Sharp Japan T-Solar Spain Note: The above is a partial list of TF companies in India -CdTe very popular, First Solar has high market share - a-Si, despite lower efficiencies, have seen lot of companies coming -CIGS also has takers
  • 10. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 11. Growth Drivers Technology -Temperature coefficient -Spectral response Cost Financing - Lower module - Ease of cost financing - Inexpensive land through EXIM/ECB route
  • 12. 1. How is Thin Film Technology doing in India? 3. What is driving the growth? a. Technology 4. What could happen?
  • 13. Thin Film Vs c-Si Advantages Disadvantages • Temperature coefficient • Conversion efficiencies • Better performance under • Area requirement diffuse light conditions • Higher BOS requirement • Higher Energy Yield • Breakage • Faster energy payback • Aging behavior not known • Module grounding not • Materials shortage/toxicity required for frameless modules
  • 14. Temperature coefficient – The TF USP.. Efficiency drop at elevated temperatures 14% 13% 12% Cconversion efficiency 11% 10% 9% 8% 7% 6% 25 30 35 40 45 50 55 60 65 70 75 80 85 Temperature(Deg C) a-Si CdTe CIGS C-Si(Mono) c-Si(Multi) - Efficiencies at STC(25 Deg C) is misleading, since that is rare in India - c-Si loses efficiencies faster - Higher energy yield during peak season
  • 15. Spectral response - Another differentiator • Ability to absorb more light in the spectrum, especially junction a-Si • Better performance under diffuse light Lesser shading effect • Higher energy yield
  • 16. The result : Higher energy yield for TF Source: GTM Research - TF consistently generating more electricity
  • 17. 1. How is Thin Film Technology doing in India? 3. What is driving the growth? b. Costs 4. What could happen?
  • 18. Module cost : C-Si closing in, but TF still maintains some advantage. Spot price(Euro/Wp) 2.05 1.85 1.65 1.45 Euro/Wp 1.25 1.05 0.85 0.65 Avg C-Si(Germany) Avg C-Si(Japan/Korea) Avg c-Si(China/Taiwan) CdTe Silicon Tandem(a-Si/Micro-Si) Amorphous Silicon -CIGS price/Wp closer to c-Si Source: pvxchange.com
  • 19. Land and BoS Costs – Disadvantage for Thin Films • Land requirement higher for Thin Films • BoS requirement higher because of lower efficiencies BOS cost comparison : c-Si v CdTe $13,000 higher for Thin Film plant Source: GTM Research
  • 20. Operations and Maintenance – Higher cost • More exposed area – more cleaning, more manpower requirement • More BOS …. – More Strings – More Fuses – More cable …..more breakdown possibilities
  • 21. Still…. • Overall cost lower than c-Si – Land cost in India is negligible – Higher BOS cost offset by lower module price – O&M Labor cost low • Marketing mantra for TF – $/kWh and not $/Wp
  • 22. 1. How is Thin Film Technology doing in India? 3. What is driving the growth? c. Financing 4. What could happen?
  • 23. Cost of Financing • Project financing – very challenging to secure • Indian banks are more comfortable with recourse-to- balance sheet financing • EXIM, ECB banks offer attractive interest rates • Even after hedging and insurance, cost of capital at 8-9% as against 13%+ for local financing
  • 24. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 25. Thin films domination to continue • JNNSM - Round 2 : 350 MW allotted – 300 MWp of projects will be in Rajasthan – At least 250 MW expected to go for thin films • Gujarat – TF likely to dominate • Rajasthan and Karnataka – TF likely to grab higher market share than c-Si
  • 26. c-Si manufacturing will require stimulus • Local content requirement objectives not likely to be met • Indian c-Si manufacturers will be forced to reduce costs faster to remain competitive with TF • Policy support critical to develop local PV manufacturing ecosystem • Rooftop policies could help c-Si because of limited space
  • 27. Will TF be manufactured in India? a- Si CdTe CIGS Capital $ 2.92 Million / MW $ 1.46 Million / MW $ 2.02 Million / MW Investments* Project timeline 2.5 – 3 yrs 1.5 – 2 years ~ 2 Years Cost Drivers Raw materials and Raw materials and Raw materials and consumables, consumables, consumables, CAPEX depreciation CAPEX depreciation CAPEX depreciation * Excluding land cost -Long lead times and huge investments are challenges -Global excess production capacity is a major roadblock
  • 28. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What could happen? 5. Conclusion
  • 29. Takeaways.. • Thin film technology adopted by majority of Indian developers • Yield, lower capital cost and better financing options driving TF growth in India • Local content mandates have had limited impact • Global TF manufacturers benefitting from India’s solar boom… • … but the Indian TF manufacturing ecosystem is yet to evolve
  • 30. Conclusion • Global market dynamics will have huge impact on the technology selection • If c-Si prices achieve parity with TF, c-Si will become more competitive • As long as land is cheap, thin films will rule in India
  • 31. May the technology with the best $/kWp Win!!
  • 32. Thank you Madhavan Nampoothiri Energy Alternatives India Mob: 98848-29214 madhavan@eai.in www.eai.in

Editor's Notes

  1. i
  2. Oerlikon – 240 million euro’s / 120 mw of a- si plantFirst Solar – 430 million $ for a 300 mw CdTe plantCentrotherm– 1.4 billion euro’s for a 1000 mw CIGS plant