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Central Receiver Systems - CRS




1	

               GEEN 4830 – ECEN 5007	

   14/7/10
Solar Thermal Power Plant.
       Basic configuration



                Beam irradiance	




                                     Concentrator	


                                                     Concentrated irradiance	

                                                                                  Electricity	

                                       Receiver	

       Thermal energy	

                                        Thermal
                                        Storage	

                                                                             Power conversion
                                                                             system	

           Fossil fuel                               Boiler	

           Biomass	





2	

                                    GEEN 4830 – ECEN 5007	

                                   14/7/10
Central Receiver System




http://www1.eere.energy.gov/solar/power_towers.html	

  3	

                                GEEN 4830 – ECEN 5007	

   14/7/10
CRS (Gema Solar, Molten salts)




4	

               GEEN 4830 – ECEN 5007	

   14/7/10
CRS
   (Phoebus, Open air volumetric receiver)




5	

              GEEN 4830 – ECEN 5007	

   14/7/10
Collector System (concentrator)




6	

                 GEEN 4830 – ECEN 5007	

   14/7/10
Heliostat field
}  The concentrator is the “heliostat field”, a Fresnel
    concentrator
}  Main elements
        }    Heliostat
        }    Control System




      7	

                     GEEN 4830 – ECEN 5007	

    14/7/10
The heliostat
       }    “an instrument consisting of a mirror mounted on an axis moved
             by clockwork by which a sunbeam is steadily reflected in one
             direction”
       }    Basic components
              }  Reflecting surface
              }  Structure and tracking mechanism
              }  Control system
       }    Typology:
              }  Glass - metal
              }  Stretched membrane
       }    Size: 1 m2 to 150 m2




8	

                            GEEN 4830 – ECEN 5007	

        14/7/10
Heliostat


                                                       Incident ray	





                                                                          Reflected ray	

       Back support
           structure	



                 Elevation drive	

                              Reflecting surface	


                                                           Azimuth drive	





9	

                                  GEEN 4830 – ECEN 5007	

                     14/7/10
Burning mirror, Hoesen (18th century)




10	

                GEEN 4830 – ECEN 5007	

   14/7/10
Glass – metal heliostat




11	

              GEEN 4830 – ECEN 5007	

   14/7/10
Heliostat




12	

               GEEN 4830 – ECEN 5007	

   14/7/10
Glass – metal heliostat




13	

                GEEN 4830 – ECEN 5007	

   14/7/10
Glass – metal heliostats




14	

                GEEN 4830 – ECEN 5007	

   14/7/10
Stretched membrane heliostats




15	

               GEEN 4830 – ECEN 5007	

   14/7/10
Stretched membrane heliostats




16	

              GEEN 4830 – ECEN 5007	

   14/7/10
Stretched membrane heliostats




17	

              GEEN 4830 – ECEN 5007	

   14/7/10
Heliostat field layout

        }    Surround field
        }    North (south) field

        }    Secondary concentration
        }    Secondary concentrator optics tower (SCOT)




18	

                          GEEN 4830 – ECEN 5007	

   14/7/10
North field
                             1000




                             800




                             600




                             400




                             200




                               0
        -600   -400   -200          0     200        400   600




19	

                           GEEN 4830 – ECEN 5007	

         14/7/10
Surrounding field




20	

               GEEN 4830 – ECEN 5007	

   14/7/10
Geometrical performance of heliostats




21	

             GEEN 4830 – ECEN 5007	

   14/7/10
Cosine factor


                        Yearly average cosine factor for a
                        north heliostat field	





22	

                   GEEN 4830 – ECEN 5007	

       14/7/10
Reflectivity

        }    Reflectivity of a new, clean mirror ≈ 0.90 ÷ 0.94




23	

                                    GEEN 4830 – ECEN 5007	

   14/7/10
Shading and blocking


                                           Shading & blocking




        Shading




        Blocking

24	

                  GEEN 4830 – ECEN 5007	

             14/7/10
Air transmittance




                                           Air transmittance



25	

               GEEN 4830 – ECEN 5007	

             14/7/10
Mirror quality
}      Heliostat facets are spherically curved
        }    For large focal distances, a parabolic surface can be approximated by
              an spherical surface of radius r = 2f (f: focal distance).




      26	

                            GEEN 4830 – ECEN 5007	

        14/7/10
Mirror quality



                                         σ D = σ S + σ sp + σ c2
                                           2     2     2




                                         Ideal spherical curvature




        σ D = σ S + σ sp + σ c2
          2     2     2


                                   Spherical curvature, with waviness




27	

                             GEEN 4830 – ECEN 5007	

              14/7/10
Distortion
}  Spherical reflectors generate distortion of the image
}  Dependent on time (relative position sun-heliostat)




      Summer solstice, 7:30 a.m.                              Summer solstice, 7:30 p.m.




                                    Summer solstice, noon
  28	

                            GEEN 4830 – ECEN 5007	

                 14/7/10
Spillage




29	

              GEEN 4830 – ECEN 5007	

   14/7/10
Receiver system
}      Function
}      Components
}      Types of receivers
}      Working fluids




      30	

                  GEEN 4830 – ECEN 5007	

   14/7/10
CRS – Sistema Receptor




31	

               GEEN 4830 – ECEN 5007	

   14/7/10
Tipos de receptores




32	

               GEEN 4830 – ECEN 5007	

   14/7/10
Cavity receivers




33	

              GEEN 4830 – ECEN 5007	

   14/7/10
Cavity receivers




34	

              GEEN 4830 – ECEN 5007	

   14/7/10
Receptor - Fluidos de trabajo

        }    Características térmicas apropiadas: capacidad térmica,
              entalpía de cambio de fase, estado a temperatura
              ambiente
        }    No corrosivo, tóxico o inflamable
        }    Abundante, barato, tecnología de manejo asequible...
        }    No existe el fluido perfecto: hay que llegar a
              compromisos




35	

                          GEEN 4830 – ECEN 5007	

     14/7/10
Molten salt cavity receiver




36	

             GEEN 4830 – ECEN 5007	

   14/7/10
External, cylindrical receiver




37	

             GEEN 4830 – ECEN 5007	

   14/7/10
External, cylindrical receiver




38	

             GEEN 4830 – ECEN 5007	

   14/7/10
External, cylindrical receiver




39	

             GEEN 4830 – ECEN 5007	

   14/7/10
Tubular receiver (boiler)




40	

                GEEN 4830 – ECEN 5007	

   14/7/10
Heat transfer characteristics of tubular and
volumetric receivers




41	

            GEEN 4830 – ECEN 5007	

   14/7/10
Volumetric receivers




42	

            GEEN 4830 – ECEN 5007	

   14/7/10
Volumetric receivers




43	

            GEEN 4830 – ECEN 5007	

   14/7/10
Detail of a volumetric absorber (wire mesh)




44	

            GEEN 4830 – ECEN 5007	

   14/7/10
Detail of a volumetric absorber
(ceramic cups)




45	

            GEEN 4830 – ECEN 5007	

   14/7/10
Working fluids




46	

            GEEN 4830 – ECEN 5007	

   14/7/10
Working fluids for CRS
}      Water / steam
        }    Saturated steam
        }    Superheated steam
}      Molten salts
}      Air
        }    Pressurized
        }    Atmospheric
}      Sodium
}      Thermal oils



      47	

                       GEEN 4830 – ECEN 5007	

   14/7/10
Comparison of HTF’s




48	

          GEEN 4830 – ECEN 5007	

   14/7/10
Power conversion system
}      Rankine cycle (steam turbine)
}      Brayton cycle (gas turbine)
}      Combined cycle (gas turbine + steam turbine)
}      Stirling engines
}      (MHD)




      49	

                    GEEN 4830 – ECEN 5007	

   14/7/10
CRS: pros and cons.
}      Pros:
        }    Ability to achieve high temperatures
        }    Wide industrial base for most components
        }    Multiple technological options
        }    Technologically proven
        }    Multiple thermal energy storage options
        }    High potential for improved effciency or cost reduction
}      Cons.:
        }    Complexity
        }    Short commercial record
        }    Best technology still undefined

      50	

                            GEEN 4830 – ECEN 5007	

         14/7/10
Energy Balance of Central Receiver
Systems




51	

            GEEN 4830 – ECEN 5007	

   14/7/10
High concentration concepts
}      Secondary concentration
        }    Increase flux density on the absorber
        }    Reduce requirements for primary concentrator (heliostats)
}      Secondary Concentrator Optics Tower
        }    The receiver can be placed at the ground level
}      Solar Furnaces
        }    Very high concentration ratios
        }    Combine a field of flat heliostats and a parabolic concentrator
        }    Not for electricity generation




      52	

                            GEEN 4830 – ECEN 5007	

         14/7/10
Secondary concentrators
}      REFOS Project (DLR)




      53	

                   GEEN 4830 – ECEN 5007	

   14/7/10
SCOT (Secondary Concentrator Optics
Tower)
}      Weizmann Institute (Israel)




      54	

                     GEEN 4830 – ECEN 5007	

   14/7/10
SCOT (Secondary Concentrator Optics
Tower)




55	

           GEEN 4830 – ECEN 5007	

   14/7/10
Beam Down




56	

       GEEN 4830 – ECEN 5007	

   14/7/10
Solar Furnaces




57	

            GEEN 4830 – ECEN 5007	

   14/7/10
Solar Furnaces




58	

            GEEN 4830 – ECEN 5007	

   14/7/10

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Central Receiver Systems - CRS

  • 1. Central Receiver Systems - CRS 1 GEEN 4830 – ECEN 5007 14/7/10
  • 2. Solar Thermal Power Plant. Basic configuration Beam irradiance Concentrator Concentrated irradiance Electricity Receiver Thermal energy Thermal Storage Power conversion system Fossil fuel Boiler Biomass 2 GEEN 4830 – ECEN 5007 14/7/10
  • 4. CRS (Gema Solar, Molten salts) 4 GEEN 4830 – ECEN 5007 14/7/10
  • 5. CRS (Phoebus, Open air volumetric receiver) 5 GEEN 4830 – ECEN 5007 14/7/10
  • 6. Collector System (concentrator) 6 GEEN 4830 – ECEN 5007 14/7/10
  • 7. Heliostat field }  The concentrator is the “heliostat field”, a Fresnel concentrator }  Main elements }  Heliostat }  Control System 7 GEEN 4830 – ECEN 5007 14/7/10
  • 8. The heliostat }  “an instrument consisting of a mirror mounted on an axis moved by clockwork by which a sunbeam is steadily reflected in one direction” }  Basic components }  Reflecting surface }  Structure and tracking mechanism }  Control system }  Typology: }  Glass - metal }  Stretched membrane }  Size: 1 m2 to 150 m2 8 GEEN 4830 – ECEN 5007 14/7/10
  • 9. Heliostat Incident ray Reflected ray Back support structure Elevation drive Reflecting surface Azimuth drive 9 GEEN 4830 – ECEN 5007 14/7/10
  • 10. Burning mirror, Hoesen (18th century) 10 GEEN 4830 – ECEN 5007 14/7/10
  • 11. Glass – metal heliostat 11 GEEN 4830 – ECEN 5007 14/7/10
  • 12. Heliostat 12 GEEN 4830 – ECEN 5007 14/7/10
  • 13. Glass – metal heliostat 13 GEEN 4830 – ECEN 5007 14/7/10
  • 14. Glass – metal heliostats 14 GEEN 4830 – ECEN 5007 14/7/10
  • 15. Stretched membrane heliostats 15 GEEN 4830 – ECEN 5007 14/7/10
  • 16. Stretched membrane heliostats 16 GEEN 4830 – ECEN 5007 14/7/10
  • 17. Stretched membrane heliostats 17 GEEN 4830 – ECEN 5007 14/7/10
  • 18. Heliostat field layout }  Surround field }  North (south) field }  Secondary concentration }  Secondary concentrator optics tower (SCOT) 18 GEEN 4830 – ECEN 5007 14/7/10
  • 19. North field 1000 800 600 400 200 0 -600 -400 -200 0 200 400 600 19 GEEN 4830 – ECEN 5007 14/7/10
  • 20. Surrounding field 20 GEEN 4830 – ECEN 5007 14/7/10
  • 21. Geometrical performance of heliostats 21 GEEN 4830 – ECEN 5007 14/7/10
  • 22. Cosine factor Yearly average cosine factor for a north heliostat field 22 GEEN 4830 – ECEN 5007 14/7/10
  • 23. Reflectivity }  Reflectivity of a new, clean mirror ≈ 0.90 ÷ 0.94 23 GEEN 4830 – ECEN 5007 14/7/10
  • 24. Shading and blocking Shading & blocking Shading Blocking 24 GEEN 4830 – ECEN 5007 14/7/10
  • 25. Air transmittance Air transmittance 25 GEEN 4830 – ECEN 5007 14/7/10
  • 26. Mirror quality }  Heliostat facets are spherically curved }  For large focal distances, a parabolic surface can be approximated by an spherical surface of radius r = 2f (f: focal distance). 26 GEEN 4830 – ECEN 5007 14/7/10
  • 27. Mirror quality σ D = σ S + σ sp + σ c2 2 2 2 Ideal spherical curvature σ D = σ S + σ sp + σ c2 2 2 2 Spherical curvature, with waviness 27 GEEN 4830 – ECEN 5007 14/7/10
  • 28. Distortion }  Spherical reflectors generate distortion of the image }  Dependent on time (relative position sun-heliostat) Summer solstice, 7:30 a.m. Summer solstice, 7:30 p.m. Summer solstice, noon 28 GEEN 4830 – ECEN 5007 14/7/10
  • 29. Spillage 29 GEEN 4830 – ECEN 5007 14/7/10
  • 30. Receiver system }  Function }  Components }  Types of receivers }  Working fluids 30 GEEN 4830 – ECEN 5007 14/7/10
  • 31. CRS – Sistema Receptor 31 GEEN 4830 – ECEN 5007 14/7/10
  • 32. Tipos de receptores 32 GEEN 4830 – ECEN 5007 14/7/10
  • 33. Cavity receivers 33 GEEN 4830 – ECEN 5007 14/7/10
  • 34. Cavity receivers 34 GEEN 4830 – ECEN 5007 14/7/10
  • 35. Receptor - Fluidos de trabajo }  Características térmicas apropiadas: capacidad térmica, entalpía de cambio de fase, estado a temperatura ambiente }  No corrosivo, tóxico o inflamable }  Abundante, barato, tecnología de manejo asequible... }  No existe el fluido perfecto: hay que llegar a compromisos 35 GEEN 4830 – ECEN 5007 14/7/10
  • 36. Molten salt cavity receiver 36 GEEN 4830 – ECEN 5007 14/7/10
  • 37. External, cylindrical receiver 37 GEEN 4830 – ECEN 5007 14/7/10
  • 38. External, cylindrical receiver 38 GEEN 4830 – ECEN 5007 14/7/10
  • 39. External, cylindrical receiver 39 GEEN 4830 – ECEN 5007 14/7/10
  • 40. Tubular receiver (boiler) 40 GEEN 4830 – ECEN 5007 14/7/10
  • 41. Heat transfer characteristics of tubular and volumetric receivers 41 GEEN 4830 – ECEN 5007 14/7/10
  • 42. Volumetric receivers 42 GEEN 4830 – ECEN 5007 14/7/10
  • 43. Volumetric receivers 43 GEEN 4830 – ECEN 5007 14/7/10
  • 44. Detail of a volumetric absorber (wire mesh) 44 GEEN 4830 – ECEN 5007 14/7/10
  • 45. Detail of a volumetric absorber (ceramic cups) 45 GEEN 4830 – ECEN 5007 14/7/10
  • 46. Working fluids 46 GEEN 4830 – ECEN 5007 14/7/10
  • 47. Working fluids for CRS }  Water / steam }  Saturated steam }  Superheated steam }  Molten salts }  Air }  Pressurized }  Atmospheric }  Sodium }  Thermal oils 47 GEEN 4830 – ECEN 5007 14/7/10
  • 48. Comparison of HTF’s 48 GEEN 4830 – ECEN 5007 14/7/10
  • 49. Power conversion system }  Rankine cycle (steam turbine) }  Brayton cycle (gas turbine) }  Combined cycle (gas turbine + steam turbine) }  Stirling engines }  (MHD) 49 GEEN 4830 – ECEN 5007 14/7/10
  • 50. CRS: pros and cons. }  Pros: }  Ability to achieve high temperatures }  Wide industrial base for most components }  Multiple technological options }  Technologically proven }  Multiple thermal energy storage options }  High potential for improved effciency or cost reduction }  Cons.: }  Complexity }  Short commercial record }  Best technology still undefined 50 GEEN 4830 – ECEN 5007 14/7/10
  • 51. Energy Balance of Central Receiver Systems 51 GEEN 4830 – ECEN 5007 14/7/10
  • 52. High concentration concepts }  Secondary concentration }  Increase flux density on the absorber }  Reduce requirements for primary concentrator (heliostats) }  Secondary Concentrator Optics Tower }  The receiver can be placed at the ground level }  Solar Furnaces }  Very high concentration ratios }  Combine a field of flat heliostats and a parabolic concentrator }  Not for electricity generation 52 GEEN 4830 – ECEN 5007 14/7/10
  • 53. Secondary concentrators }  REFOS Project (DLR) 53 GEEN 4830 – ECEN 5007 14/7/10
  • 54. SCOT (Secondary Concentrator Optics Tower) }  Weizmann Institute (Israel) 54 GEEN 4830 – ECEN 5007 14/7/10
  • 55. SCOT (Secondary Concentrator Optics Tower) 55 GEEN 4830 – ECEN 5007 14/7/10
  • 56. Beam Down 56 GEEN 4830 – ECEN 5007 14/7/10
  • 57. Solar Furnaces 57 GEEN 4830 – ECEN 5007 14/7/10
  • 58. Solar Furnaces 58 GEEN 4830 – ECEN 5007 14/7/10