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No-Tie Lace
System
Design Proposal




 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Needs Addressed
•  Laces hard to tie when
   under high tension
•  Difficult to get correct
   lace tension
•  Cold hands make tying
   even harder
•  Frequent adjustment not
   practical with tied
   laces – especially when
   using double-knots
 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
System Description
Laces slide freely
in one direction
and lock in groove
when released




  Left lace in                                                       Right lace in
 bottom groove                                                         top groove

 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Usage
•  Start day—loose laces for
   increased comfort
•  Top of run—tighten laces to
   optimum riding tension (with
   gloves on!)
•  When needed—release laces and
   adjust tension
•  Bottom of run—loosen laces for
   chair ride or hiking
 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Component Design




 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Component Design




 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Robust Design
•  Intuitive design
•  Easy to use
•  Laces pull in
   opposing directions
   in equal force to
   minimize stress
   placed on joint
   between component and
   boot tongue
 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Intellectual Property
•  Apply proven sailing
   technology to apparel
•  Unique design—different
   from other patents
  –  Simple design, fewer parts
  –  Multiple mfg and assy options
•  Related patents
  –    Lace system for footwear, Burton, #7392602
  –    Locking system for elastic laces, #5029371
  –    Lace fastening cleat and shoe, #5333398
  –    Laced garment closure (not issued)


 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Competition
•  Burton has 9 models with
   patented cable and cleat system
•  Salomon has cable cleat system
•  Vans has cable cleat system
•  K2 has ‘speedlace’ system




 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Low Risk enhancement
•  No impact on core sole and boot
   construction or assembly

•  Low cost component and assembly
   costs
•  Customer can still tie laces if
   preferred


 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Mfg & Assy Options
•  Molded plastic component
  –  Rivet to boot tongue
  –  Sew to boot tongue
  –  Glue to boot tongue

•  Molded into boot tongue




 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Estimates mfg & assy Costs
•  Component costs
  –  No Tie Lace Component (2x) ~ $0.50
  –  Rivets (4x) ~ $0.04
•  Labor time < 60 sec

•  Est. incremental costs <$1.00
 (per pair of boots)


 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Component Production

Phase                          Method                    Volume          ~ Mold          Lead
                                                                          Cost           Time

                    Single cavity Latex
Prototype                                                   200          $1,000          2 wk
                   mold and epoxy resin

                        Single cavity
Limited
                     aluminum mold, ABS                    10 K         $10,000          8 wk
Production
                           plastic

                    4 cavity tool steel
Production                                                1.0 M         $50,000          16 wk
                     mold, ABS plastic



  CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
No-Tie Lace Summary
•  Highly functional,
   performance oriented
   feature
•  Highly differentiated
•  Low cost, low risk




 CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
Contact information

          Ryan McMahon
         (971) 219-5555
      mcmahonrw@gmail.com
        ryanmcmahon.org

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No tie lace-system

  • 1. No-Tie Lace System Design Proposal CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 2. Needs Addressed •  Laces hard to tie when under high tension •  Difficult to get correct lace tension •  Cold hands make tying even harder •  Frequent adjustment not practical with tied laces – especially when using double-knots CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 3. System Description Laces slide freely in one direction and lock in groove when released Left lace in Right lace in bottom groove top groove CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 4. Usage •  Start day—loose laces for increased comfort •  Top of run—tighten laces to optimum riding tension (with gloves on!) •  When needed—release laces and adjust tension •  Bottom of run—loosen laces for chair ride or hiking CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 5. Component Design CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 6. Component Design CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 7. Robust Design •  Intuitive design •  Easy to use •  Laces pull in opposing directions in equal force to minimize stress placed on joint between component and boot tongue CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 8. Intellectual Property •  Apply proven sailing technology to apparel •  Unique design—different from other patents –  Simple design, fewer parts –  Multiple mfg and assy options •  Related patents –  Lace system for footwear, Burton, #7392602 –  Locking system for elastic laces, #5029371 –  Lace fastening cleat and shoe, #5333398 –  Laced garment closure (not issued) CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 9. Competition •  Burton has 9 models with patented cable and cleat system •  Salomon has cable cleat system •  Vans has cable cleat system •  K2 has ‘speedlace’ system CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 10. Low Risk enhancement •  No impact on core sole and boot construction or assembly •  Low cost component and assembly costs •  Customer can still tie laces if preferred CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 11. Mfg & Assy Options •  Molded plastic component –  Rivet to boot tongue –  Sew to boot tongue –  Glue to boot tongue •  Molded into boot tongue CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 12. Estimates mfg & assy Costs •  Component costs –  No Tie Lace Component (2x) ~ $0.50 –  Rivets (4x) ~ $0.04 •  Labor time < 60 sec •  Est. incremental costs <$1.00 (per pair of boots) CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 13. Component Production Phase Method Volume ~ Mold Lead Cost Time Single cavity Latex Prototype 200 $1,000 2 wk mold and epoxy resin Single cavity Limited aluminum mold, ABS 10 K $10,000 8 wk Production plastic 4 cavity tool steel Production 1.0 M $50,000 16 wk mold, ABS plastic CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 14. No-Tie Lace Summary •  Highly functional, performance oriented feature •  Highly differentiated •  Low cost, low risk CONFIDENTIAL DOCUMENT | Ryan McMahon | (971) 219-5555 | mcmahonrw@gmail.com | ryanmcmahon.org
  • 15. Contact information Ryan McMahon (971) 219-5555 mcmahonrw@gmail.com ryanmcmahon.org