Orlaco vision solutions for mining equipment, including radar.

1. ORLACO
Welcome!
2012

2. ORLACO – a brief overview
ORLACO ORLACO ORLACO
organisation products solutions
• Overview • Cameras • ISO 5006
• Focus • Cables under
• Departments • Monitors Machine
directive
• Capacity • Product
2008-42
• Customers quality
assurance • Enhance
operator
• Product
visibility
specials
• Radar

3. ORLACO – a brief overview
>20 years of experience, family owned private company
ISO 9001: 2000 certified, planned 2012: TS 16949
ISO 14001: 2004 certified
Own R&D and Production of Camera’s, Cables & Monitors based in the
Netherlands
Orlaco has own offices in North America, Germany, Denmark, Japan, France
and Singapore
Distributors world wide who can give support
>140 employees
ORLACO references: Available upon request

4. ORLACO – four main focusses
Heavy Equipment
• Mining
• Earthmoving and road construction
Cranes
Forklifts
On-road trucks

5. ORLACO – special markets
Maritime
Military
Emergency vehicles

6. Product Development
In-house product development
Design collaboration with OEM

7. Product Development: Testing equipment
Climate room
• Temperature -75 ..+180C, humidity control, advanced computer control.
Ingress protection testing
• IPX7 testing
• IPX8 testing (to be agreed with customer)
Electrical measurements
• EMC preparation
NOTE:
Tests e.g. EMC, RT&T,FCC and EX are mainly executed at third parties like TÜV, KEMA,
DARE andor Nemko.
Test results made available to Orlaco by our current OE customers

8. Assembly plant

9. ORLACO – key products
Input Throughput Output

10. ORLACO key product: camera
•Operating temp: -40˚C to +85˚C
•Color CMOS technology >70dB, <2.5lux
•IP69K (DIN 40050-9) waterproof due to over-pressurized
housing
•Shock & Vibration resistant, random vibration 20..2000hz,
15G + 26G steptesting
•Heater 2,4W, Pulse Width Modulated, activated from +20°C
to -40°C.
•Direct connect to Bat+: 10V/Dc..30V/Dc
Tested following relevant standards: Radiated immunity,
Emission, BCI, RF injection, Burst Surge DC ports, ESD.

11. ORLACO key product: Cables and Plugs
Cables and plugs: moulded IP69K
waterproof plugs, high pressure
wash resistant

12. ORLACO key product: RLED monitor
•Operating temp. between -40˚ to +85˚C.
•IP67 according IEC 60529
•10-60V/Dc input power
•Shockproof 9.8G IEC 60068-2-27.
•EMC 100V/m immunity.
•Power supply protected against:
-Inductive kickbacks,
-Load dumps,
-Over- / under voltage.
•Possibility to mirror camera image and
set marker line per camera
•Automatic Brightness Control.
•Custom made design possible.

13. Product quality
APPROVALS
• Electromagnetic compatibility
in compliance with 72/245/EC, 95/54/EC
• Mirror directive
2003/97/EC, 2005/27/EC
COMPLIANCE
• ISO 16001:2008 Earth-moving machinery -- Hazard detection systems and
visual aids -- Performance requirements and tests
• ISO 5006:2006 Earth-moving machinery -- Operator's field of view -- Test
method and performance criteria

14. Product quality: ISO 16001 vs ORLACO specs
Description ISO16001 Orlaco
Auto switching & Auto switching &
Monitor control not manual not manual
standby standby
Operating Temp. -30˚C / +60˚C -40˚C / +85˚C
Shock & Vibration 10G 15G
Waterproof IP67 IP69K
TV Lines 200 400
Recovery Time 1,5 sec 1,0 sec

15. Product quality: EMC
ISO13766 Orlaco
30 V/m Immunity for 100V/m Radiated
Sub Assembly Immunity
(ISO11452-2)
100 V/m for functions
that control machine
movement
Bulk Current Injection: ISO11452: >75mA
Power Transients: ISO7637, Testpulses Vs= <-500V and >100V
ESD operational: 8kV Direct/15kV Air Discharge
Including tests for radiated, conductive & far field emissions standards

16. Product quality: Plug & Play, downwards compatible
Flexible Plug & Play system: 1 or up to 4 camera’s possible

17. ORLACO and vision solutions in Mining
+

18. Example Off-highway haul trucks with ORLACO
frontcam, sidecam and radar

19. Off-highway haul truck with ORLACO rearview and
radar

20. Customer requirements and ORLACO solutions
Common incidents / accidents in the mining industry
Vehicle-to-vehicle
Vehicle-to-people
Vehicle-to-infrastructure
ORLACO products play a key role in reducing these incidents. When
properly installed and with good instructions ORLACO delivers:
Increased safety
Reduced equipment damage
Increased productivity
Better ergonomics for operator

21. ORLACO solutions
Operator visibility
Allround view with help of cameras to implement ISO 5006 / 16001
Mitigate more that 90% of all incidents
Stand alone system; little maintenace; minimum investment
&
Proximity warning
Short and long range radar
Stand alone system combined with CCTV; minimum investment
Radar always in combination with ORLACO camera/monitor

22. Mining equipment: blind spots and ISO 5006

23. Mining equipment: blind spots and ISO 5006
Red line around the machine should be visible from the
operator’s point of view.
The red line is at 1m from the machine at height = 1.5m
Usage of camera’s is in most cases necessary
Camera coverage ISO5006

24. ORLACO solutions: the importance of side view
Not only rear-view, cameras are also used for side-view as on this haul truck as
the mirrors do not give the operator a good view of the truck’s surroundings.

25. Off-highway haul trucks and visibility
The operator is
faced with huge
blind areas around
the vehicle.
Mirrors are only
part of the solution.
ORLACO’s allround
viewing system
provides the
operator with
optimal viewing and
the machine is
compliant to
ISO5006.

26. Off-highway haul trucks and visibility
With ORLACO cameras – good operator vision to the rear and front

27. ORLACO solutions: locating the camera’s
Front- C#1
Drivers Blind
Camera’s located on dump trucks: Side C#3 Side
C#4
•Cam#1: Forward Travel – Front View
•Cam#2: Reverse Travel – Rear View
•Cam#3: Left Turning - Driver’s Side View
•Cam#4: Right Turning – Right Side View
Rear C#2

28. Front view
Goal
•Eliminate blind spot (5-10m
on large dump truck).
•Each side of the front of the
vehicle should be seen,
including the entry to the
stairway.
•View of 8 meters should be
seen to assist in viewing
potential road hazards /
debris that could damage
the tyres / vehicle.
* Always consult end-user to
clarify desired view.

29. Installing the front view camera
Location
The most front end
of the vehicle.

30. Rear view
Goal
•Eliminate rear blind spot.
•Load placement – assistance
with backing to berm.
•Prevent tyre damage by
detecting rocks before
reversing.
•Confirm load completion / tray
empty – resulting in reduced
cycle time, increased
productivity.
•Keeping the berm intact.
* Always consult end-user to
clarify desired view.

31. Installing the rear view camera
Location
Near the lights, back-up
sensor, etc. offers the
best view as well as
protection.

32. Side view
Goal
•Eliminate blind spot.
•Assist with lining up
truck with shovel during
loading operations.
•Assist with observing
debris and other
objects during
reversing.
•Should clearly see the
front end of each tyre.
* Always consult end-
user to clarify desired
view.

33. Installing the side view camera
Location
On the front end
corner of each side.

34. ORLACO and radar solutions
Orlaco’s RadarEye is your
active
camera solution

35. ORLACO: The basic package
Suggestion of a basic package – rear view with radar – that
covers Operator Visibility as well as Proximity Warning.
The system is automatically switched on when the machine is
put in reverse, e.g. for dump truck, loader, grader.

36. ORLACO and radar solutions
Contact ORLACO for customized advice on the use of radar on
your machine.

37. Thank you for your attention!
Contact Orlaco:
P.O. Box 193
3770 AD Barneveld
The Netherlands
Phone: +31 (0) 342 404 555
Fax: +31 (0) 342 404 556
Email: info@orlaco.com
Web: www.orlaco.com