Genesis Systems Group provides robotic welding automation services and products from a single source. They offer expertise in part design for manufacturability, fixture design, weld cell layout planning, simulation and offline programming, robotic positioning equipment, part handling systems, various welding processes, and economic analysis of automation projects. Contact information is provided for Terry O'Connell, Vice President of Sales and Marketing.

1. G enesis S ystems G roup, LLC INNOVATION and EXPERIENCE from your Single Source

2. Sample Videos

3. Automation Economics

4. Sample Parts

5. Robotic Welding Automation (Part Design – Weld Joints)

6. Robotic Welding Automation (Part Design – DFM) Example Problem In this example, a bracket is welded to an axle tube. Our dimensional analysis revealed the brackets true position hole relative to the brackets welded edge could result in a large gap, creating a possible: (1) - bad weld or interference; or (2) - dimensional problem. Example Solution A trim operation for the bracket was added to ensure, (3) – a good weld and dimension. 1 2 3

7. Robotic Welding Automation (Part Design – DFM)

11. Robotic Welding Automation (Processing – Part Flow, Easy)

12. Robotic Welding Automation (Processing – Part Flow, Medium)

13. Robotic Welding Automation (Processing – Part Flow, Complex)

14. Robotic Welding Automation (Processing – Weld Cell Layouts)

15. Robotic Welding Automation (Processing – Weld Cell Layouts) 4M CM3X

16. Robotic Welding Automation (Processing – Weld Cell Layouts) RC3L 4M

17. Robotic Welding Automation (Processing – Weld Cell Layouts) 3M3

18. Robotic Welding Automation (Processing – Process, Planning, Tools) Simulation, Offline Programming

19. Robotic Welding Automation (Positioning - Table)

20. Robotic Welding Automation (Positioning – Single Axis)

21. Robotic Welding Automation (Positioning – Dual Axis)

22. Robotic Welding Automation (Positioning – Tracks)

23. Robotic Welding Automation (Positioning – Part Handling)

24. Robotic Welding Automation (Welding Process – Weld Positioning)

25. Robotic Welding Automation (Welding Process – Tandem Wire)

26. Robotic Welding Automation (Welding Process – Pulse on Pulse) .063 Aluminum Welding – Outside Corners

27. Robotic Welding Automation (Welding Process - CMT) Thin Material

28. Robotic Welding Automation (Welding Process – Laser & Laser Hybrid) Penetration and Speed

29. Automation Economics

30. Contact Information Terry O’Connell Vice-President – Sales / Marketing Genesis Systems Group, LLC 8900 Harrison Street Davenport, IA 52606 Phone: (563) 445-5626 Email: [email_address] Web: genesis-systems.com