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HPLC2010 Boston: P2422M


Characterization of Short Chain Branched
     Polyolefins by SEC/GPC-FTIR

    William W. Carson; David Dunn; Jim Dwyer;

            Ming Zhou; Tom Kearney

         Spectra Analysis Instruments, Inc.

                   June 20, 2010

     Contact: CarsonW@Spectra-Analysis.com
                                                1
GPC-IR Hyphenated System




                           2
How Does It Work?
How is the Solvent Removed?
Nitrogen Addition
                                                  Cyclone
           Thermal Nebulization
From LC
                                   Cyclone        Evaporator
                                  Evaporator



                                  Air Cooled
                                  Condenser

                                                  Patent pending:
                                                  PCT/US2007/025207

                                   Chilled
                                  Condenser


                                                      Particle Stream to DiscovIR




                                  Waste Solvent
What is Direct Deposition FTIR?
Direct Deposition FTIR and Data Processing
LC-IR Hyphenated Technology for Polymer Analysis




                                             7
Features of DiscovIR-LC
   Online Fully Integrated System
   Fully Automated Operation: No Fractionation
   Multi-Sample Processing: 8-40 Hr ZnSe Disk Time
   Microgram Sensitivity at Sample Injection Point
   Real-Time Chromatography & Spectral Data
   Solid Phase Transmission IR Spectra: High Quality w/ Purified Analytes
   Database Search Capability & In-House Library Creation
   Data Analysis: GRAMS for Chemometrics, 3D LC-IR, Functional Group
    Chromatograms & Comparisons at any Wavenumbers or across Peaks
   All LC Solvents: Water, ACN, Methanol, THF, Chloroform, HFIP
   GPC/SEC: TCB @ High Temperature (150C)
   HPLC: Isocratic or Gradient; Normal & Reverse- Phase
   Compatible with LC-MS Set-Up in Parallel
HT GPC-IR Test Conditions

 GPC: Waters 150C
 Solvent : TCB
 Temperature: 145C
 Column: Jordi DVB Mix Bed 25cm x 1cm Size 5 mm
 Flow Rate: 1 ml/min
 Sample: 2.5 mg / ml with 200ppm Irganox 1010
 Injection Volume: 100 ml
 Transfer Line Temperature: 150C

 DiscovIR-LC Conditions:
   • Cyclone Temperature: 375C
   • Chamber Vacuum: 2 Torr
   • Disk Speed: 3 mm/min



                                                   9
High Temp GPC-IR Spectra for
          Polyolefin Branching Analysis
Ethylene-Propylene Copolymer (40% PP), Solvent TCB @ 150C
High Temp GPC-IR for Polyolefin Branching Analysis
    Polyethylene Sample with & without TCB Solvent




DiscovIR-LC Removes TCB Completely and Gives Clean IR Spectrum (Blue).
GPC-IR Branching Analysis of Ethylene-Propylene Copolymers
 GPC-IR Chromatogram of EP Copolymer Overlaid with Peak Ratio Abs1378/Abs1468




                          (Molecular Weight Distribution)

Copolymer Compositional Drift ~ CH3 Branching ~ Peak Ratio A1378/A1468
GPC-IR Spectra of Ethylene-Hexene Copolymers




       Butyl Branching ~ Peak Ratio A1378/A1368
Butyl Branching Analysis of Ethylene-Hexene
          Copolymers by GPC-IR
                                           N butyls/1000 c
                      26


                      24


                      22


                      20
    N butyls/1000 c




                      18


                      16


                      14


                      12


                      10
                           8   9   10         11               12    13   14   15
                                               elution time, min

                                   (Molecular Weight Distribution)

 Butyl Branching Numbers per 1000 Backbone Carbons with Elution Time (MWD)
GPC-IR Branching Analysis of
        Ethylene-Propylene Copolymers
     GPC-IR Chromatograms Overlaid with Area Ratios




                   (Molecular Weight Distribution)
    Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1)
Higher Sensitivity than Peak Ratio Method at Low Branching Levels
GPC-IR Branching Analysis of Ethylene-Octene
       Copolymers by Chemometrics
      GPC-IR Chromatograms Overlaid with Area Ratios



      EP(~40%)




     EO (~3%)
     EO(~2%)
     EO(~1%)
     HDPE



                    (Molecular Weight Distribution)
     Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1)
 Higher Sensitivity than Peak Ratio Method at Low Branching Levels
GPC-IR Branching Analysis of Dow ENGAGE® Polyolefins
   Branching Levels (Area Ratios) with a GPC-IR Chromatogram


                                              Ethylene-Octene: 8100, 8200
                                                               8401, 8540
                                              Ethylene Propylene: ENR 6386




                        (Molecular Weight Distribution)
      Area Ratio = Area (Peak 1375 cm-1) / Area (Peak 1465 cm-1)
Polyolefin Mixture Analysis (De-Formulation) by GPC-IR




                                      ethylene/propylene copolymer




          Sample 3 is a mixture of polypropylene homopoylmer,
       ethylene/propylene copolymer & ethylene/butene copolymer
Polyolefin Mixture Analysis (De-Formulation) by GPC-IR
      GPC-IR Chromatogram with Specific Wavenumbers



                                                   EP & EB

                                                   Isotactic PP

                                                   PP & EP

                                                   EB




        Sample 3 is a mixture of polypropylene homopoylmer,
     ethylene/propylene copolymer & ethylene/butene copolymer
Conclusions

   High Temp GPC-IR Takes Snapshot IR Pictures of Polyolefin
    Copolymers for Compositional Drifts and Short Chain Branching
    Analysis with MW Distributions

   Short Chain Branching Levels can be Analyzed either by Peak Height
    Ratios or Peak Area Ratios for Ethylene Copolymers with Propylene,
    Butene, Hexene and Octene.

   GPC-IR can Analyze Short Chain Branching Levels of Ethylene
    Copolymers from Multiple IR Ranges: 2800-3000, 1500-1300 and
    1300-700 cm-1.

   GPC-IR is a Powerful Tool to De-Formulate Polyolefin Mixtures.
LC-IR Applications
   DiscovIR-LC is a Powerful Tool for Polymer, Excipient & Materials Analysis

   Polyolefin Copolymer Branching Analysis by High Temp GPC-IR

   Excipient Characterization, Functionality & Degradation Analysis

   Copolymer Compositional Drift Analysis across MW Distributions

   Polymer Blend Ratio Analysis across MWD

   Polymer Additive & Impurity Analysis

   De-Formulation for Polymers, Excipients and Additives

   Process Control & Optimization

   Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer

   Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers

   Isomer Analysis for Chemicals, Forensics & Pharmaceuticals

   General Analytical Capability: Trouble Shooting                        21

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HPLC2010 Characterization Of Short Chain Branched Polyolefins By GPC-FTIR

  • 1. HPLC2010 Boston: P2422M Characterization of Short Chain Branched Polyolefins by SEC/GPC-FTIR William W. Carson; David Dunn; Jim Dwyer; Ming Zhou; Tom Kearney Spectra Analysis Instruments, Inc. June 20, 2010 Contact: CarsonW@Spectra-Analysis.com 1
  • 3. How Does It Work?
  • 4. How is the Solvent Removed? Nitrogen Addition Cyclone Thermal Nebulization From LC Cyclone Evaporator Evaporator Air Cooled Condenser Patent pending: PCT/US2007/025207 Chilled Condenser Particle Stream to DiscovIR Waste Solvent
  • 5. What is Direct Deposition FTIR?
  • 6. Direct Deposition FTIR and Data Processing
  • 7. LC-IR Hyphenated Technology for Polymer Analysis 7
  • 8. Features of DiscovIR-LC  Online Fully Integrated System  Fully Automated Operation: No Fractionation  Multi-Sample Processing: 8-40 Hr ZnSe Disk Time  Microgram Sensitivity at Sample Injection Point  Real-Time Chromatography & Spectral Data  Solid Phase Transmission IR Spectra: High Quality w/ Purified Analytes  Database Search Capability & In-House Library Creation  Data Analysis: GRAMS for Chemometrics, 3D LC-IR, Functional Group Chromatograms & Comparisons at any Wavenumbers or across Peaks  All LC Solvents: Water, ACN, Methanol, THF, Chloroform, HFIP  GPC/SEC: TCB @ High Temperature (150C)  HPLC: Isocratic or Gradient; Normal & Reverse- Phase  Compatible with LC-MS Set-Up in Parallel
  • 9. HT GPC-IR Test Conditions  GPC: Waters 150C  Solvent : TCB  Temperature: 145C  Column: Jordi DVB Mix Bed 25cm x 1cm Size 5 mm  Flow Rate: 1 ml/min  Sample: 2.5 mg / ml with 200ppm Irganox 1010  Injection Volume: 100 ml  Transfer Line Temperature: 150C  DiscovIR-LC Conditions: • Cyclone Temperature: 375C • Chamber Vacuum: 2 Torr • Disk Speed: 3 mm/min 9
  • 10. High Temp GPC-IR Spectra for Polyolefin Branching Analysis Ethylene-Propylene Copolymer (40% PP), Solvent TCB @ 150C
  • 11. High Temp GPC-IR for Polyolefin Branching Analysis Polyethylene Sample with & without TCB Solvent DiscovIR-LC Removes TCB Completely and Gives Clean IR Spectrum (Blue).
  • 12. GPC-IR Branching Analysis of Ethylene-Propylene Copolymers GPC-IR Chromatogram of EP Copolymer Overlaid with Peak Ratio Abs1378/Abs1468 (Molecular Weight Distribution) Copolymer Compositional Drift ~ CH3 Branching ~ Peak Ratio A1378/A1468
  • 13. GPC-IR Spectra of Ethylene-Hexene Copolymers Butyl Branching ~ Peak Ratio A1378/A1368
  • 14. Butyl Branching Analysis of Ethylene-Hexene Copolymers by GPC-IR N butyls/1000 c 26 24 22 20 N butyls/1000 c 18 16 14 12 10 8 9 10 11 12 13 14 15 elution time, min (Molecular Weight Distribution) Butyl Branching Numbers per 1000 Backbone Carbons with Elution Time (MWD)
  • 15. GPC-IR Branching Analysis of Ethylene-Propylene Copolymers GPC-IR Chromatograms Overlaid with Area Ratios (Molecular Weight Distribution) Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1) Higher Sensitivity than Peak Ratio Method at Low Branching Levels
  • 16. GPC-IR Branching Analysis of Ethylene-Octene Copolymers by Chemometrics GPC-IR Chromatograms Overlaid with Area Ratios EP(~40%) EO (~3%) EO(~2%) EO(~1%) HDPE (Molecular Weight Distribution) Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1) Higher Sensitivity than Peak Ratio Method at Low Branching Levels
  • 17. GPC-IR Branching Analysis of Dow ENGAGE® Polyolefins Branching Levels (Area Ratios) with a GPC-IR Chromatogram Ethylene-Octene: 8100, 8200 8401, 8540 Ethylene Propylene: ENR 6386 (Molecular Weight Distribution) Area Ratio = Area (Peak 1375 cm-1) / Area (Peak 1465 cm-1)
  • 18. Polyolefin Mixture Analysis (De-Formulation) by GPC-IR ethylene/propylene copolymer Sample 3 is a mixture of polypropylene homopoylmer, ethylene/propylene copolymer & ethylene/butene copolymer
  • 19. Polyolefin Mixture Analysis (De-Formulation) by GPC-IR GPC-IR Chromatogram with Specific Wavenumbers EP & EB Isotactic PP PP & EP EB Sample 3 is a mixture of polypropylene homopoylmer, ethylene/propylene copolymer & ethylene/butene copolymer
  • 20. Conclusions  High Temp GPC-IR Takes Snapshot IR Pictures of Polyolefin Copolymers for Compositional Drifts and Short Chain Branching Analysis with MW Distributions  Short Chain Branching Levels can be Analyzed either by Peak Height Ratios or Peak Area Ratios for Ethylene Copolymers with Propylene, Butene, Hexene and Octene.  GPC-IR can Analyze Short Chain Branching Levels of Ethylene Copolymers from Multiple IR Ranges: 2800-3000, 1500-1300 and 1300-700 cm-1.  GPC-IR is a Powerful Tool to De-Formulate Polyolefin Mixtures.
  • 21. LC-IR Applications  DiscovIR-LC is a Powerful Tool for Polymer, Excipient & Materials Analysis  Polyolefin Copolymer Branching Analysis by High Temp GPC-IR  Excipient Characterization, Functionality & Degradation Analysis  Copolymer Compositional Drift Analysis across MW Distributions  Polymer Blend Ratio Analysis across MWD  Polymer Additive & Impurity Analysis  De-Formulation for Polymers, Excipients and Additives  Process Control & Optimization  Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer  Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers  Isomer Analysis for Chemicals, Forensics & Pharmaceuticals  General Analytical Capability: Trouble Shooting 21